Production device of nylon-polyester blended sea-island superfine fiber suede leather
By designing a production device including a dyeing pool, fixed structure and heating structure, the problems of poor uniform dyeing, velvet drop and uneven water temperature during the dyeing process of Nissan-Perfecta blended island microfiber suede are solved, and uniform dyeing of the surface leather and improving production efficiency are achieved.
Patent Information
- Application Number
- CN202421273195.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-06-05
AI Technical Summary
In the production process of Nissan-Polyester blended island microfiber suede, the fineness of nylon fiber leads to excessively fast dye adsorption speed, poor uniformity, and the drop of velvet affects dyeing and uneven water temperature.
A production device including a dyeing tank, a fixed structure and a heating structure is designed. The dyeing pool fixes the surface leather through the cutting stick and the feeding roller. The fixed structure ensures uniform dyeing through the plywood and conveyor belt. The heating structure solves the problems of uneven water temperature and velvet filtration through the electric heating tube and the filter.
The uniform dyeing of the surface leather is achieved, the impact of velvet on dyeing is reduced, and the problem of uneven water temperature is solved, improving production efficiency and product quality.
Smart Images

Figure CN222878314U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of nylon-polyester blended sea-island ultrafine fiber suede leather production, in particular to a nylon-polyester blended sea-island ultrafine fiber suede leather production device. Background Art
[0002] Suede leather is made by grinding the leather surface to make it fluffy and form a fine velvet. The thin and delicate velvet creates a unique gloss and smooth touch. Unlike ordinary leather products, suede leather has no coating layer and has good air permeability and softness. In the production process of nylon-polyester blended island microfiber suede leather, it needs to go through the production processes of blended fiber non-woven fabric production line (outsourced), ironing line, wet impregnation line, toluene reduction line, expansion and shaping line, oiling line, continuous rubbing line and softening line, dyeing line, high-speed leather grinding machine and other production processes.
[0003] During dyeing, since the fineness of nylon fiber in nylon-polyester blended island microfiber suede is only 0.0001-0.001 denier, the dye adsorption speed is very fast, the level dyeing is very poor, and the finer the fiber, the worse the level dyeing, so the dyeing of the upper leather is very difficult, and during the dyeing process, the fluff on the surface of the upper leather falls into the water, which also has a certain impact on the dyeing, and the electric heating pipe is installed inside the pool body, which easily causes uneven water temperature when heating the water. For this reason, we propose a production device for nylon-polyester blended island microfiber suede. Utility Model Content
[0004] The main purpose of the utility model is to provide a production device for nylon-polyester blended sea-island ultrafine fiber suede leather, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A production device for nylon-polyester blended sea-island microfiber suede leather comprises a dyeing tank, a feeding roller is fixedly installed on the upper surface of the dyeing tank near one side, a receiving roller is fixedly installed on the upper surface of the dyeing tank near the other side, a heating structure is fixedly installed on one side surface of the dyeing tank, and a fixed structure is embedded in the interior of the dyeing tank.
[0007] Furthermore, the dyeing tank includes a first winding roller, a tank body, a conveyor belt, a drive motor, a temperature sensor, and a second winding roller. The first winding roller is fixedly installed on the upper surface of the tank body located in the middle near one side, the second winding roller is fixedly installed on the upper surface of the tank body located on one side of the first winding roller, the drive motor is embedded and installed on the front surface of the tank body located near one side, the conveyor belt is embedded and installed inside the tank body behind the drive motor, and the temperature sensor is embedded and installed inside the tank body below the conveyor belt.
[0008] Furthermore, the fixed structure includes a fixed plate, a first clamping plate, a push plate, an embedding groove, a second clamping plate, a connecting column, a first spring, a fixed groove, a telescopic rod, a second spring, and an embedding block. The upper surface of the fixed plate is provided with a fixed groove, and the interior of the fixed plate is provided with an embedding groove below the fixed groove. The embedding grooves are in multiple groups, and the first clamping plate is in two groups. One side surface of the first clamping plate is located near the upper position and a connecting column is fixedly installed thereon, and one side surface of the connecting column is movably installed with the second clamping plate, and the second clamping plate and the first clamping plate are fixedly connected below the connecting column with the first spring, and the two side surfaces of the first clamping plate are located near the lower position and the telescopic rod is fixedly installed thereon, and the second spring is embedded in the interior of the telescopic rod, one side surface of the telescopic rod is fixedly installed with an embedding block, and the upper surface of the embedding block is fixedly installed with a push plate.
[0009] Furthermore, the dyeing tank and the fixed structure are fixedly mounted on the surface of the conveyor belt through a fixed plate.
[0010] Furthermore, the heating structure includes a water pipe, a water pump, a partition, an outer shell, an electric heating tube, a guide plate, a filter, and a baffle. A baffle is embedded and installed on one side surface of the outer shell, a partition is embedded and installed inside the outer shell near the rear position, a filter is embedded and installed inside the outer shell near the front position, a water pump is fixedly installed on the upper surface of the partition, a water pipe is fixedly installed on the upper surface of the water pump, a guide plate is embedded and installed inside the outer shell above the partition, and the guide plates are in four groups. Electric heating tubes are embedded and installed inside the outer shell, and the electric heating tubes are in two groups.
[0011] Furthermore, the heating structure is fixedly mounted on one side surface of the pool body through the outer shell.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] In the utility model, the upper leather can be clamped by the first clamping plate and the second clamping plate, and moved inside the pool body driven by the conveyor belt, so that the upper leather can be dyed more evenly, and the position of the first clamping plate is adjustable, and the fluff in the water can be filtered by the filter screen, thereby reducing the influence of the fluff on the dyeing of the upper leather, and the water flow can be heated by the electric heating tube, thereby reducing the problem of uneven water heating. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the overall structure of a production device for nylon-polyester blended sea-island ultrafine fiber suede leather of the utility model;
[0015] Figure 2It is a cross-sectional view of a tank body of a production device for nylon-polyester blended sea-island ultrafine fiber suede leather of the utility model;
[0016] Figure 3 This is a detailed view of the fixed plate of a production device for nylon-polyester blended sea-island microfiber suede leather of the utility model;
[0017] Figure 4 This is a cross-sectional view of a fixed plate of a production device for nylon-polyester blended sea-island ultrafine fiber suede leather of the utility model;
[0018] Figure 5 This is a cross-sectional view of the shell of a production device for nylon-polyester blended sea-island ultrafine fiber suede leather of the utility model;
[0019] Figure 6 The utility model is a production device for nylon-polyester blended sea-island ultrafine fiber suede leather Figure 4 A magnified detail of point A.
[0020] In the figure: 1. unloading roller; 2. dyeing tank; 201. first winding roller; 202. tank body; 203. conveyor belt; 204. driving motor; 205. temperature sensor; 206. second winding roller; 3. receiving roller; 4. heating structure; 401. water pipe; 402. water pump; 403. partition; 404. shell; 405. electric heating tube; 406. guide plate; 407. filter screen; 408. baffle; 5. fixing structure; 501. fixing plate; 502. first clamping plate; 503. push plate; 504. embedded groove; 505. second clamping plate; 506. connecting column; 507. first spring; 508. fixed groove; 509. telescopic rod; 510. second spring; 511. embedded block. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0022] like Figure 1-6 As shown, a production device for nylon-polyester blended sea-island microfiber suede leather comprises a dyeing tank 2, a feeding roller 1 is fixedly installed on the upper surface of the dyeing tank 2 near one side, a receiving roller 3 is fixedly installed on the upper surface of the dyeing tank 2 near the other side, a heating structure 4 is fixedly installed on one side surface of the dyeing tank 2, and a fixed structure 5 is embedded and installed inside the dyeing tank 2;
[0023] The dyeing pool 2 includes a first winding roller 201, a pool body 202, a conveyor belt 203, a drive motor 204, a temperature sensor 205, and a second winding roller 206. The upper surface of the pool body 202 is located in the middle and near one side, and the first winding roller 201 is fixedly installed. One side of the pool body 202 is provided with a flow port near the bottom to facilitate water flow. The upper surface of the pool body 202 is located on one side of the first winding roller 201 and the second winding roller 206 is fixedly installed. The front surface of the pool body 202 is located near one side and the drive motor 204 is embedded and installed. The interior of the pool body 202 is located behind the drive motor 204 and the conveyor belt 203 is embedded and installed. The temperature sensor 205 is located below the conveyor belt 203 and the temperature sensor 205 is embedded and installed. The model of the sensor 105 is IRTP-500A; the fixed structure 5 includes a fixed plate 501, a first clamping plate 502, a push plate 503, an embedding groove 504, a second clamping plate 505, a connecting column 506, a first spring 507, a fixed groove 508, a telescopic rod 509, a second spring 510, and an embedding block 511. The upper surface of the fixed plate 501 is provided with a fixed groove 508, and the interior of the fixed plate 501 is provided with an embedding groove 504 below the fixed groove 508. There are multiple groups of embedding grooves 504, and the first clamping plate 502 is provided with two groups. A connecting column 506 is fixedly installed on one side surface of the first clamping plate 502 near the upper position. The connecting column 506 connects the first clamping plate 502 and the second clamping plate 505. The connecting column 506 A second clamping plate 505 is movably installed on one side surface of the first clamping plate 502, and a first spring 507 is fixedly connected between the second clamping plate 505 and the first clamping plate 502 below the connecting column 506. A telescopic rod 509 is fixedly installed on both side surfaces of the first clamping plate 502 near the bottom, and a second spring 510 is embedded in the inside of the telescopic rod 509. An embedded block 511 is fixedly installed on one side surface of the telescopic rod 509, and a push plate 503 is fixedly installed on the upper surface of the embedded block 511; the dyeing tank 2 and the fixed structure 5 are fixedly installed on the surface of the conveyor belt 203 through the fixed plate 501; the heating structure 4 includes a water pipe 401, a water pump 402, a partition 403, a shell 404, an electric heating pipe 405, a guide plate 406, and a filter 40 7. Baffle 408. A baffle 408 is embedded on one side of the shell 404. The baffle 408 is closed in daily use to facilitate the user to handle the fluff. A partition 403 is embedded near the rear of the shell 404. A filter 407 is embedded near the front of the shell 404. A water pump 402 is fixed on the upper surface of the partition 403. A water pipe 401 is fixed on the upper surface of the water pump 402. A guide plate 406 is embedded above the partition 403 in the shell 404. There are four groups of guide plates 406. Electric heating tubes 405 are embedded in the shell 404. There are two groups of electric heating tubes 405. The electric heating tubes 405 are HI8R far-infrared quartz heating tubes.The heating structure 4 is fixedly mounted on one side surface of the pool body 202 through the housing 404. ;
[0024] It should be noted that the utility model is a production device for nylon-polyester blended sea island microfiber suede leather. When in use, the prepared dye is poured into the interior of the dyeing tank 2, the upper leather is fixed on the unloading roller 1, and is fixed by the fixing structure 5 and then rolled up by the receiving roller 3, and the water is heated by the heating structure 4 to filter the fluff in the water; the upper leather is fixed on the unloading roller 1, bypassed by the first winding roller 201, and the second clamping plate 505 is pressed so that the first spring 507 is compressed, and the second clamping plate 505 is away from the first clamping plate 502 under the action of the connecting column 506, and the upper leather is embedded between the first clamping plate 502 and the second clamping plate 505. After releasing the hand, the first spring 507 is reset to clamp the upper leather, and the position of the first clamping plate 502 is adjusted according to the size of the upper leather, and the push plate 503 inside the fixed groove 508 is pressed so that the second spring 510 inside the telescopic rod 509 is compressed, thereby The embedding block 511 is made to be away from the embedding groove 504, and the position of the first clamping plate 502 can be adjusted. After the adjustment is completed, the embedding block 511 can be embedded in the embedding groove 504 for fixation, and the driving motor 204 is started. The driving motor 204 drives the conveyor belt 203 to rotate, so that the fixed plate 501 drives the upper leather to move, so that the upper leather bypasses the conveyor belt 203 and bypasses the second winding roller 206, and is collected by the collecting roller 3. During the dyeing process, the temperature of the dye is detected by the temperature sensor 205, and the electric heating pipe 405 is controlled to work, and water flows into the interior of the shell 404. The water pump 402 is started, and the water pump 402 draws water through the filter 407. After the water passes through the guide plate 406, it is re-input into the interior of the pool body 202 by the water pipe 401. When the water is inside the shell 404, it is heated by the electric heating pipe 405, and the fluff inside the shell 404 is processed by the baffle 408.
[0025] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A production device for nylon-polyester blended sea-island microfiber suede leather, characterized in that: The invention comprises a dyeing tank (2), wherein a feeding roller (1) is fixedly installed on the upper surface of the dyeing tank (2) near one side, a receiving roller (3) is fixedly installed on the upper surface of the dyeing tank (2) near the other side, a heating structure (4) is fixedly installed on one side surface of the dyeing tank (2), and a fixed structure (5) is embedded in the interior of the dyeing tank (2).
2. The production device of nylon-polyester blended sea-island microfiber suede leather according to claim 1, characterized in that: The dyeing tank (2) comprises a first winding roller (201), a tank body (202), a conveyor belt (203), a driving motor (204), a temperature sensor (205), and a second winding roller (206); the first winding roller (201) is fixedly mounted on the upper surface of the tank body (202) at a position near the middle of one side; the second winding roller (206) is fixedly mounted on the upper surface of the tank body (202) at a position near the first winding roller (201); the driving motor (204) is embedded and mounted on the front surface of the tank body (202) at a position near one side; the conveyor belt (203) is embedded and mounted inside the tank body (202) at a position behind the driving motor (204); and the temperature sensor (205) is embedded and mounted inside the tank body (202) at a position below the conveyor belt (203).
3. The production device of nylon-polyester blended sea-island microfiber suede leather according to claim 2, characterized in that: The fixing structure (5) comprises a fixing plate (501), a first clamping plate (502), a push plate (503), an embedding groove (504), a second clamping plate (505), a connecting column (506), a first spring (507), a fixing groove (508), a telescopic rod (509), a second spring (510), and an embedding block (511). The fixing plate (501) has a fixing groove (508) on its upper surface, and the fixing plate (501) has an embedding groove (504) located below the fixing groove (508). The embedding grooves (504) are multiple groups, and the first clamping plate (502) has two groups. One side surface of the first clamping plate (502) is located close to the fixing groove (508). A connecting column (506) is fixedly installed near the upper position, and a second clamping plate (505) is movably installed on one side surface of the connecting column (506), and a first spring (507) is fixedly connected between the second clamping plate (505) and the first clamping plate (502) below the connecting column (506), and a telescopic rod (509) is fixedly installed on both side surfaces of the first clamping plate (502) near the lower position, and a second spring (510) is embedded inside the telescopic rod (509), and an embedded block (511) is fixedly installed on one side surface of the telescopic rod (509), and a push plate (503) is fixedly installed on the upper surface of the embedded block (511).
4. The production device of nylon-polyester blended sea-island microfiber suede leather according to claim 3, characterized in that: The dyeing tank (2) and the fixed structure (5) are fixedly mounted on the surface of the conveyor belt (203) via a fixed plate (501).
5. The production device of nylon-polyester blended sea-island microfiber suede leather according to claim 4, characterized in that: The temperature raising structure (4) comprises a water pipe (401), a water pump (402), a partition (403), a shell (404), an electric heating pipe (405), a guide plate (406), a filter screen (407), and a baffle (408); a baffle (408) is embedded and installed on a side surface of the shell (404); a partition (403) is embedded and installed in the interior of the shell (404) near the rear; and a baffle (408) is embedded and installed in the interior of the shell (404) near the front. A filter screen (407) is embedded and installed, a water pump (402) is fixedly installed on the upper surface of the partition (403), a water pipe (401) is fixedly installed on the upper surface of the water pump (402), a guide plate (406) is embedded and installed inside the shell (404) above the partition (403), and the guide plates (406) are four groups. Electric heating pipes (405) are embedded and installed inside the shell (404), and the electric heating pipes (405) are two groups.
6. The production device of nylon-polyester blended sea-island microfiber suede leather according to claim 5, characterized in that: The temperature increasing structure (4) is fixedly mounted on a side surface of the pool body (202) via a shell (404).