Box girder structure

By designing a structure including tire frame, corrugated pipe, anchor pad plate and sheath in the box girder structure, the problems of corrugated pipe deviation, concrete slurry leakage and compactness in traditional construction methods are solved, and more efficient construction and better quality box girder structure are achieved.

CN222878488UActive Publication Date: 2025-05-16GANSU ROAD & BRIDGE THIRD HIGHWAY ENG CO LTD
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Patent Information

Application Number
CN202421820532.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-05-16
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

During the construction of box beams, traditional construction methods can easily lead to corrugated pipe deviation, concrete slurry leakage, concrete density cannot be guaranteed, anchor deviation and clamping, and there are problems of safety hazards and low construction efficiency.

Method used

A box girder structure is designed, including tire frame, corrugated pipe, anchor pad and sheath. By passing the corrugated pipe through the tire frame and anchor pad plate and positioning it with the sheath, the corrugated pipe is concentric with the pores of the anchor pad plate, thereby avoiding deviation and slurry leakage in concrete pouring, hole cleaning, tensioning and grouting operations, ensuring the compactness of the concrete and accurate anchor positioning.

Benefits of technology

Through the design of the box girder structure, the corrugated end is avoided, the probability of concrete leakage is reduced, the concrete is compact, the anchor positioning is accurate, and the construction efficiency and the quality of the box girder structure are improved.

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Abstract

The box girder structure comprises a jig frame, a corrugated pipe, an anchor backing plate and a sheath, and on the basis, in the construction process, the corrugated pipe can firstly penetrate through the jig frame and the anchor backing plate, then the sheath is used for positioning the corrugated pipe, the corrugated pipe is concentric with a hole of the anchor backing plate, and therefore the corrugated pipe can be positioned; through the arrangement of the sheath, the end of the corrugated pipe can be prevented from deviating, the probability of concrete slurry leakage can be reduced, the compactness of the concrete can be guaranteed, the probability of the tail of the anchorage device can be reduced, it is ensured that the anchorage device can be clamped into the clamping groove of the anchor bearing plate, and the service life of the anchorage device is prolonged. Concrete is prevented from entering the anchor bearing plate, an anchorage device is accurately positioned during prestress tensioning, the compactness of the concrete in a densification area behind the anchor bearing plate is improved, the difficulty of manual hole cleaning before tensioning is reduced, and compared with a traditional process, tensioning and grouting operation is more efficient. And the quality of the box girder structure is guaranteed.
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Description

Technical Field

[0001] The embodiments of the present application relate to the technical field of box girder construction, and in particular to a box girder structure. Background Art

[0002] During the box girder construction process, the traditional construction method is to inject foam glue into the end of the corrugated pipe for positioning. However, this construction method makes it very easy for the end of the corrugated pipe to shift, concrete is prone to leakage, and the density of the concrete at the root cannot be guaranteed. During prestressing, the anchor is easily displaced and difficult to fit into the anchor plate slot, leaving a safety hazard. Utility Model Content

[0003] The utility model aims to solve at least one of the technical problems existing in the prior art or related technology.

[0004] In view of this, according to an embodiment of the present application, a box beam structure is proposed, including:

[0005] Tire frame;

[0006] A bellows, which is inserted into the tire frame and arranged along the length direction of the box beam structure;

[0007] an anchor plate through which the bellows passes;

[0008] A sheath is sleeved on the corrugated pipe so that the corrugated pipe is concentric with the pores of the anchor plate.

[0009] In a feasible implementation manner, the box beam structure further includes:

[0010] A concrete layer, wherein the concrete layer covers the tire frame, the corrugated pipe, and the anchor plate.

[0011] In a feasible embodiment, the sheath comprises:

[0012] A connecting portion, wherein the connecting portion is sleeved on the corrugated pipe;

[0013] A positioning portion is connected to the connecting portion.

[0014] In a feasible implementation manner, the positioning portion and the connecting portion are an integrated structure, and the sheath is made of a silicone material.

[0015] In a feasible implementation manner, there are multiple sheaths, and the sizes of the multiple sheaths are different.

[0016] In a feasible implementation manner, there are multiple bellows, and each of the bellows is covered with the sheath.

[0017] Compared with the prior art, the present invention has at least the following beneficial effects:

[0018] The box beam structure provided by the embodiment of the present application includes a tire frame, a corrugated pipe, an anchor plate and a sheath. Based on this, during the construction process, the corrugated pipe can be first passed through the tire frame and the anchor plate, and then the sheath is used to position the corrugated pipe so that the pores of the corrugated pipe and the anchor plate are concentric, and then the concrete pouring, hole cleaning, tensioning and grouting operations are performed. Through the setting of the sheath, the end of the corrugated pipe can be prevented from being offset, the probability of concrete leakage can be reduced, the compactness of the concrete can be guaranteed, and the probability of the tail of the anchor can be reduced, ensuring that the anchor can be stuck in the anchor plate slot to prevent concrete from entering the anchor plate. The anchor is accurately positioned during prestressing, the concrete density of the densified area behind the anchor plate is improved, and the difficulty of manual hole cleaning before tensioning is reduced. Compared with the traditional process, the tensioning and grouting operations are more efficient. The quality of the box beam structure is guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Various other advantages and benefits will become apparent to those of ordinary skill in the art by reading the detailed description of the preferred embodiments below. The accompanying drawings are only for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the present application. Also, the same reference symbols are used throughout the accompanying drawings to represent the same components. In the accompanying drawings:

[0020] Figure 1 A schematic structural diagram of a box beam structure at a first angle of an embodiment provided in the present application;

[0021] Figure 2 A schematic structural diagram of a box beam structure from a second angle according to an embodiment of the present application;

[0022] Figure 3 A schematic structural diagram of a corrugated pipe and a sheath of a box beam structure of an embodiment provided in the present application.

[0023] in, Figures 1 to 3 The corresponding relationship between the reference numerals and the component names is as follows:

[0024] 110 tire frame, 120 corrugated pipe, 130 anchor plate, 140 sheath;

[0025] 131 is a connecting portion, and 132 is a positioning portion. DETAILED DESCRIPTION

[0026] In order to better understand the above-mentioned technical scheme, the technical scheme of the embodiments of the present application is described in detail below through the accompanying drawings and specific embodiments. It should be understood that the embodiments of the present application and the specific features in the embodiments are detailed descriptions of the technical scheme of the embodiments of the present application, rather than limitations on the technical scheme of the present application. In the absence of conflict, the embodiments of the present application and the technical features in the embodiments may be combined with each other.

[0027] like Figures 1 to 3 As shown, according to an embodiment of the present application, a box girder structure is proposed, including: a tire frame 110; a corrugated tube 120, the corrugated tube 120 is inserted into the tire frame 110 and arranged along the length direction of the box girder structure; an anchor plate 130, the corrugated tube 120 passes through the anchor plate 130; a sheath 140, the sheath 140 is sleeved on the corrugated tube 120, so that the pores of the corrugated tube 120 and the anchor plate 130 are concentric.

[0028] The box girder structure provided in the embodiment of the present application includes a tire frame 110, a corrugated pipe 120, an anchor plate 130 and a sheath 140. Based on this, during the construction process, the corrugated pipe 120 can be first passed through the tire frame 110 and the anchor plate 130, and then the sheath 140 is used to position the corrugated pipe 120 so that the pores of the corrugated pipe 120 and the anchor plate 130 are concentric, and then concrete pouring, hole cleaning, tensioning and grouting operations are performed. Through the setting of the sheath 140, It can avoid the end of the corrugated pipe 120 from being offset, reduce the probability of concrete leakage, ensure the compactness of concrete, and reduce the probability of anchor tails, ensuring that the anchor can be inserted into the slot of the anchor pad 130, preventing concrete from entering the anchor pad 130, accurately positioning the anchor during prestressing, improving the concrete density of the densified area behind the anchor pad 130, and reducing the difficulty of manual hole cleaning before tensioning. Compared with traditional processes, it makes tensioning and grouting operations more efficient, ensuring the quality of the box girder structure.

[0029] It is understandable that after the construction of the box girder structure is completed, the sheath 140 mounted on the corrugated pipe 120 can be removed, so that the sheath 140 can be recycled, which can make the construction of the box girder structure convenient and quick, save operation time, improve work efficiency, and save materials for the corrugated pipe 120.

[0030] It is understandable that during the construction of the box girder structure, before pouring the concrete, check whether the sheath 140 is damaged. If damaged, replace it in time; check whether the sheath 140 matches the aperture size of the bellows 120 and the anchor plate 130; the sheath 140 should be screwed into the root of the anchor plate 130 to give full play to the sealing effect. When removing the sheath, control the concrete strength to prevent premature removal and avoid concrete outflow.

[0031] like Figures 1 to 3As shown, in a feasible implementation manner, the box beam structure further comprises: a concrete layer, wherein the concrete layer covers the tire frame 110, the corrugated pipe 120, and the anchor plate 130. Such an arrangement can ensure the strength of the box beam structure.

[0032] like Figures 1 to 3 As shown, in a feasible implementation, the sheath 140 includes: a connecting portion 131, which is sleeved on the corrugated tube 120; and a positioning portion 132, which is connected to the connecting portion 131. Such a configuration facilitates installation, positioning and removal of the sheath 140.

[0033] In a feasible implementation, the positioning portion 132 and the connecting portion 131 are an integrated structure, and the sheath 140 is made of a silicone material. This arrangement ensures the mechanical strength of the sheath 140 and enables the sheath 140 to have a certain deformation ability, which facilitates the installation, positioning and removal of the sheath 140.

[0034] like Figures 1 to 3 As shown, in a feasible embodiment, there are multiple sheaths 140, and the sizes of the multiple sheaths are different. Such an arrangement enables the corrugated tube 120 to be assembled into anchor pads 130 of different sizes and specifications, thereby improving assembly efficiency.

[0035] like Figures 1 to 3 As shown, in a feasible implementation, there are multiple bellows 120, and each bellows 120 is covered with a sheath 140. Such an arrangement can improve the mechanical strength of the box beam structure.

[0036] It can be understood that, through the arrangement of multiple bellows 120, firstly, in the construction of the box girder structure, the bellows 120 can protect the prestressed steel strand (or prestressed tendons) from being contaminated during the pouring of concrete, thereby ensuring the quality and effect of tensioning; secondly, the bellows 120 can be used as a channel for the prestressed tendons in the box girder structure. After tensioning, the prestressed steel strand is consolidated with the box girder structure by injecting high-strength concrete (slurry) into the bellows 120 to form an integral force system, thereby achieving the tensioning effect and enhancing the bearing capacity and stability of the box girder; thirdly, due to changes in ambient temperature, changes in medium temperature, and irregular installation of pipelines, the length of the pipeline may change. The bellows 120, with its flexible structure, can effectively compensate for this length change and ensure the normal operation of the pipeline (or prestressed tendons); fourthly, during the construction of the box girder structure, it will be affected by various forces (such as internal pressure, external gravity, etc.), resulting in displacement of the connection. The bellows 120 can compensate for this displacement through its flexibility to ensure the normal operation of the connection. Fifthly, the bellows 120 also has the function of absorbing vibration and reducing noise. When the box girder structure is subjected to external excitation (such as vehicle passing, wind load, etc.), the bellows 120 can absorb part of the vibration energy, reduce the noise level, and improve the comfort and service life of the bridge.

[0037] In the present invention, the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance; the term "plurality" refers to two or more, unless otherwise clearly defined. The terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0038] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by terms such as "up", "down", "left", "right", "front" and "back" are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or unit referred to must have a specific direction, be constructed and operated in a specific orientation, and therefore, cannot be understood as a limitation on the present invention.

[0039] In the description of this specification, the description of the terms "one embodiment", "some embodiments", "specific embodiments", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0040] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A box beam structure, characterized in that: include: Tire frame; A bellows, which is inserted into the tire frame and arranged along the length direction of the box beam structure; an anchor plate through which the bellows passes; A sheath is sleeved on the corrugated pipe so that the corrugated pipe is concentric with the pores of the anchor plate.

2. The box beam structure according to claim 1, characterized in that: Also includes: A concrete layer, wherein the concrete layer covers the tire frame, the corrugated pipe, and the anchor plate.

3. The box beam structure according to claim 1, characterized in that: The sheath comprises: A connecting portion, wherein the connecting portion is sleeved on the corrugated pipe; A positioning portion is connected to the connecting portion.

4. The box beam structure according to claim 3, characterized in that: The positioning portion and the connecting portion are an integrated structure, and the sheath is made of a silicone material.

5. The box beam structure according to claim 1, characterized in that: There are multiple sheaths, and the sizes of the multiple sheaths are different.

6. The box beam structure according to claim 1, characterized in that: There are multiple bellows, and each bellows is sleeved with the sheath.