Quality detection instrument for metal products
By introducing protective covers and positioning adjustment mechanisms into the hardness detector, the problems of damage and sputtering of metal products during the detection process are solved, and the safety of the use of the detector and the stability of the detection process are improved.
Patent Information
- Application Number
- CN202420970939.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-05-08
AI Technical Summary
When using a hardness detector to detect metal products, there is a lack of protection against metal products, resulting in sputtering that may occur during damage, which poses a safety hazard and reduces the safety of the detector.
A quality detection instrument for metal products is designed, including a hardness detector, a lifting table and a protective cover. The protective cover is set on the surface of the lifting table and is horizontally aligned with the detection end of the hardness detector. The positioning mechanism and adjustment mechanism are used to achieve rapid docking and adjustment of the protective cover and the lifting table to ensure that the metal products are effectively protected during the inspection process.
Through the design of the protective cover, the problem of metal products being damaged and sputtered during the inspection process is avoided, the safety of the hardness detector is improved, and the stability and accuracy of the inspection process are ensured.
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Figure CN222882435U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of metal product detection, and in particular relates to a quality detection instrument for metal products. Background Art
[0002] The hardness quality testing instruments for metal products are usually tested using a hardness tester or Rockwell hardness tester. These instruments can be used to measure the hardness of metal products to ensure that they meet specific standards or specifications. Hardness testing is one of the important methods for evaluating the strength and wear resistance of metal materials, so it is widely used in manufacturing and quality control processes. Common hardness testing methods include Rockwell hardness test, Brinell hardness test, Vickers hardness test, etc.
[0003] The hardness quality testing instrument of metal products can be used for quality control in the manufacturing process. By testing the hardness of metal products, it can be ensured that their hardness values meet specific standards or specifications, thereby ensuring the quality of the product. Hardness is one of the important indicators for evaluating the strength and wear resistance of metal materials. By using hardness testing instruments, the hardness value of metal products can be accurately measured to evaluate their quality and performance. Hardness testing instruments can help engineers and designers choose suitable metal materials. By testing the hardness of different materials, their hardness characteristics can be understood, so as to select the most suitable material for a specific application. During the processing and treatment of metal products, hardness testing instruments can be used to detect the treatment effect. For example, for heat-treated metal products, hardness testing can be used to evaluate the treatment effect and the strength change of the material. Metal product manufacturers can use hardness testing instruments to provide after-sales service and quality assurance. By conducting hardness tests on manufactured metal products, product quality can be ensured and satisfactory after-sales service can be provided to customers. The problem with the above technology is that when using a hardness tester to test the hardness of metal products, the metal products need to be docked with the detection end of the hardness tester through a lifting platform for detection. However, there are no components between the lifting platform and the detection end of the hardness tester to protect the metal products, which causes the metal products to splash around when damaged, thus posing certain safety hazards and reducing the safety of using the hardness tester. Utility Model Content
[0004] In view of the problems existing in the prior art, the utility model provides a quality inspection instrument for metal products which can overcome the above problems or at least partially solve the above problems.
[0005] The utility model is implemented as follows: a quality inspection instrument for metal products comprises a hardness tester, a lifting platform and a protective cover, wherein the lifting platform is located in the inner cavity of the hardness tester and is fixedly installed with the hardness tester, the protective cover is sleeved on the surface of the lifting platform, and the top of the protective cover is horizontally aligned with the inspection end of the hardness tester; the left and right sides of the front side of the protective cover are provided with positioning mechanisms used in conjunction with the protective cover; the front side of the hardness tester is provided with an adjustment mechanism used in conjunction with the protective cover.
[0006] In order to improve the convenience of assembly of the protective cover and the adjusting mechanism, preferably, the positioning mechanism includes a fixed block, a positioning rod, a disc, a tension spring and a transmission rod, the fixed block is located at the front side of the protective cover and fixedly connected to the front side of the protective cover, the positioning rod is located in the inner cavity of the fixed block, the disc is located at the right side of the positioning rod and fixedly connected to the surface of the positioning rod, the left side of the tension spring is fixedly connected to the inner wall of the fixed block, the right side of the tension spring is fixedly connected to the left side of the disc, the transmission rod is located at the front side of the disc and fixedly connected to the front side of the disc, the front side of the transmission rod passes through the fixed block and extends to the front side of the fixed block. By setting the positioning mechanism, the positioning rod can achieve the effect of quickly combining the protective cover and the adjusting mechanism through the mutual cooperation of the fixed block and the slider, thereby avoiding the situation where the protective cover cannot be fixed after docking with the adjusting mechanism.
[0007] In order to improve the mobility of the protective cover, preferably, the adjusting mechanism includes a rotating motor, a screw and a slider. The rotating motor is located on the front side of the inner cavity of the hardness tester, and the bottom of the screw is fixedly installed at the output end of the top of the rotating motor. The surface of the screw is connected to the inner cavity of the slider by a thread, and the rear side of the slider is fitted with the front side of the protective cover. The left and right sides of the slider are horizontally aligned with the opposite ends of the two fixed blocks respectively. By setting the adjusting mechanism, the rotating motor can achieve the effect of quickly moving the protective cover through the positioning mechanism through the mutual cooperation of the screw and the slider, so that the position of the protective cover can be quickly adjusted according to the user's requirements.
[0008] In order to improve the rotation stability of the screw rod, preferably, the top of the screw rod is movably connected to a circular arc plate through a rotating shaft, the bottom of the left side of the circular arc plate is fixedly connected to a cylindrical rod, and the bottom of the cylindrical rod is fixedly connected to the top of the hardness tester. By arranging the circular arc plate and the cylindrical rod, the cylindrical rod can assist the screw rod in stable rotation through the circular arc plate, thereby avoiding shaking of the screw rod during rotation.
[0009] In order to improve the moving stability of the positioning rod, preferably, the top and bottom of the disc are fixedly connected with a moving block, the inner cavity of the moving block is movably connected to the limiting rod, and the left and right sides of the limiting rod are fixedly connected to the inner wall of the fixed block. By setting the moving block and the limiting rod, the limiting rod can limit the disc and the positioning rod through the moving block, thereby avoiding the disc and the positioning rod from being offset during the movement.
[0010] In order to improve the docking effect of the positioning rod, preferably, positioning grooves are provided on the left and right sides of the slider, and the side of the positioning rod close to the inner cavity of the positioning groove passes through the fixed block and extends to the inner cavity of the positioning groove. By setting the positioning groove, the positioning groove can facilitate the positioning rod to quickly dock with the slider through the fixed block.
[0011] In order to improve the installation convenience of the rotating motor, preferably, a support frame is fixedly connected to the right side of the rotating motor, and the bottom of the support frame is fixedly installed with the top of the hardness tester. By setting the support frame, the support frame can facilitate the user to quickly install the rotating motor, and after the installation is completed, it can also achieve the effect of stably supporting the rotating motor.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] The utility model is provided with a hardness tester, a lifting platform, a protective cover, a positioning mechanism and an adjusting mechanism, and the transmission rod is pulled so that the transmission rod drives the disc to move and stretches the tension spring. After the positioning rod moves to a suitable position, the protective cover is docked with the lifting platform. During the docking process, the fixing blocks on both sides need to be fitted with the left and right sides of the slider. After the docking is completed, the transmission rod is released, and the tension of the tension spring is contracted, which will quickly drive the positioning rod to be inserted into the inner cavity of the positioning groove through the disc. After the positioning rod is inserted into the inner cavity of the positioning groove, the quick installation of the protective cover and the adjusting mechanism can be completed. After the installation is completed, the rotating motor is started, and the rotating motor will quickly drive the screw rod to rotate. During the rotation process, the screw rod can achieve the quick adjustment of the position of the protective cover through the mutual cooperation of the slider and the positioning mechanism. After the protective cover is adjusted to the position, the rotating motor is turned off, and the position of the protective cover can be locked and positioned through the threaded connection between the screw rod and the slider, thereby completing the effect of protecting the detection end of the hardness tester, and avoiding the situation of splashing when the metal product is damaged during the detection process. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of a three-dimensional structure provided by an embodiment of the utility model;
[0015] Figure 2 It is a multi-directional display diagram provided by the embodiment of the utility model;
[0016] Figure 3 It is a schematic diagram of adjusting the protective cover provided by the embodiment of the utility model;
[0017] Figure 4 It is a cross-sectional view of a positioning mechanism and a slider provided in an embodiment of the utility model.
[0018] In the figure: 1. hardness tester; 2. lifting platform; 3. protective cover; 4. positioning mechanism; 5. adjustment mechanism; 401. fixed block; 402. positioning rod; 403. disk; 404. tension spring; 405. transmission rod; 501. rotating motor; 502. screw rod; 503. slider; 6. arc plate; 7. cylindrical rod; 8. moving block; 9. limit rod; 10. positioning groove; 11. support frame. DETAILED DESCRIPTION
[0019] In order to further understand the content, features and effects of the present invention, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.
[0020] The structure of the utility model is described in detail below in conjunction with the accompanying drawings.
[0021] like Figures 1 to 4As shown, a quality inspection instrument for metal products provided by an embodiment of the utility model comprises a hardness tester 1, a lifting platform 2 and a protective cover 3. The lifting platform 2 is located in the inner cavity of the hardness tester 1 and is fixedly installed with the hardness tester 1. The protective cover 3 is sleeved on the surface of the lifting platform 2, and the top of the protective cover 3 is horizontally aligned with the detection end of the hardness tester 1; the left and right sides of the front side of the protective cover 3 are provided with positioning mechanisms 4 used in conjunction with the protective cover 3; the front side of the hardness tester 1 is provided with an adjustment mechanism 5 used in conjunction with the protective cover 3, the positioning mechanism 4 comprises a fixed block 401, a positioning rod 402, a disc 403, a tension spring 404 and a transmission rod 405, the fixed block 401 is located at the front side of the protective cover 3 and is fixedly connected to the front side of the protective cover 3, the positioning rod 4 02 is located in the inner cavity of the fixed block 401, the disk 403 is located on the right side of the positioning rod 402 and is fixedly connected to the surface of the positioning rod 402, the left side of the tension spring 404 is fixedly connected to the inner wall of the fixed block 401, the right side of the tension spring 404 is fixedly connected to the left side of the disk 403, the transmission rod 405 is located on the front side of the disk 403 and is fixedly connected to the front side of the disk 403, the front side of the transmission rod 405 passes through the fixed block 401 and extends to the front side of the fixed block 401. By setting the positioning mechanism 4, the positioning rod 402 can achieve the effect of quickly combining the protective cover 3 with the adjustment mechanism 5 through the mutual cooperation between the fixed block 401 and the slider 503, thereby avoiding the situation that the protective cover 3 cannot be fixed after docking with the adjustment mechanism 5. The adjustment mechanism 5 includes a rotating motor 501, a screw rod 502 and a slider 503. The rotating motor 501 is located at the front side of the inner cavity of the hardness tester 1. The bottom of the screw rod 502 is fixedly installed at the output end of the top of the rotating motor 501. The surface of the screw rod 502 is connected to the inner cavity of the slider 503 by a thread. The rear side of the slider 503 is fitted with the front side of the protective cover 3. The left and right sides of the slider 503 are horizontally aligned with the opposite ends of the two fixed blocks 401 respectively. By setting the adjustment mechanism 5, the rotating motor 501 can achieve the effect of quickly moving the protective cover 3 through the positioning mechanism 4 through the mutual cooperation of the screw rod 502 and the slider 503, so that the position of the protective cover 3 can be quickly adjusted according to the user's usage requirements. The top of the screw rod 502 is movably connected to an arc plate 6 through a rotating shaft, and the bottom of the left side of the arc plate 6 is fixedly connected to a cylindrical rod 7, and the bottom of the cylindrical rod 7 is fixedly connected to the top of the hardness tester 1. By setting the arc plate 6 and the cylindrical rod 7, the cylindrical rod 7 can assist the screw rod 502 to rotate stably through the arc plate 6, thereby avoiding the screw rod 502 from shaking during the rotation process. The top and bottom of the disk 403 are fixedly connected to a moving block 8, and the inner cavity of the moving block 8 is movably connected to a limiting rod 9. The left and right sides of the limiting rod 9 are fixedly connected to the inner wall of the fixed block 401. By setting the moving block 8 and the limiting rod 9, the limiting rod 9 can limit the disk 403 and the positioning rod 402 through the moving block 8.In order to avoid the disc 403 and the positioning rod 402 from being offset during the movement, the left and right sides of the slider 503 are provided with positioning grooves 10. The side of the positioning rod 402 close to the inner cavity of the positioning groove 10 passes through the fixing block 401 and extends to the inner cavity of the positioning groove 10. By setting the positioning groove 10, the positioning groove 10 can facilitate the positioning rod 402 to quickly dock with the slider 503 through the fixing block 401. The right side of the rotating motor 501 is fixedly connected with a support frame 11. The bottom of the support frame 11 is fixedly installed with the top of the hardness tester 1. By setting the support frame 11, the support frame 11 can facilitate the user to quickly install the rotating motor 501, and after the installation is completed, it can also achieve the effect of stably supporting the rotating motor 501.
[0022] The working principle of this utility model:
[0023] When in use, pull the transmission rod 405, so that the transmission rod 405 drives the disc 403 to move and stretch the tension spring 404. After the positioning rod 402 moves to a suitable position, the protective cover 3 is docked with the lifting platform 2. During the docking process, the fixed blocks 401 on both sides need to fit the left and right sides of the slider 503. After the docking is completed, release the transmission rod 405, and the tension of the tension spring 404 will shrink, which will quickly drive the positioning rod 402 to insert into the inner cavity of the positioning groove 10 through the disc 403. After the positioning rod 402 is inserted into the inner cavity of the positioning groove 10, the protective cover 3 and the adjustment mechanism 5 can be quickly connected. Installation. After the installation is completed, start the rotating motor 501, and the rotating motor 501 will quickly drive the screw rod 502 to rotate. During the rotation process, the screw rod 502 will quickly adjust the position of the protective cover 3 through the cooperation of the slider 503 and the positioning mechanism 4. After the protective cover 3 is adjusted to the position, turn off the rotating motor 501, and the position of the protective cover 3 can be locked and positioned through the threaded connection between the screw rod 502 and the slider 503, thereby completing the protection effect of the detection end of the hardness tester 1, avoiding spattering when the metal product is damaged during the detection process.
[0024] The specific models and specifications of the hardness tester 1, lifting platform 2 and rotating motor 501 proposed in this application need to be selected and determined according to the actual specifications of the device. The specific selection calculation method, line connection method and control method all adopt the existing technology in this field, so they will not be described in detail.
[0025] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0026] The above description is only a preferred embodiment of the utility model, and does not constitute any form of limitation to the utility model. Although the utility model has been disclosed as a preferred embodiment as above, it is not used to limit the utility model. Any technician familiar with this patent will not depart from the scope of the technical solution of the utility model.
Claims
1. A quality inspection instrument for metal products, comprising a hardness tester (1), a lifting platform (2) and a protective cover (3), characterized in that: The lifting platform (2) is located in the inner cavity of the hardness tester (1) and is fixedly installed with the hardness tester (1); the protective cover (3) is sleeved on the surface of the lifting platform (2); and the top of the protective cover (3) is horizontally aligned with the detection end of the hardness tester (1); Positioning mechanisms (4) used in conjunction with the protective cover (3) are provided on both left and right sides of the front side of the protective cover (3); The front side of the hardness tester (1) is provided with an adjustment mechanism (5) used in conjunction with the protective cover (3).
2. The quality inspection instrument for metal products according to claim 1, characterized in that: The positioning mechanism (4) comprises a fixed block (401), a positioning rod (402), a disc (403), a tension spring (404) and a transmission rod (405); the fixed block (401) is located at the front side of the protective cover (3) and is fixedly connected to the front side of the protective cover (3); the positioning rod (402) is located in the inner cavity of the fixed block (401); the disc (403) is located on the right side of the positioning rod (402) and is fixedly connected to the surface of the positioning rod (402); the left side of the tension spring (404) is fixedly connected to the inner wall of the fixed block (401); the right side of the tension spring (404) is fixedly connected to the left side of the disc (403); the transmission rod (405) is located at the front side of the disc (403) and is fixedly connected to the front side of the disc (403); the front side of the transmission rod (405) passes through the fixed block (401) and extends to the front side of the fixed block (401).
3. A metal product quality inspection instrument as claimed in claim 2, characterized in that: The adjustment mechanism (5) comprises a rotating motor (501), a screw rod (502) and a slider (503); the rotating motor (501) is located at the front side of the inner cavity of the hardness tester (1); the bottom of the screw rod (502) is fixedly installed at the output end of the top of the rotating motor (501); the surface of the screw rod (502) is connected to the inner cavity of the slider (503) by threads; the rear side of the slider (503) is in contact with the front side of the protective cover (3); and the left and right sides of the slider (503) are horizontally aligned with the opposite ends of the two fixed blocks (401).
4. A metal product quality inspection instrument as claimed in claim 3, characterized in that: The top of the screw rod (502) is movably connected to a circular arc plate (6) via a rotating shaft, the bottom of the left side of the circular arc plate (6) is fixedly connected to a cylindrical rod (7), and the bottom of the cylindrical rod (7) is fixedly connected to the top of the hardness tester (1).
5. The metal product quality inspection instrument according to claim 2, characterized in that: The top and bottom of the disc (403) are fixedly connected to a moving block (8), the inner cavity of the moving block (8) is movably connected to a limiting rod (9), and the left and right sides of the limiting rod (9) are fixedly connected to the inner wall of the fixed block (401).
6. The metal product quality inspection instrument according to claim 3, characterized in that: The left and right sides of the sliding block (503) are both provided with positioning grooves (10), and the positioning rod (402) passes through the fixing block (401) on the side close to the inner cavity of the positioning groove (10) and extends to the inner cavity of the positioning groove (10).