Steel rail monitoring sensor fixing device
By using threaded rotary joint design of the tightening rod and the cross frame and spring buffering in the rail monitoring sensor fixing device, the problem of sensor loosening due to vibration is solved, and the continuity and reliability of data acquisition are improved.
Patent Information
- Application Number
- CN202421347875.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-06-13
AI Technical Summary
When the existing rail monitoring sensor fixing device passes the rail, the sensor fixing device loosens or even falls off due to the subtle bending of the rail, which affects the continuity and reliability of data acquisition.
The threaded connection design between the tightening rod and the cross frame is adopted, combined with the cushioning effect of the spring, to ensure that the sensor and the rail are in constant and close contact, reducing the sensor loosening problem caused by vibration.
It significantly reduces sensor looseness problems, improves the continuity and reliability of data acquisition, ensures accurate contact between the sensor and the rail, and improves the accuracy and consistency of monitoring data.
Smart Images

Figure CN222882680U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rail monitoring, in particular to a rail monitoring sensor fixing device. Background Art
[0002] Compared with other modes of transportation, rail transit has the advantages of large transport volume, wide coverage, and high speed. Especially in coastal port transportation, rail transportation is becoming more and more popular. With the popularization of rail transit, rail defects such as rail top wear, side wear, rail fat edge, fish scale pattern and other defects are gradually increasing. In order to detect rail defects in time, it is necessary to focus on monitoring important parts of the rail.
[0003] At present, after the installation of conventional monitoring sensors, the rails will produce slight bends when trains pass over them, which may cause the sensor fixtures to loosen or even fall off over time.
[0004] Therefore, a rail monitoring sensor fixing device is needed to solve the above technical problems. Utility Model Content
[0005] The purpose of the utility model is to provide a rail monitoring sensor fixing device. The utility model adopts a threaded connection design between the tightening rod and the cross frame, and cooperates with the buffering effect of the spring to ensure that the sensor and the rail maintain continuous and close contact, significantly reducing the problem of sensor loosening caused by vibration, and improving the continuity and reliability of data collection.
[0006] The technical solution adopted by the utility model to solve the above technical problems is: a rail monitoring sensor fixing device, which is used to make the sensor and the rail fit closely together, and the fixing device includes a tightening rod, a fixing bracket and a sensor, the tightening rod is connected to the fixing bracket, and the sensor is arranged at the bottom of the rail;
[0007] The fixed bracket includes a vertical bracket, a horizontal bracket and a positioning card seat. The horizontal bracket is fixedly connected to the upper end of the vertical bracket. The tightening rod and the horizontal bracket are screwed together by threads. One end of the tightening rod passes through the horizontal bracket and is hinged to a stabilizing plate. The stabilizing plate is used to press the rail against the sensor.
[0008] Furthermore, a U-shaped groove is provided on the positioning base, and the sensor is installed inside the U-shaped groove.
[0009] Furthermore, the tightening rod outer sleeve is provided with a spring, and the spring is connected between the tightening rod and the cross frame.
[0010] Furthermore, the tightening rod is a cross-shaped structure.
[0011] The advantages of the utility model are: the utility model provides a rail monitoring sensor fixing device, which has the following technical effects:
[0012] 1. The utility model adopts a threaded connection design between the tightening rod and the cross frame, and cooperates with the buffering effect of the spring to ensure that the sensor maintains continuous and close contact with the rail, significantly reducing the problem of sensor loosening caused by vibration and improving the continuity and reliability of data collection.
[0013] 2. The U-shaped groove design on the positioning card holder of the utility model enables the sensor to be accurately embedded and closely attached to the bottom of the rail. This layout not only simplifies the installation process, but also ensures the precise alignment of the sensor and the monitoring surface, thereby improving the accuracy and consistency of the monitoring data. This precise fit is particularly important for the detection of subtle rail defects.
[0014] 3. The connecting rod and the stabilizing plate in the utility model are hingedly connected, which can ensure that the stabilizing plate can be firmly fixed on the top plane of the equipment rail. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] in:
[0018] 1. Tightening rod; 2. Spring; 3. Stabilizing plate;
[0019] 4. Rail; 5. Sensor; 6. Vertical support;
[0020] 7. Horizontal frame; 8. Positioning card holder; 801. U-shaped groove. DETAILED DESCRIPTION
[0021] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. The terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0023] Embodiment 1:
[0024] Figure 1 It is a schematic diagram of the structure of the utility model, such as Figure 1 A rail monitoring sensor fixing device is shown, which is used to make the sensor 5 and the rail 4 fit tightly together. The fixing device includes a tightening rod 1, a fixing bracket and a sensor 5. The tightening rod 1 is connected to the fixing bracket, and the sensor 5 is arranged at the bottom of the rail 4. The fixing bracket in the utility model includes a vertical bracket 6, a horizontal frame 7 and a positioning card seat 8, which constitute a supporting frame of the entire device. The vertical bracket 6 provides stability in the vertical direction, and the horizontal frame 7 is fixed to the upper end of the vertical bracket 6. The positioning card seat 8 serves as a connecting platform for the tightening rod 1 to support the entire adjustment structure, which can ensure the correct positioning of the sensor 5 at the bottom of the rail 4 to prevent deviation. The cross frame 7 in the utility model is fixedly connected to the upper end of the vertical bracket 6, the tightening rod 1 and the cross frame 7 are screwed together by threads, one end of the tightening rod 1 passes through the cross frame 7 and is hinged with the stabilizing plate 3, and the stabilizing plate 3 is used to press the rail 4 against the sensor 5. Specifically, the stabilizing plate 3 acts directly on the rail 4, and can be flexibly adjusted with the up and down movement of the tightening rod 1 through the hinged connection with the tightening rod 1, ensuring that the rail 4 can be firmly pressed against the sensor 5 at any time. This design effectively transmits pressure, ensures that there is no gap between the sensor 5 and the rail 4, and maintains a good contact state even when the rail 4 vibrates or deforms.
[0025] The utility model has a U-shaped groove 801 on the positioning base 8, and the sensor 5 is installed inside the U-shaped groove 801. The U-shaped groove 801 on the positioning base 8 of the utility model is designed to accurately accommodate the sensor 5, ensuring that the sensor 5 can be firmly installed at a predetermined position at the bottom of the rail 4, avoiding inaccurate monitoring data caused by installation deviation. The shape of the U-shaped groove 801 adapts to the contour of the sensor 5, so that the sensor 5 is in close contact with the surface of the rail 4, thereby improving the sensitivity and accuracy of monitoring.
[0026] The tightening rod 1 in the utility model is a cross-shaped structure, and the tightening rod 1 is a key adjustment element in the entire fixing device. It is connected to the cross frame 7 by a threaded connection, allowing the operator to adjust the upper and lower positions of the tightening rod 1 by rotation, thereby controlling the pressure of the stabilizing plate 3 on the rail 4. The cross-shaped structural design allows the operator to apply force easily, improving the convenience and flexibility of use. The spring 2 of the outer sleeve further increases the adaptability of the device, and can automatically adjust when the force on the rail 4 changes, maintaining the close contact between the sensor 5 and the rail 4, while reducing component damage caused by over-tightening; the utility model is provided with a spring 2 on the outer sleeve of the tightening rod 1, which can ensure that the tightening rod 1 is always in a tightened state, thereby ensuring the stability of the sensor 5, maintaining sufficient clamping force to ensure accurate monitoring of the sensor 5, and avoiding excessive static preload force from causing damage to the rail 4 or the sensor 5 itself.
[0027] The installation method of the utility model is as follows: during installation, the sensor 5 is first placed at an appropriate position at the bottom of the rail 4, and then the sensor 5 is fixed below the rail 4 by the bayonet U-shaped groove, and the tightening rod 1 is tightened so that the stabilizing plate 3 is firmly above the rail 4 and the sensor 5 is firmly fixed between the bayonet and the rail 4, and finally the tightening rod 1 is connected to the cross frame 7 by the spring 2, and the spring 2 is kept in a stretched state. The utility model has a U-shaped groove 801 in the positioning holder 8, and the sensor 5 can be fixed in the U-shaped groove 801 by tightening the rod 1 and the stabilizing plate 3, so that the sensor 5 and the rail 4 fit closely to each other.
[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some or all of the technical features therein can be replaced by equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A rail monitoring sensor fixing device, used to make a sensor (5) and a rail (4) closely fit each other, the fixing device comprising a tightening rod (1), a fixing bracket and a sensor (5), the tightening rod (1) being connected to the fixing bracket, and the sensor (5) being arranged at the bottom of the rail (4); Features: The fixed bracket comprises a vertical bracket (6), a horizontal bracket (7) and a positioning card seat (8); the horizontal bracket (7) is fixedly connected to the upper end of the vertical bracket (6); the tightening rod (1) and the horizontal bracket (7) are screwed together by threads; one end of the tightening rod (1) passes through the horizontal bracket (7) and is hinged to a stabilizing plate (3); the stabilizing plate (3) is used to press the rail (4) onto the sensor (5).
2. A rail monitoring sensor fixing device according to claim 1, characterized in that: The positioning card seat (8) is provided with a U-shaped groove (801), and the sensor (5) is installed inside the U-shaped groove (801).
3. A rail monitoring sensor fixing device according to claim 1, characterized in that: The tightening rod (1) is provided with a spring (2) on its outer sleeve, and the spring (2) is connected between the tightening rod (1) and the cross frame (7).
4. A rail monitoring sensor fixing device according to claim 1, characterized in that: The tightening rod (1) is a cross-shaped structure.