Sizing mechanism on digital scanner
By designing a digital scanner sizing mechanism with reciprocating motion device, the problem of sizing discontinuity in the prior art is solved, and the continuous sizing of the base cloth and uniform distribution of the slurry are achieved.
Patent Information
- Application Number
- CN202420755468.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-04-12
AI Technical Summary
When the existing scanning digital printing machines are sizing, due to the intermittent movement of the conveyor belt, each sizing will leave a mark of the plate, causing unnecessary losses.
A sizing mechanism on a digital scanner is designed, including a frame, a sizing device and a reciprocating movement device. The sizing device is driven to move the sizing device back and forth to realize the continuous sizing of the base cloth.
Uninterrupted sizing is achieved, sizing continuity is maintained, and the sizing is avoided due to intermittent movement of the conveyor belt is ensured that the slurry is uniformly and uninterrupted on the base cloth.
Smart Images

Figure CN222878298U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of scanning digital printing machines, in particular to a sizing mechanism on a digital scanning machine. Background Art
[0002] The process of using dyes or paints to form patterns on fabrics is called fabric printing. Through the printing process, different color patterns can be formed on fabrics to meet the requirements of various consumer groups for fabrics. Among various printing technologies, digital printing is a relatively advanced process. It can directly print the required patterns on the surface of fabrics through digital printing equipment. It has a wide color gamut, clear and delicate images, and reduces the use of chemical reagents and environmental pollution.
[0003] When the existing scanning digital printing machine is sizing, due to the intermittent movement of the conveyor belt, each sizing will leave a mark of the plate connection, causing unnecessary losses. In view of the above problems, a solution is proposed below. Utility Model Content
[0004] The utility model aims to provide a sizing mechanism on a digital scanner, which has the advantages of being able to realize uninterrupted sizing and maintain sizing continuity.
[0005] The above technical objectives of the utility model are achieved through the following technical solutions:
[0006] A sizing mechanism on a digital scanner comprises a frame, a sizing device and a reciprocating motion device, wherein the frame is provided with a transmission device, the transmission device is used to transmit a base cloth, the sizing device comprises a sizing bracket, a first sizing mechanism and a second sizing mechanism, the first sizing mechanism and the second sizing mechanism are respectively arranged at two ends of the sizing bracket and are rotatably connected to the sizing bracket, the reciprocating motion device is fixed on the frame, the sizing bracket is fixed on the upper end of the reciprocating motion device, and the reciprocating motion device is used to drive the sizing device to move back and forth, so that the first sizing mechanism and the second sizing mechanism can sizing the base cloth.
[0007] Preferably, the first slurrying mechanism includes a cylinder, a slurry delivery pipe, two linear power sources, two support arms and a power device 1, wherein the power device 1 is used to drive the cylinder to rotate, the slurry delivery pipe passes through both ends of the cylinder, and is rotatably connected to the cylinder, one end of the support arm is provided with a support opening in a concave arc shape, and both ends of the slurry delivery pipe are respectively placed on the support openings of the two support arms, the two linear power sources are respectively fixed on both sides of the frame, the output shaft of the linear power source is fixedly connected to one of the support arms, and the linear power source is used to adjust the height of the support arm, thereby realizing the adjustment of the height of the slurry delivery pipe.
[0008] Preferably, a locking knife is further provided on the support arm, one end of the locking knife is arc-shaped, and the arc-shaped end of the locking knife is against the side wall of the slurry delivery pipe, and the locking knife is used to lock the slurry delivery pipe to prevent the slurry delivery pipe from separating from the support port.
[0009] Preferably, the first sizing mechanism further comprises an electromagnetic table, a magnetic rod and a scraper plate, wherein the magnetic rod and the scraper plate are located inside the cylinder, the electromagnetic table is fixed on the sizing bracket, and the electromagnetic table is located below the base cloth.
[0010] Preferably, the second sizing mechanism comprises an upper pressing roller and a lower pressing roller, both of which are rotatably connected to the sizing bracket, and the lower pressing roller is located directly below the upper pressing roller, and both of which are detachably connected to the sizing bracket.
[0011] Preferably, a pulp collecting knife is provided on one side of the upper pressing roller, and the pulp collecting knife is located above the base cloth.
[0012] Preferably, the reciprocating motion device includes a motor, two reciprocating power rollers, a reciprocating transmission belt and a support platform, the lower end of the support platform is fixed on the reciprocating transmission belt, the sizing bracket is fixed on the upper end of the support platform, the two reciprocating power rollers are rotatably connected to the frame, the reciprocating transmission belt is sleeved on the two reciprocating power rollers and is transmission-connected to the two reciprocating power rollers, the motor is fixed on the frame, and the output shaft of the motor is connected to one of the reciprocating power rollers.
[0013] Preferably, the transmission device includes a rotating power source, a transmission belt and a plurality of transmission rollers, the transmission belt is sleeved on the plurality of transmission rollers and is transmission-connected to the plurality of transmission rollers, the rotating power source is fixed on a frame, and the output shaft of the rotating power source is connected to one of the transmission rollers.
[0014] The beneficial effects of the utility model are:
[0015] 1. When the base fabric and the conveyor belt are stationary laterally, the linear speed generated by the rotation of the round screen and the two pressure rollers is the same as the moving speed of the reciprocating motion device. The reciprocating motion device drives the sizing device to move in the opposite direction when the conveying device transmits the base fabric, so that the first sizing mechanism and the second sizing mechanism sizing the base fabric.
[0016] 2. When the base fabric and the conveyor belt move laterally, the cylinder screen and the two pressure rollers continue to sizing at the same speed. The moving speed of the reciprocating device is the sum of the linear speed of the cylinder screen when rotating and the speed of the base fabric driven by the conveyor. The moving direction of the sizing device driven by the reciprocating device is the same as the moving direction of the base fabric.
[0017] 3. The rotary screen is sizing when the base fabric is stationary or moving, maintaining the continuity of sizing, thereby ensuring that the sizing material is evenly and uninterruptedly applied to the base fabric, avoiding the joint marks caused by each sizing due to the intermittent movement of the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of an embodiment;
[0019] Figure 2 It is a schematic diagram of the structure of the sizing device and the reciprocating motion device of the embodiment;
[0020] Figure 3 for Figure 2 Enlarged view of area A in the middle;
[0021] Figure 4 The embodiment is a schematic diagram of the structure of the transmission device.
[0022] Figure numerals: 1. frame; 2. sizing device; 21. sizing bracket; 3. reciprocating motion device; 31. support table; 32. reciprocating power roller; 33. reciprocating conveyor belt; 4. conveying device; 41. conveyor belt; 42. transmission roller; 5. first sizing mechanism; 51. round net; 52. slurry delivery pipe; 53. linear power source; 54. support arm; 55. locking knife; 56. electromagnetic table; 57. magnetic rod; 58. scraper plate; 6. second sizing mechanism; 61. upper pressure roller; 62. lower pressure roller; 63. slurry collecting knife; 7. base cloth conveying device; 8. digital longitudinal scanning unit. DETAILED DESCRIPTION
[0023] The following is only a preferred embodiment of the present invention, and the protection scope is not limited to this embodiment. All technical solutions under the concept of the present invention should belong to the protection scope of the present invention. The same parts are represented by the same figure marks. It should be noted that the words "front", "rear", "left", "right", "up" and "down" used in the following description refer to the directions in the drawings, and the words "bottom" and "top", "inside" and "outside" refer to the directions toward or away from the geometric center of a specific component, respectively.
[0024] like Figures 1 to 4As shown, a sizing mechanism on a digital scanner includes a frame 1, a sizing device 2 and a reciprocating motion device 3. A transmission device 4 is provided on the frame 1, and the transmission device 4 includes a rotating power source, a transmission belt 41 and a plurality of transmission rollers 42. The rotating power source is a component that can provide rotating power, such as a motor. Both ends of the plurality of transmission rollers 42 are rotatably connected to the frame 1, the rotating power source is fixed on the frame 1, and the output shaft of the rotating power source is connected to one end of one of the transmission rollers 42. The transmission belt 41 is sleeved on all the transmission rollers 42, and the transmission belt 41 is in a taut state. After the rotating power source drives one of the transmission rollers 42 to rotate, it will drive the transmission belt 41 to start rotating around all the transmission rollers 42. The base cloth to be printed is placed on the upper end surface of the transmission belt 41, and the transmission belt 41 will drive the base cloth to be transmitted to one side.
[0025] The sizing device 2 includes a sizing bracket 21, a first sizing mechanism 5 and a second sizing mechanism 6. The direction in which the base cloth enters the frame 1 is the front side, and the direction in which the base cloth is transported is the rear side. The first sizing mechanism 5 is rotatably connected to the front side of the sizing bracket 21, and the second sizing mechanism 6 is rotatably connected to the rear side of the sizing bracket 21.
[0026] The first sizing mechanism 5 includes a round screen 51, a slurry delivery pipe 52, two linear power sources 53, two support arms 54 and a power device 1. The round screen 51 is a cylindrical mesh tube. The slurry delivery pipe 52 delivers the slurry into the round screen 51. The slurry delivery pipe 52 runs through both ends of the round screen 51 and is rotatably connected to the round screen 51. The power device 1 is a component or mechanism that can provide rotational power, such as a motor. The power device 1 in this design is a combination of a servo motor and a gear. A gear is provided on the output shaft of the servo motor, and a gear is also provided at the end of the round screen 51. The two gears are meshed, and the servo motor drives the round screen 51 to rotate through the gear. The gear here can also be replaced by a synchronous belt.
[0027] A support opening in the shape of a concave arc is provided at one end of the support arm 54, and the opening of the support opening faces upward. The slurry delivery pipes 52 at both ends of the round net 51 are respectively placed on the support openings of the two support arms 54. The support openings will not affect the rotation of the slurry delivery pipes 52. In order to prevent the slurry delivery pipes 52 from moving out of the support openings, a locking knife 55 is also provided on the support arm 54, and one end of the locking knife 55 is in the shape of an arc, and the arc-shaped end of the locking knife 55 is against the side wall of the slurry delivery pipe 52. The arc-shaped end of the locking knife 55 cooperates with the support opening to form an arc greater than a semicircle, that is, the gap of the arc curve formed by the arc-shaped end of the locking knife 55 and the support opening is smaller than the diameter of the slurry delivery pipe 52, so that the slurry delivery pipe 52 is fixed in the support opening.
[0028] The linear power source 53 is a component capable of providing linear power, such as a cylinder, a linear motor, etc. The body of the linear power source 53 is fixed on the sizing bracket 21, and the output shaft of the linear power source 53 is fixedly connected to one end of the support arm 54. The support arm 54 is made of a rigid material, so that the linear power source 53 can adjust the height of the support arm 54 and the round net 51. Different heights can be adjusted according to different base fabrics, so that the base fabric has a better sizing effect.
[0029] The first sizing mechanism 5 further includes an electromagnetic table 56, a magnetic bar 57 and a scraper plate 58. The magnetic bar 57 and the scraper plate 58 are located inside the round screen 51. The electromagnetic table 56 is fixed on the sizing bracket 21 and is located below the base fabric. When the electromagnetic table 56 is energized, a magnetic field is generated, which generates a downward magnetic force on the magnetic bar 57, so that the slurry cannot pass through the position where the magnetic bar 57 and the scraper plate 58 are located, so that the slurry can pass through the round screen 51 and be printed on the base fabric.
[0030] The second sizing mechanism 6 includes an upper pressing roller 61 and a lower pressing roller 62, both of which are rotatably connected to the sizing bracket 21, and the lower pressing roller 62 is located directly below the upper pressing roller 61. One end of the upper pressing roller 61 and the lower pressing roller 62 are connected to a motor. After the round screen 51 is sizing, the slurry that cannot be squeezed is squeezed by the upper pressing roller 61 and the lower pressing roller 62. By changing the size of the upper pressing roller 61 and the lower pressing roller 62, or adjusting the distance between the two pressing rollers, the upper pressing roller 61 and the lower pressing roller 62 that can achieve different pressures can be obtained. In this way, the matching sizing thickness can be applied according to the different types of base fabrics, thereby achieving the best sizing effect.
[0031] The upper pressing roller 61 and the lower pressing roller 62 are both detachably connected to the sizing bracket 21. The upper pressing roller 61 can also be replaced by a cylinder screen 51 or a gravure roller. The cylinder screen 51 and the gravure roller can continue to replenish sizing in the second pass according to the thickness of the sizing of the cylinder screen 51 in the previous pass, thereby making up for the deficiency of sizing in the first pass of the cylinder screen 51; or when the thickness and uniformity of sizing are appropriate, the second sizing mechanism 6 can be cancelled and a single cylinder screen 51 can be used for sizing.
[0032] A pulp collecting knife 63 is provided on one side of the upper pressing roller 61, and the pulp collecting knife 63 is located above the base cloth. The pulp collecting knife 63 can scrape away excess pulp.
[0033] The reciprocating motion device 3 includes a motor, two reciprocating power rollers 32, a reciprocating transmission belt 33 and a support platform 31. The lower end of the support platform 31 is fixed on the reciprocating transmission belt 33, and the sizing bracket 21 is fixed on the upper end of the support platform 31. The two reciprocating power rollers 32 are rotatably connected to the frame 1, the reciprocating transmission belt 33 is sleeved on the two reciprocating power rollers 32, and is transmission-connected to the two reciprocating power rollers 32. The motor is fixed on the frame 1, and the output shaft of the motor is connected to one of the reciprocating power rollers 32. When the motor is started, it can drive one of the reciprocating power rollers 32 to rotate, so that the reciprocating transmission belt 33 drives the support platform 31 to move, and the support platform 31 drives the sizing device 2 to move, so that the sizing device 2 can perform sizing.
[0034] At the front side of the sizing device 2, a base cloth conveying device 7 for transmitting the base cloth is provided. At the rear side of the sizing device 2, a digital longitudinal scanning unit 8 for scanning the printing is provided. The digital longitudinal scanning unit 8 is also fixed on the frame 1. After the base cloth is sizing, it needs to enter the digital longitudinal scanning unit 8 for printing.
[0035] Working principle:
[0036] When the base fabric and the conveyor belt 41 are stationary in the horizontal direction, the digital longitudinal scanning unit 8 reciprocates in the longitudinal direction to digitally print the base fabric. The linear speed generated by the rotation of the round screen 51 and the two pressure rollers is the same as the moving speed of the reciprocating motion device 3. The reciprocating motion device 3 drives the sizing device 2 to move in the opposite direction when the conveying device 4 transmits the base fabric, so that the first sizing mechanism 5 and the second sizing mechanism 6 sizing the base fabric.
[0037] When the base fabric and the conveyor belt 41 move laterally, the digital longitudinal scanning unit 8 stops scanning and printing, the rotary screen 51 and the two pressure rollers continue to sizing at the same speed, and the moving speed of the reciprocating device 3 is the sum of the linear speed of the rotary screen 51 when rotating and the speed at which the base fabric is driven by the conveyor 4. The moving direction of the sizing device 2 driven by the reciprocating device 3 is the same as the moving direction of the base fabric.
[0038] The rotary screen 51 is sizing the base fabric when the base fabric is stationary or moving, maintaining the sizing continuity, thereby ensuring that the sizing material is evenly and uninterruptedly applied to the base fabric, avoiding the plate-jointing marks caused by each sizing due to the intermittent movement of the conveyor belt 41.
[0039] The specific embodiments described above further illustrate the technical problems, technical solutions and beneficial effects solved by the present invention. It should be understood that the above are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A sizing mechanism for a digital scanner, comprising a frame (1), a sizing device (2) and a reciprocating motion device (3), characterized in that: The frame (1) is provided with a transmission device (4), and the transmission device (4) is used to transmit the base cloth. The sizing device (2) comprises a sizing bracket (21), a first sizing mechanism (5) and a second sizing mechanism (6), and the first sizing mechanism (5) and the second sizing mechanism (6) are respectively arranged at two ends of the sizing bracket (21) and are rotatably connected to the sizing bracket (21). The reciprocating motion device (3) is fixed on the frame (1), and the sizing bracket (21) is fixed on the upper end of the reciprocating motion device (3). The reciprocating motion device (3) is used to drive the sizing device (2) to move reciprocatingly, so that the first sizing mechanism (5) and the second sizing mechanism (6) can realize sizing of the base cloth.
2. The sizing mechanism on a digital scanner according to claim 1, characterized in that: The first slurrying mechanism (5) comprises a round screen (51), a slurry delivery pipe (52), two linear power sources (53), two support arms (54) and a power device 1, wherein the power device 1 is used to drive the round screen (51) to rotate, the slurry delivery pipe (52) passes through both ends of the round screen (51) and is rotatably connected to the round screen (51), one end of the support arm (54) is provided with a support opening in the shape of a recessed circular arc, the two ends of the slurry delivery pipe (52) are respectively placed on the support openings of the two support arms (54), the two linear power sources (53) are respectively fixed on both sides of the frame (1), the output shaft of the linear power source (53) is fixedly connected to one of the support arms (54), and the linear power source (53) is used to adjust the height of the support arm (54), thereby realizing the adjustment of the height of the slurry delivery pipe (52).
3. The sizing mechanism on a digital scanner according to claim 2, characterized in that: The support arm (54) is also provided with a locking knife (55), one end of the locking knife (55) is in an arc shape, and the arc-shaped end of the locking knife (55) is against the side wall of the slurry delivery pipe (52), and the locking knife (55) is used to lock the slurry delivery pipe (52) to prevent the slurry delivery pipe (52) from separating from the support port.
4. The sizing mechanism on a digital scanner according to claim 2, characterized in that: The first sizing mechanism (5) further comprises an electromagnetic table (56), a magnetic bar (57) and a scraper plate (58); the magnetic bar (57) and the scraper plate (58) are located inside the round net (51); the electromagnetic table (56) is fixed on the sizing bracket (21); and the electromagnetic table (56) is located below the base cloth.
5. The sizing mechanism on a digital scanner according to claim 1, characterized in that: The second sizing mechanism (6) comprises an upper pressing roller (61) and a lower pressing roller (62), wherein the upper pressing roller (61) and the lower pressing roller (62) are both rotatably connected to the sizing bracket (21), and the lower pressing roller (62) is located directly below the upper pressing roller (61), and the upper pressing roller (61) and the lower pressing roller (62) are both detachably connected to the sizing bracket (21).
6. The sizing mechanism for a digital scanner according to claim 5, characterized in that: A pulp collecting knife (63) is provided on one side of the upper pressing roller (61), and the pulp collecting knife (63) is located above the base cloth.
7. The sizing mechanism for a digital scanner according to claim 1, characterized in that: The reciprocating motion device (3) comprises a motor, two reciprocating power rollers (32), a reciprocating transmission belt (33) and a support platform (31); the lower end of the support platform (31) is fixed on the reciprocating transmission belt (33); the sizing bracket (21) is fixed on the upper end of the support platform (31); the two reciprocating power rollers (32) are rotatably connected to the frame (1); the reciprocating transmission belt (33) is sleeved on the two reciprocating power rollers (32) and is transmission-connected to the two reciprocating power rollers (32); the motor is fixed on the frame (1); and the output shaft of the motor is connected to one of the reciprocating power rollers (32).
8. The sizing mechanism for a digital scanner according to claim 1, characterized in that: The transmission device (4) comprises a rotating power source, a transmission belt (41) and a plurality of transmission rollers (42); the transmission belt (41) is sleeved on the plurality of transmission rollers (42) and is transmission-connected to the plurality of transmission rollers (42); the rotating power source is fixed on the frame (1); and the output shaft of the rotating power source is connected to one of the transmission rollers (42).