Needle film quick disassembly and assembly mechanism, electronic paper detection equipment and production line

By designing the needle film quick disassembly and assembly mechanism, the combination of guide groove blocks, needle film fixing plates and bead screws is used to solve the problem of inconvenient replacement of needle films in the prior art, and a faster and safer replacement process is achieved.

CN222882937UActive Publication Date: 2025-05-16YIWU QINGYUE PHOTOELECTRIC TECH CO LTD +1
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422006611.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-05-16
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

When changing the existing electronic paper detection equipment, due to inconvenient installation of the needle membrane assembly, the replacement time is long and there are safety risks.

Method used

A rapid disassembly and assembly mechanism of needle film is designed, including guide groove blocks, needle film fixing plates and bead screws. Through the combination and cooperation of these components, rapid fixing and disassembly of needle film is achieved.

Benefits of technology

The mechanism can complete the replacement of the needle film within 20 minutes, significantly reducing the replacement time, improving work efficiency, and reducing safety hazards during operation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222882937U_ABST
    Figure CN222882937U_ABST
Patent Text Reader

Abstract

The utility model discloses a needle membrane quick dismounting and mounting mechanism and an electronic paper detection line, the needle membrane quick dismounting and mounting mechanism comprises a first assembly and a second assembly, the first assembly and the second assembly respectively comprise a guide groove block, a needle membrane fixing plate and a ball screw, and two sides of the guide groove block are provided with slots; the needle film fixing plate is arranged in the slot along a first direction, and positioning grooves are formed in two sides of the needle film fixing plate; the bead screws are arranged on the two sides of the guide groove block, correspond to the positioning grooves in a matched mode and are used for fixing the in-place needle film fixing plate; wherein an upper needle film is arranged on the needle film fixing plate of the first assembly, a lower needle film is arranged on the needle film fixing plate of the second assembly, and the upper needle film and the lower needle film can be close to each other or away from each other in the second direction. According to the quick needle film dismounting and mounting mechanism, the required needle film can be quickly fixed or taken out, so that the remodeling time is shortened, the efficiency is improved, meanwhile, potential safety hazards caused by long-time lying in equipment for operation of an operator are reduced, the overall structure is simplified, and operation is convenient and fast.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of electronic paper detection devices, in particular to a needle film quick disassembly and assembly mechanism, electronic paper detection equipment and a production line. Background Art

[0002] In the current e-paper industry, due to the characteristics of e-paper display screens, all products need to enter the module product program, that is, the debugged program is entered into the product's IC chip in some way, so that the product can realize the screen we need to display.

[0003] After the program is burned, the product still needs to be tested and confirmed by lighting up each screen. Currently, most people manually insert the product into the PCBA adapter board or the Connect of the mainboard to power on and light up the product. However, different product models use different needle membranes, so products that operate different signals need to replace different models of needle membranes.

[0004] Due to the limited space of existing equipment and the fact that the needle-membrane assembly cannot be pulled out directly after installation, workers need to lie down inside the equipment to perform disassembly operations when changing models. It is extremely inconvenient to replace needles and membranes of different models. Not only does it take a long time to change the needle, but there are also certain safety hazards. Utility Model Content

[0005] The purpose of the utility model is to provide a needle membrane quick disassembly and assembly mechanism, electronic paper detection equipment and production line. By improving the needle membrane installation structure, the needle membrane can be quickly fixed or disassembled, thereby effectively reducing equipment changeover time and reducing safety hazards.

[0006] The purpose of the utility model is achieved by the following technical solutions:

[0007] A needle membrane quick disassembly and assembly mechanism comprises a first component and a second component, wherein the first component and the second component both comprise:

[0008] A guide slot block, wherein slots are arranged on both sides of the guide slot block;

[0009] A needle membrane fixing plate is arranged in the slot along a first direction, and positioning grooves are arranged on both sides of the needle membrane fixing plate;

[0010] Ball screws are arranged on both sides of the guide slot block and match and correspond to the positioning slots, and the ball screws are used to fix the needle membrane fixing plate in place;

[0011] Among them, an upper needle membrane is arranged on the needle membrane fixing plate of the first component, and a lower needle membrane is arranged on the needle membrane fixing plate of the second component, and the upper needle membrane and the lower needle membrane can approach or move away from each other along the second direction.

[0012] In some embodiments, the needle membrane quick disassembly and assembly mechanism further includes a slide rail arranged along the second direction, the first component and the second component are both arranged on the slide rail, and at least one of them can move along the slide rail.

[0013] In some embodiments, the first component remains fixed and the second component is connected to a linear drive; or

[0014] The second component remains fixed, and the first component is connected to a linear drive; or,

[0015] The first component and the second component are both connected with a linear drive.

[0016] In some embodiments, the needle membrane quick disassembly and assembly mechanism further includes a distance sensor, and the distance sensor is used to detect the movement stroke of the first component and / or the second component.

[0017] In some embodiments, the first component and / or the second component is grounded; or, the first component and / or the second component is connected to an anti-static system.

[0018] In some embodiments, the cross-section of the slot is one of U-shaped, T-shaped, dovetail-shaped, and circular-segment-shaped.

[0019] In some embodiments, the number of ball screws on each side of the guide slot block is 2 to 4.

[0020] In some embodiments, the needle membrane fixing plate is provided with at least two positioning holes, and the positioning holes are used to position the upper needle membrane or the lower needle membrane.

[0021] In some embodiments, chamfers are provided on both sides of the insertion end of the needle membrane fixing plate.

[0022] An electronic paper detection device comprises the needle film quick disassembly and assembly mechanism described in any one of the above items.

[0023] An electronic paper production line comprises the electronic paper detection device mentioned above.

[0024] Compared with the prior art, the beneficial effects of the present invention include at least:

[0025] 1. The required needle membrane can be quickly fixed or removed, thereby reducing the changeover time and improving efficiency, while also reducing the potential safety hazards of operators lying inside the equipment for a long time.

[0026] 2. The overall structure is simplified and the operation is convenient.

[0027] 3. The guide groove block enables the needle film to be pulled in / out along the first direction without deviation, ensuring the accuracy of the position so that it can be reliably matched with the electronic paper product to be tested.

[0028] 4. The ball screw can be used to position and fix the needle membrane fixing plate after it is in place to ensure the stability of the installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a structural schematic diagram of the needle membrane quick disassembly and assembly mechanism of the utility model.

[0030] Figure 2 It is a schematic diagram of the cooperation between the first component and the second component of the utility model.

[0031] Figure 3 The utility model is a schematic diagram of the connection structure of the guide groove block and the ball screw.

[0032] Figure 4 It is a schematic diagram of the matching structure of the needle membrane fixing plate and the ball screw of the utility model.

[0033] In the figure: 1. Guide groove block; 11. Slot; 2. Needle membrane fixing plate; 21. Positioning groove; 22. Positioning hole; 3. Ball screw; 4. Upper needle membrane; 5. Lower needle membrane; 6. Slide rail; 7. Linear drive; 8. Distance sensor. DETAILED DESCRIPTION

[0034] Example embodiments will now be described more fully with reference to the accompanying drawings. However, example embodiments can be implemented in a variety of forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided to make the present invention more comprehensive and complete and to fully convey the concepts of example embodiments to those skilled in the art. The same reference numerals in the figures represent the same or similar structures, and thus their repeated description will be omitted.

[0035] The words expressing positions and directions described in the present utility model are all explained by taking the drawings as examples, but they can be changed as needed, and all the changes are included in the protection scope of the present utility model.

[0036] The traditional method of fixing the needle membrane is to fix the required needle membrane on the support plate by a gland, and then tighten the gland by screws to complete the installation of the needle membrane. Limited by the equipment space and the number of fixed parts, the equipment changeover time is about 2 hours each time, which greatly affects the work efficiency. Based on this, the utility model discloses a needle membrane quick disassembly and assembly mechanism, which can quickly replace different types of needle membranes, reduce the changeover time and improve efficiency.

[0037] See also Figures 1 to 4 As shown, the needle membrane quick disassembly and assembly mechanism includes a first component and a second component.

[0038] like Figure 1 and Figure 2 In the present application, the first component and the second component are opposite to each other in the second direction (Z-axis direction), and the two components can be close to or far away from each other, so as to cooperate with the power-on detection of the electronic paper product.

[0039] Combination Figure 3 and Figure 4 As shown, both the first component and the second component include a guide groove block 1, a needle membrane fixing plate 2 and a ball screw 3. Among them, slots 11 are provided on both sides of the guide groove block 1, the needle membrane fixing plate 2 is arranged in the slots 11 along the first direction (Y-axis direction), positioning grooves 21 are provided on both sides of the needle membrane fixing plate 2, and the ball screw 3 is provided on both sides of the guide groove block 1 and matches and corresponds to the positioning groove 21, and the ball screw 3 is used to fix the needle membrane fixing plate 2 in place.

[0040] In this application, the needle film fixing plate 2 of the first component is provided with an upper needle film 4, and the needle film fixing plate 2 of the second component is provided with a lower needle film 5. By controlling the positions of the first component and the second component, the upper needle film 4 and the lower needle film 5 can be moved closer to or farther from each other along the second direction, so as to conduct a lighting test on the electronic paper product. For different models of electronic paper products, the tester only needs to pull out the existing needle film fixing plate 2 together with the upper needle film 4 / lower needle film 5 from the guide groove block 1, and insert the new film fixing plate together with the adapted upper needle film 4 / lower needle film 5 into the guide groove block 1 for fixing.

[0041] The above mechanism can quickly and effectively fix or remove the required needle membrane by combining the guide groove block 1 with the ball screw 3 and inserting and installing the needle membrane fixing plate 2, thereby shortening the equipment changeover time to about 20 minutes each time, thereby reducing the changeover time and improving efficiency, and also reducing the safety hazards of operators lying down for a long time to operate inside the equipment.

[0042] In addition, the overall structure of the mechanism is simplified and easy to operate. The guide groove block 1 can pull the upper needle membrane 4 / lower needle membrane 5 in / out along the first direction without deviation, ensuring the accuracy of the position, so that it can be reliably matched with the electronic paper product to be tested. The ball screw 3 can position and fix the needle membrane fixing plate 2 after it is in place through elastic resistance, thereby ensuring the stability of the upper needle membrane 4 / lower needle membrane 5.

[0043] See also Figure 1As shown, in some embodiments, the needle membrane quick disassembly and assembly mechanism further includes a slide rail 6 arranged along the second direction, and the first component and the second component are both arranged on the slide rail 6, and at least one of them can move along the slide rail 6 to make the first component and the second component approach or move away from each other. As an example, the first component can be fixedly connected to the slide rail 6 by parts such as a clamp or a screw, and the second component can be slidably connected to the slide rail 6 by a slider; or the first component can be slidably connected to the slide rail 6 by a slider, and the second component can be fixedly connected to the slide rail 6 by parts such as a clamp or a screw; or both the first component and the second component can be slidably connected to the slide rail 6 by a slider.

[0044] Furthermore, the first component remains fixed, and the second component is connected to the linear drive 7; or, the second component remains fixed, and the first component is connected to the linear drive 7; or, the first component and the second component are both connected to the linear drive 7. By installing the linear drive 7, the automatic control of the distance between the first component and the second component is realized, which facilitates the detection of electronic paper products. In the present application, the linear drive 7 is preferably a cylinder. In some other embodiments, it can also be replaced by a device that can provide linear thrust, such as an electric push rod, a servo linear module, etc.

[0045] Furthermore, the needle membrane quick disassembly and assembly mechanism also includes a distance sensor 8, which is used to detect the moving stroke of the first component and / or the second component, and can feed back the detection data to the processing system of the equipment, and then control the driving stroke of the linear drive 7 to prevent problems such as over-travel collision.

[0046] In some embodiments, the first component and / or the second component is grounded; or, the first component and / or the second component is connected to an anti-static system (existing technology) to remove static electricity generated by the use of the mechanism and prevent static electricity from damaging the electronic paper product and affecting its quality.

[0047] In some embodiments, the cross-section of the slot 11 is one of U-shaped, T-shaped, dovetail-shaped, and circular-shaped, so as to achieve better anti-slip and guiding effects and ensure the installation effect of the needle membrane fixing plate 2.

[0048] In some embodiments, the number of ball screws 3 on each side of the guide slot block 1 is 2 to 4, so as to improve the stability of the needle membrane fixing plate 2 after installation. Figure 3 As shown, in the present application, there are two ball screws 3 on each side of the guide slot block 1 .

[0049] See also Figure 4 As shown, in some embodiments, the needle membrane fixing plate 2 is provided with at least two positioning holes 22, and the positioning holes 22 are used to position the upper needle membrane 4 or the lower needle membrane 5, so as to facilitate the installation operation of the upper needle membrane 4 or the lower needle membrane 5.

[0050] In some embodiments, chamfers are provided on both sides of the insertion end of the needle membrane fixing plate 2 to facilitate the plug-in fit between the needle membrane fixing plate 2 and the guide groove block 1 and reduce the difficulty of assembly.

[0051] On the other hand, the utility model also discloses an electronic paper detection device (not shown), including any one of the needle film quick disassembly and assembly mechanisms described above, which enables the electronic paper detection device to significantly reduce the changeover time and is conducive to improving work efficiency.

[0052] In addition, an electronic paper production line (not shown) is also disclosed, comprising the electronic paper detection device mentioned above.

[0053] Although the embodiments of the utility model have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the utility model. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the utility model without departing from the principles and purpose of the utility model. All of these changes should fall within the scope of protection of the claims of the utility model.

Claims

1. A needle membrane quick disassembly and assembly mechanism, characterized in that: The method comprises a first component and a second component, wherein the first component and the second component both comprise: A guide slot block (1), wherein slots (11) are provided on both sides of the guide slot block (1) A needle membrane fixing plate (2) is arranged in the slot (11) along a first direction, and positioning grooves (21) are arranged on both sides of the needle membrane fixing plate (2); Ball screws (3) are arranged on both sides of the guide groove block (1) and match and correspond to the positioning groove (21), and the ball screws (3) are used to fix the needle membrane fixing plate (2) in place; An upper needle membrane (4) is arranged on the needle membrane fixing plate (2) of the first component, and a lower needle membrane (5) is arranged on the needle membrane fixing plate (2) of the second component. The upper needle membrane (4) and the lower needle membrane (5) can move closer to or farther from each other along the second direction.

2. The needle membrane quick disassembly and assembly mechanism according to claim 1, characterized in that: It also comprises a slide rail (6) arranged along the second direction, the first component and the second component are both arranged on the slide rail (6), and at least one of them is capable of moving along the slide rail (6).

3. The needle membrane quick disassembly and assembly mechanism according to claim 1, characterized in that: The first component remains fixed, and the second component is connected to a linear drive (7); or, The second component remains fixed, and the first component is connected to a linear drive (7); or, The first component and the second component are both connected to a linear drive (7).

4. The needle membrane quick disassembly and assembly mechanism according to claim 3, characterized in that: It also includes a distance sensor (8), which is used to detect the movement distance of the first component and / or the second component.

5. The needle membrane quick disassembly and assembly mechanism according to claim 1, characterized in that: The first component and / or the second component is grounded; or, the first component and / or the second component is connected to an anti-static system.

6. The needle membrane quick disassembly and assembly mechanism according to claim 1, characterized in that: The cross section of the slot (11) is one of a U-shape, a T-shape, a dovetail shape, and a circular segment shape.

7. The needle membrane quick disassembly and assembly mechanism according to claim 1, characterized in that: The number of ball screws (3) on each side of the guide slot block (1) is 2 to 4.

8. The needle membrane quick disassembly and assembly mechanism according to claim 1, characterized in that: The needle membrane fixing plate (2) is provided with at least two positioning holes (22), and the positioning holes (22) are used to position the upper needle membrane (4) or the lower needle membrane (5).

9. An electronic paper detection device, characterized in that: It comprises the needle membrane quick disassembly and assembly mechanism as described in any one of claims 1-8.

10. An electronic paper production line, characterized in that: Comprising the electronic paper detection device as claimed in claim 9.