Anti-slip air compressor belt pulley
By using the design of components such as positioning bracket, hub body, anti-loop sheet, anti-slip arc plate and anti-slip gear in the air compressor pulley, the wear and vibration problems caused by unstable meshing during rotation operation are solved, and higher friction and more stable operation are achieved.
Patent Information
- Application Number
- CN202422106507.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-29
AI Technical Summary
When the pulley of the existing air compressor is rotating and running, the flower shape can only engage with the inner side of the belt. The instantaneously rotating drive shaft cannot ensure that it is always in the meshing state with the belt, resulting in increased wear of the belt, and vibration due to insufficient tension, which can easily cause slippage.
An anti-slip air compressor pulley is designed, using a positioning bracket, a hub body, an anti-loop strip, an anti-slip arc plate, an engagement positioning teeth and an anti-slip gear. Through the cooperation of these components, the friction between the pulley and the transmission belt is enhanced, the belt vibration is suppressed, and the sliding and slipping are prevented.
It effectively reduces the wear of the pulley, prevents the transmission belt from jumping and slipping due to vibration, reduces the wear caused by slipping, and improves the service life and operating stability of the pulley.
Smart Images

Figure CN222880245U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air compressors, in particular to an anti-slip belt pulley for an air compressor. Background Art
[0002] Air compressor refers to an air compressor, which is a device used to compress gas. It usually uses reciprocating piston motion, rotating blades or rotating screws to introduce air into the compression, and the motor drives the pulley assembly to drive the blades or rotating screws to rotate. The pulley assembly is worn out after long-term operation, or the pulley assembly slips due to the instantaneous starting torque, which increases the wear and tear, resulting in the need for regular replacement;
[0003] The utility model with publication number CN214063719U discloses a pulley with an anti-slip structure. A stamping method is used to press a flower shape on the installation plane of the pulley body to match the drive shaft. During installation, only two parts need to be contacted and then gently rotated to make the flower shape match, which reduces the difficulty of installation, speeds up the installation, and reduces the production cost while maintaining the performance of the pulley body.
[0004] However, the above-mentioned pulley with anti-slip structure still has the following problems during actual use: although the flower shape is processed on the outside of the drive shaft to prevent slipping, when the pulley is rotating, the flower shape can only mesh with the inner side of the belt, and the instantaneous rotating drive shaft cannot be guaranteed to be always in meshing state with the belt, thereby aggravating the wear of the belt. At the same time, the belt vibrates due to insufficient tension during rotation, which is easy to cause slippage.
[0005] Therefore we propose an anti-skid air compressor pulley to solve the above-mentioned problems. Utility Model Content
[0006] The utility model aims to provide an anti-skid air compressor pulley, which solves the problem that a flower shape is processed on the outer side of a drive shaft to prevent slipping. However, when the pulley is rotating, the flower shape can only mesh with the inner side of the belt, and the driving shaft that rotates instantly cannot be guaranteed to be always in a meshing state with the belt, thereby aggravating the wear of the belt. At the same time, the belt vibrates due to insufficient tension during rotation, which easily causes slippage and the like.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an anti-skid air compressor pulley, comprising a positioning bracket, and a disc hub body rotatably arranged at the left and right ends of the positioning bracket through a bearing, and anti-slip ring sheets are fixedly installed on the front and rear sides of the disc hub body at the left and right ends; and also comprising:
[0008] The left and right ends of the positioning bracket are both provided with a stabilizing mechanism, and the stabilizing mechanism includes a bearing base, and the inner end of the bearing base is fixedly installed on the left and right sides of the back of the positioning bracket;
[0009] Among them, the outer ends of the positioning brackets are all provided with anti-skid mechanisms, and the anti-skid mechanisms include anti-skid arc plates, and the anti-skid arc plates on the left and right sides are sleeved on the outer sides of the symmetrically arranged disc hub body.
[0010] Preferably, the diameter of the symmetrically arranged hub body is smaller than the diameter of the anti-slip ring sheets on the front and rear sides, and the symmetrically arranged anti-slip ring sheets are symmetrically distributed about the vertical center axis of the hub body, and the outer wall of the symmetrically arranged hub body is provided with engaging positioning grooves at equal angles, and the outer walls of the left and right hub bodies are fitted with transmission belts.
[0011] Preferably, the inner side of the transmission belt is fixedly installed with meshing positioning teeth at equal distances, and the meshing positioning teeth arranged at equal distances on the inner side of the transmission belt are distributed one-to-one with the meshing positioning grooves on the outer side of the hub body, and the width of the transmission belt is smaller than the spacing width on the inner side of the anti-slip ring plates at the front and rear ends.
[0012] Preferably, the stabilizing mechanism includes a lifting sleeve, and the inner end of the lifting sleeve is rotatably arranged on the upper and lower sides of the left and right supporting bases through bearings, and the internal thread of the symmetrically arranged lifting sleeve is connected to the inner end of the lifting threaded rod, and the outer ends of the symmetrically arranged lifting threaded rods are fixedly installed with stabilizing brackets.
[0013] Preferably, the stabilizing mechanism includes an anti-slip gear, and the anti-slip gear is rotatably arranged on the upper and lower sides of the front side of the upper and lower stabilizing brackets through bearings, and a pressure-covering wheel is rotatably arranged on the front outer end of the stabilizing bracket through bearings, and the anti-slip gear and the pressure-covering wheel are symmetrically distributed in groups of two.
[0014] Preferably, the anti-slip gear included in the stabilizing mechanism is meshingly connected to the meshing positioning teeth on the inner side of the transmission belt, and the pressure-coating wheel included in the stabilizing mechanism is fitted on the outer wall of the transmission belt, and the anti-slip gears and the pressure-coating wheel on the inner and outer sides are used to stabilize the transmission belt during movement to prevent the transmission belt from jumping off and slipping due to vibration.
[0015] Preferably, the anti-skid mechanism includes a connecting bracket, and the outer end of the connecting bracket is fixedly connected to the front end of the anti-skid arc plate at an equal angle, and the inner end of the connecting bracket set at an equal angle is fixedly installed on the outer end of the positioning bracket, and the anti-skid arc plate presses the transmission belt against the outer side of the hub body, thereby preventing the transmission belt from sliding on the outer wall of the hub body.
[0016] Compared with the prior art, the utility model has the following beneficial effects: the anti-skid air compressor pulley limits the transmission belt to the outside of the hub body through the anti-slip ring sheets and anti-skid arc plates on the front and rear sides, and the concave-convex structure cooperates to increase the friction between the hub body and the transmission belt when the hub body rotates, and suppresses the vibration of the transmission belt through the adjustable anti-skid gear pressing the rotating wheel, avoiding tooth jumping and reducing the wear caused by slipping. The specific contents are as follows:
[0017] 1. The meshing positioning teeth arranged at equal distances on the inner side of the transmission belt correspond to the meshing positioning grooves arranged on the outer side of the hub body, and the meshing positioning teeth arranged at equal distances are engaged with the inside of the meshing positioning grooves, so that the concave-convex structure cooperates to increase the friction between the hub body and the transmission belt when rotating, thereby preventing slipping due to instantaneous starting;
[0018] Furthermore, the inner wall of the anti-skid arc plate fits with the outer wall of the transmission belt to prevent the belt from jumping and slipping due to the tension of the transmission belt during vibration. At the same time, anti-slip rings are installed on the front and rear sides of the hub body to limit the transmission belt to the outside of the hub body to prevent the belt from tilting and misaligning during movement.
[0019] 2. The middle of the transmission belt is engaged between the anti-skid gear and the pressing wheel, so that the meshing positioning teeth on the inner side of the transmission belt are meshed and connected with the anti-skid gear, so that during the movement of the transmission belt, the anti-skid gear and the pressing wheel can limit the position of the transmission belt to prevent the transmission belt from slipping;
[0020] The anti-skid gear and the pressure wheel suppress the vibration of the transmission belt to avoid tooth jumping and slipping. At the same time, the height-adjustable anti-skid gear and the pressure wheel can change the tension of the transmission belt to minimize wear caused by slipping. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the installation structure of the anti-skid gear and the pressure-covering rotating wheel of the utility model;
[0023] Figure 3 This is a schematic diagram of the three-dimensional structure of the hub body of the utility model;
[0024] Figure 4 This is a schematic diagram of the three-dimensional structure of the anti-slip arc plate of the utility model;
[0025] Figure 5 It is a schematic diagram of the meshing structure of the transmission belt and the anti-slip gear of the utility model.
[0026] In the figure: 1. positioning bracket; 2. hub body; 3. anti-slip ring; 4. bearing base; 5. anti-skid arc plate; 6. meshing positioning groove; 7. transmission belt; 8. meshing positioning teeth; 9. lifting sleeve; 10. lifting threaded rod; 11. stabilizing bracket; 12. anti-skid gear; 13. pressing wheel; 14. connecting bracket. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the implementation regulations described are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-Figure 5 , the utility model provides the following technical solutions:
[0029] Embodiment 1: In order to solve the problem that the existing pulleys are prone to slipping during operation, the present embodiment adopts the following technical scheme: an anti-slip air compressor pulley, comprising a positioning bracket 1, and a hub body 2 rotatably arranged at the left and right ends of the positioning bracket 1 through a bearing, and anti-slip ring pieces 3 are fixedly installed on the front and rear sides of the hub bodies 2 at the left and right ends; the diameter of the symmetrically arranged hub body 2 is smaller than the diameter of the anti-slip ring pieces 3 at the front and rear sides, and the symmetrically arranged anti-slip ring pieces 3 are symmetrically distributed about the vertical center axis of the hub body 2, and the outer wall of the symmetrically arranged hub body 2 is provided with meshing positioning grooves 6 at equal angles, and the outer walls of the left and right hub bodies 2 are fitted with transmission belts 7;
[0030] Among them, the outer ends of the positioning brackets 1 are all provided with anti-skid mechanisms, and the anti-skid mechanisms include anti-skid arc plates 5, and the anti-skid arc plates 5 on the left and right sides are sleeved on the outer sides of the symmetrically arranged disc hub body 2; the inner side of the transmission belt 7 is fixedly installed with meshing positioning teeth 8 at equal distances, and the transmission belt 7 is distributed one by one with the meshing positioning teeth 8 arranged at equal distances on the inner side and the meshing positioning grooves 6 on the outer side of the disc hub body 2, and the width of the transmission belt 7 is smaller than the spacing width of the inner sides of the anti-slip ring sheets 3 at the front and rear ends;
[0031] The anti-skid mechanism includes a connecting bracket 14, and the outer end of the connecting bracket 14 is fixedly connected to the front end of the anti-skid arc plate 5 at an equal angle, and the inner end of the connecting bracket 14 set at an equal angle is fixedly installed on the outer end of the positioning bracket 1, and the anti-skid arc plate 5 presses the transmission belt 7 to the outer side of the disk hub body 2, thereby preventing the transmission belt 7 from sliding on the outer wall of the disk hub body 2;
[0032] like Figure 1 , Figure 3-Figure 4As shown, when the transmission belt 7 and the hub body 2 need to be installed, the transmission belt 7 is first sleeved on the outer wall of the hub body 2 at the left and right ends of the positioning bracket 1, so that the meshing positioning grooves 6 opened on the outer sides of the hub body 2 at both ends and the meshing positioning teeth 8 equidistantly arranged on the inner side of the transmission belt 7 are arranged correspondingly, so that the meshing positioning teeth 8 equidistantly arranged are engaged with the inside of the meshing positioning grooves 6, so that the cooperation of the concave-convex structure can enhance the friction between the hub body 2 and the transmission belt 7 when rotating, and prevent slipping due to instantaneous starting;
[0033] Furthermore, the positioning bracket 1 installs the anti-skid arc plate 5 through the connecting bracket 14 equidistantly arranged at the outer end, so that the anti-skid arc plate 5 is sleeved on the outer side of the left and right hub bodies 2, and the inner wall of the anti-skid arc plate 5 and the outer wall of the transmission belt 7 fit each other, so that the meshing positioning teeth 8 and the meshing positioning groove 6 are disengaged when vibration occurs due to the tension problem of the transmission belt 7. At the same time, anti-slip ring plates 3 are installed on the front and rear sides of the hub body 2, and the transmission belt 7 is limited to the outside of the hub body 2 to prevent tilting and dislocation during movement.
[0034] Embodiment 2: In order to solve the problem that the existing pulley is prone to slipping during operation, the present embodiment adopts the following technical scheme: a stabilizing mechanism is provided at both ends of the positioning bracket 1, and the stabilizing mechanism includes a bearing base 4, and the inner end of the bearing base 4 is fixedly installed on the left and right sides of the back of the positioning bracket 1; the stabilizing mechanism includes a lifting sleeve 9, and the inner end of the lifting sleeve 9 is rotatably arranged on the upper and lower sides of the bearing base 4 on the left and right sides through a bearing, and the inner thread of the symmetrically arranged lifting sleeve 9 is connected to the inner end of the lifting thread rod 10, and the outer ends of the symmetrically arranged lifting thread rods 10 are fixedly installed with stabilizing brackets 11;
[0035] The stabilizing mechanism includes an anti-skid gear 12, and the anti-skid gear 12 is rotatably arranged on the upper and lower sides of the front side of the upper and lower stabilizing brackets 11 through bearings, and a pressing wheel 13 is rotatably arranged on the outer end of the front side of the stabilizing bracket 11 through bearings, and the anti-skid gear 12 and the pressing wheel 13 are symmetrically arranged in a group of two; the anti-skid gear 12 included in the stabilizing mechanism is meshed and connected to the meshing positioning teeth 8 on the inner side of the transmission belt 7, and the pressing wheel 13 included in the stabilizing mechanism is fitted to the outer wall of the transmission belt 7, and the anti-skid gear 12 and the pressing wheel 13 on the inner and outer sides are used to stabilize the transmission belt 7 during movement to prevent the transmission belt 7 from jumping off and slipping due to vibration;
[0036] like Figure 1-Figure 2 , Figure 5As shown, the lifting threaded rod 10 is installed on the left and right sides of the back side of the positioning bracket 1 through the bearing base 4, and the lifting threaded rod 10 is rotated to drive the stabilizing bracket 11 at the outer end of the threaded lifting sleeve 9 to drive the anti-skid gear 12 and the pressing wheel 13 to move, and the middle of the transmission belt 7 is engaged between the anti-skid gear 12 and the pressing wheel 13, so that the meshing positioning teeth 8 on the inner side of the transmission belt 7 are meshed and connected with the anti-skid gear 12, so that in the process of the transmission belt 7 moving, it is limited by the anti-skid gear 12 and the pressing wheel 13, reducing the slip of the transmission belt 7 while suppressing the vibration of the transmission belt 7 to avoid tooth jumping and slipping. At the same time, the height-adjustable anti-skid gear 12 and the pressing wheel 13 can change the tension of the transmission belt 7 to minimize the wear caused by slipping.
[0037] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. An anti-skid air compressor pulley, comprising a positioning bracket (1), and a hub body (2) rotatably arranged at the left and right ends of the positioning bracket (1) through bearings, and anti-slip ring sheets (3) are fixedly installed on the front and rear sides of the hub body (2) at the left and right ends; It is characterized in that Also includes: Both left and right ends of the positioning bracket (1) are provided with stabilizing mechanisms, and the stabilizing mechanisms include a bearing base (4), and the inner ends of the bearing base (4) are fixedly mounted on the left and right sides of the back of the positioning bracket (1); The outer ends of the positioning brackets (1) are each provided with an anti-skid mechanism, and the anti-skid mechanism includes an anti-skid arc plate (5), and the anti-skid arc plates (5) on the left and right sides are sleeved on the outer sides of the symmetrically arranged hub body (2).
2. The anti-slip air compressor pulley according to claim 1, characterized in that: The diameter of the symmetrically arranged hub body (2) is smaller than the diameter of the anti-slip ring pieces (3) on the front and rear sides, and the symmetrically arranged anti-slip ring pieces (3) are symmetrically distributed about the vertical center axis of the hub body (2), and the outer wall of the symmetrically arranged hub body (2) is provided with meshing positioning grooves (6) at equal angles, and the outer walls of the left and right hub bodies (2) are both fitted with transmission belts (7).
3. The anti-slip air compressor pulley according to claim 2, characterized in that: The inner side of the transmission belt (7) is fixedly provided with meshing positioning teeth (8) at equal distances, and the transmission belt (7) is distributed in a one-to-one correspondence between the meshing positioning teeth (8) arranged at equal distances on the inner side and the meshing positioning grooves (6) on the outer side of the hub body (2), and the width of the transmission belt (7) is smaller than the spacing width of the inner sides of the anti-slip ring sheets (3) at the front and rear ends.
4. The anti-slip air compressor pulley according to claim 1, characterized in that: The stabilizing mechanism comprises a lifting sleeve (9), and the inner end of the lifting sleeve (9) is rotatably arranged on the upper and lower sides of the left and right bearing bases (4) through bearings, and the inner thread of the symmetrically arranged lifting sleeve (9) is connected to the inner end of the lifting thread rod (10), and the outer ends of the symmetrically arranged lifting thread rods (10) are fixedly installed with stabilizing brackets (11).
5. The anti-slip air compressor pulley according to claim 4, characterized in that: The stabilizing mechanism comprises an anti-skid gear (12), and the anti-skid gear (12) is rotatably arranged on the upper and lower sides of the front side of the upper and lower stabilizing brackets (11) via bearings, and a pressing wheel (13) is rotatably arranged on the outer end of the front side of the stabilizing bracket (11) via bearings, and the anti-skid gear (12) and the pressing wheel (13) are symmetrically arranged in a group of two.
6. The anti-slip air compressor pulley according to claim 5, characterized in that: The anti-skid gear (12) included in the stabilizing mechanism is meshedly connected to the meshing positioning teeth (8) on the inner side of the transmission belt (7), and the pressing wheel (13) included in the stabilizing mechanism is arranged in close contact with the outer wall of the transmission belt (7), and the anti-skid gear (12) and the pressing wheel (13) on both sides of the inner and outer sides are used to stabilize the transmission belt (7) during movement, thereby preventing the transmission belt (7) from jumping off and slipping due to vibration.
7. The anti-slip air compressor pulley according to claim 1, characterized in that: The anti-skid mechanism comprises a connecting bracket (14), wherein the outer end of the connecting bracket (14) is fixedly connected to the front end of the anti-skid arc plate (5) at an equal angle, and the inner end of the connecting bracket (14) arranged at an equal angle is fixedly installed on the outer end of the positioning bracket (1), and the anti-skid arc plate (5) presses the transmission belt (7) against the outer side of the disk hub body (2), thereby preventing the transmission belt (7) from sliding on the outer wall of the disk hub body (2).
Citation Information
Patent Citations
Belt pulley with anti-skid structure
CN214063719U