Aluminum electrolytic capacitor impregnation device
By designing an aluminum electrolytic capacitor impregnation device including transmission, lift adjustment and flip control components, the problems of single drying operation and large adjustment stroke in the prior art are solved, and the selection and rapid adjustment of a variety of drying methods are realized, and the impregnation and drying efficiency are improved.
Patent Information
- Application Number
- CN202421087931.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The existing aluminum electrolytic capacitor impregnation device operates in a single operation during the drying process, and the drying method cannot be selected according to actual needs, and the adjustment stroke is large, which affects the rapid adjustment of the distance between the drying part and the placement groove.
An aluminum electrolytic capacitor impregnation device is designed, including an impregnation device body, a roof plate, a placement groove, a drying assembly, a transmission assembly, a lifting adjustment assembly and a flip control assembly. Through the synergy of these components, a variety of drying methods can be achieved, and the spacing between the placement groove and a drying assembly is quickly adjusted through the transmission and lifting adjustment assembly.
It improves the impregnation effect and drying efficiency of aluminum electrolytic capacitors, realizes automated operations, reduces labor costs, and adapts to the needs of different capacitors through various drying methods, improving drying efficiency and diversity.
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Figure CN222883399U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum electrolytic capacitors, in particular to an aluminum electrolytic capacitor impregnation device. Background Art
[0002] With the rapid development of modern electronic technology, aluminum electrolytic capacitors are increasingly used in various electronic devices.
[0003] Referring to the "A kind of aluminum electrolytic capacitor impregnation device" with the existing authorization announcement number CN 219873190 U, a placement plate is set up. When the product needs to be flipped, the step motor can be started to rotate the rotating shaft, so that the rotating shaft can be driven by the transmission force to flip the placement plate left and right. When the placement plate is flipped, the heat can be transferred to the placement plate through the set holes to dry the product, improve the uniform drying effect, achieve the flipping effect, and prevent the inconvenience of flipping the product during use, resulting in uneven drying, thereby affecting the efficiency of the processing flow.
[0004] The "Aluminum Electrolytic Capacitor Impregnation Device" with authorization announcement number CN 213366413∪ can conveniently dry the soaked capacitors, save time, facilitate use, and improve production efficiency. By setting an electric heating plate and a fan on the top of the rectangular groove, the soaked capacitors can be quickly dried. By setting an electric telescopic rod, the placement slot can be conveniently moved to the inside of the groove, which is convenient for drying and operation.
[0005] The above-mentioned existing known technology has a relatively simple drying method for capacitors during actual use, and cannot be selected according to actual drying needs. At the same time, when performing the drying operation, the drying part and the capacitor in the placement slot are brought closer by adjusting the height of the heating lamp and the height of the placement slot respectively. The adjustment stroke of this adjustment method is relatively large, which is not conducive to quickly adjusting the drying part and the placement slot to a position suitable for the drying operation.
[0006] Therefore, the utility model proposes an aluminum electrolytic capacitor impregnation device to solve the above problems.
[0007] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the present invention, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art already known to a person skilled in the art. Utility Model Content
[0008] The utility model aims to solve the shortcomings mentioned in the above background technology and proposes an aluminum electrolytic capacitor impregnation device.
[0009] The above technical purpose of the utility model is achieved through the following technical solutions: an aluminum electrolytic capacitor impregnation device, including an impregnation device body, a top plate, a placement tank, a drying component, a transmission component, a lifting and lowering adjustment component and a flip control component;
[0010] The four corners of the top of the impregnation device body are fixedly installed with support columns, the top plate is slidably installed on the four support columns, the drying component is arranged on the top plate, and sliding grooves are opened on the inner walls of both sides of the impregnation device body, and sliders are slidably installed in the two sliding grooves. Rotating pins are rotatably installed on the sides of the two sliders close to each other, and the two rotating pins are coaxially arranged. The placement groove is fixedly installed on the ends of the two rotating pins close to each other and is located in the impregnation device body. The transmission assembly is arranged on the top plate, the support columns and the sliders, the lifting and lowering adjustment assemblies are arranged on both sides of the impregnation device body and connected to the transmission assembly, and the flipping control assembly is arranged on the impregnation device body and connected to the rotating pin on the right side.
[0011] Preferably, the drying component includes a hollow plate, a cold and warm air blower and a plurality of heating lamps. The cold and warm air blower and the hollow plate are fixedly installed on the top side and the bottom side of the top plate respectively. The air outlet of the cold and warm air blower is connected to the inner cavity of the hollow plate. A plurality of air outlet holes are opened on the bottom side of the hollow plate. A plurality of heating lamps arranged in parallel with each other are fixedly installed on the bottom side of the hollow plate.
[0012] Preferably, the bottom side of the hollow plate is arranged in an arc surface, and the arc surface is arranged in a mirror surface.
[0013] Preferably, the transmission assembly includes four tooth plates 1, four tooth plates 2 and two transmission gears, tooth plates 2 are fixedly installed on both ends of the bottom side of the top plate, tooth plates 1 are fixedly installed on the two sliding blocks, the same rotating shaft is rotatably installed on the two support columns located on the same side, a transmission gear is fixedly sleeved on the rotating shaft, and the two tooth plates 2 and the two tooth plates 1 are respectively meshed with the corresponding transmission gears.
[0014] Preferably, the lifting and adjusting assembly includes two electric cylinders, two mounting blocks and two fixed blocks. Fixed blocks are fixedly installed on the bottom of the two tooth plates on the side away from each other, mounting blocks are fixedly installed on both sides of the impregnation device body, electric cylinders are fixedly installed on the two mounting blocks, and the working ends of the two electric cylinders are fixedly connected to the corresponding fixed blocks respectively.
[0015] Preferably, the flipping control assembly includes a servo motor, a driving gear and a driven gear. The driven gear is fixedly sleeved on the rotating pin on the right side. A servo motor is fixedly installed on one side of the impregnation device body. The output shaft of the servo motor extends into the impregnation device body and is fixedly sleeved with a driving gear. The driving gear is adapted to the driven gear.
[0016] Preferably, a guide rod is fixedly installed in the slide groove, and the slide block is slidably connected to the guide rod.
[0017] Preferably, the top ends of the two support columns located on the same side extend above the top plate and are fixedly mounted with the same limiting plate.
[0018] The beneficial effects of the utility model are:
[0019] The aluminum electrolytic capacitor impregnation device proposed by the utility model has a reasonable design, a simple structure, and is easy to operate. It can greatly improve the impregnation effect and the drying efficiency of the aluminum electrolytic capacitor. At the same time, according to actual drying needs, hot air blowing at a suitable temperature can be selected for drying or drying by a heating lamp. Through the design of the impregnation device body, the top plate, the placement slot, the drying component, the transmission component, the lifting and adjusting component, and the flipping control component, the entire impregnation process can be automated, the labor cost is reduced, and the effect of quickly adjusting the distance between the placement slot and the drying component can be achieved.
[0020] The provided drying assembly can perform a variety of drying operations on the capacitor, thereby improving the drying efficiency and the diversity of drying methods, so that it can be better adapted to drying operations of different types of capacitors. At the same time, through the design of the transmission assembly and the lifting and adjusting assembly, the placement slot can move in the opposite direction when the top plate slides along the support column, reducing the upward movement of the placement slot. The design of the flipping control assembly makes it more convenient to flip the placement slot, further improving the drying efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0022] Figure 1 This is a three-dimensional structural schematic diagram of an aluminum electrolytic capacitor impregnation device proposed by the utility model;
[0023] Figure 2 This is a cross-sectional structural schematic diagram of an aluminum electrolytic capacitor impregnation device proposed by the utility model;
[0024] Figure 3 It is a partial three-dimensional structural schematic diagram of an aluminum electrolytic capacitor impregnation device proposed by the utility model;
[0025] Figure 4 This is a structural schematic diagram of part A of an aluminum electrolytic capacitor impregnation device proposed by the utility model;
[0026] Figure 5 The utility model discloses a three-dimensional structural diagram of a top plate, a support column, a hollow plate, a heating lamp and an air outlet portion in an aluminum electrolytic capacitor impregnation device.
[0027] In the figure: 1. Impregnation device body; 2. Top plate; 21. Support column; 22. Limit plate; 3. Cooling and heating fan; 31. Hollow plate; 32. Heating lamp; 4. Placement slot; 41. Rotating pin; 42. Sliding block; 43. Guide rod; 5. Rotating shaft; 51. Transmission gear; 52. Tooth plate 1; 53. Tooth plate 2; 54. Electric cylinder; 55. Fixed block; 6. Servo motor; 61. Driving gear; 62. Driven gear. DETAILED DESCRIPTION
[0028] The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] Reference Figure 1-5 , an aluminum electrolytic capacitor impregnation device, comprising an impregnation device body 1, a top plate 2, a placement tank 4, a drying component, a transmission component, a lifting and adjusting component and a flipping control component;
[0030] The four corners of the top of the impregnation device body 1 are fixedly installed with support columns 21, and the top plate 2 is slidably installed on the four support columns 21. The impregnation device body 1 can provide a stable immersion environment for the aluminum electrolytic capacitor to ensure that the capacitor is not affected by external forces during the immersion process. The top and bottom sides of the top plate 2 are respectively fixedly installed with a cold and warm air blower 3 and a hollow plate 31. The air outlet of the cold and warm air blower 3 is connected to the inner cavity of the hollow plate 31. The bottom side of the hollow plate 31 is provided with a plurality of air outlet holes. The bottom side of the hollow plate 31 is fixedly installed with a plurality of heating lamps 32 arranged in parallel with each other, which can perform various drying operations on the capacitors immersed in the placement slot 4. The hollow plate 31 is used to accommodate the heating lamps 32 to dry the capacitors. The bottom side of the hollow plate 31 is arranged in an arc surface, and the arc surface is arranged in a mirror surface, which can ensure that the wind discharged from the air outlet blows directly to the capacitor soaked in the placement groove 4, and can also be reflected when the heating lamp 32 is used for drying, so as to improve the drying efficiency to a certain extent. Slide grooves are provided on the inner walls on both sides of the impregnation device body 1, and sliders 42 are slidably installed in the two slide grooves. Rotating pins 41 are rotatably installed on the sides of the two sliders 42 close to each other, and the two rotating pins 41 are coaxially arranged. The placement groove 4 is fixedly installed at one end of the two rotating pins 41 close to each other and is located in the impregnation device body 1. The placement groove 4 is used to place the aluminum electrolytic capacitor to be soaked, and a plurality of through holes are provided at the bottom of the groove. The two ends are fixedly installed with tooth plates 2 53, and the two sliders 42 are fixedly installed with tooth plates 1 52. The same rotating shaft 5 is rotatably installed on the two support columns 21 located on the same side. A transmission gear 51 is fixedly sleeved on the rotating shaft 5. The two tooth plates 2 53 and the two tooth plates 1 52 are respectively meshed with the corresponding transmission gears 51, so that the placement groove 4 can move in opposite directions when the top plate 2 slides along the support column 21. The bottom of the two tooth plates 2 53 on the side away from each other is fixedly installed with a fixed block 55. Mounting blocks are fixedly installed on both sides of the impregnation device body 1. Electric cylinders 54 are fixedly installed on the two mounting blocks. The working ends of the two electric cylinders 54 are respectively fixedly connected with the corresponding fixed blocks 55, so that the top plate can be controlled to slide along the support column 21. At the same time, the slider 42 can be controlled to drive the placement slot 4 to move in the opposite direction of the top plate 2 under the cooperation of the tooth plate 1 52, the tooth plate 2 53, the gear and the rotating shaft 5, so that the upward movement stroke of the placement slot 4 can be greatly reduced. A driven gear 62 is fixedly sleeved on the rotating pin 41 on the right side, and a servo motor 6 is fixedly installed on one side of the impregnation device body 1. The output shaft of the servo motor 6 extends into the impregnation device body 1 and is fixedly sleeved with a driving gear 61. The driving gear 61 is adapted to the driven gear 62, and the driving gear 61 and the driven gear 62 can be meshed after the placement slot 4 is lifted upward to a certain height, so as to facilitate the control of the placement slot 4 to perform a flipping operation, thereby greatly improving the efficiency of drying the capacitor after immersion.
[0031] In this embodiment, a guide rod 43 is fixedly installed in the slide groove, and the slider 42 is slidably connected to the guide rod 43 to provide guidance for the slider 42 .
[0032] In this embodiment, the top ends of the two support columns 21 on the same side extend above the top plate 2 and are fixedly mounted with a same limiting plate 22 , which can prevent the top plate 2 from slipping off the support columns 21 .
[0033] The circuits, electronic components and module structures involved all adopt existing technologies, which can be fully implemented by those skilled in the art. Needless to say, the content protected by this application does not involve improvements to software, circuits and methods.
[0034] Working principle: When in use, first turn on the power supply, and control the top plate 2 to move downward through the electric cylinder 54, the fixed block 55 and the tooth plate 2 53, so that the placement slot 4 can be controlled to move upward under the cooperation of the rotating shaft 5, the transmission gear 51 and the tooth plate 1 52, and the top plate 2 moves downward at the same time. When the placement slot 4 moves upward until the driven gear 62 and the driving gear 61 are in meshing state, the electric cylinder 54 is turned off, and then the heating lamp 32 or the cold and warm air blower 3 is started according to actual drying needs. When the cold and warm air blower 3 is working, it can blow air with a temperature suitable for drying the capacitor to the capacitor, so that it can be dried. When the heating lamp 32 is used for drying, the quick drying operation can be achieved under the reflection of the arc surface set in a mirror at the bottom of the hollow plate 31 and the irradiation of the heating lamp 32 itself. During the drying operation, the placement slot 4 can be controlled to be flipped under the cooperation of the servo motor 6, the driving gear 61 and the driven gear 62, thereby further improving the drying efficiency.
[0035] The above is a detailed introduction to an aluminum electrolytic capacitor impregnation device provided by the utility model. This article uses specific embodiments to explain the principle and implementation method of the utility model. The description of the above embodiments is only used to help understand the method and core idea of the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.
Claims
1. An aluminum electrolytic capacitor impregnation device, characterized in that: It comprises an impregnation device body (1), a top plate (2), a placement tank (4), a drying component, a transmission component, a lifting and adjusting component and a turning control component; The four corners of the top of the impregnation device body (1) are fixedly mounted with support columns (21), the top plate (2) is slidably mounted on the four support columns (21), the drying component is arranged on the top plate (2), the inner walls on both sides of the impregnation device body (1) are provided with slide grooves, sliders (42) are slidably mounted in the two slide grooves, a rotating pin (41) is rotatably mounted on the side where the two sliders (42) are close to each other, the two rotating pins (41) are coaxially arranged, the placement groove (4) is fixedly mounted on the end where the two rotating pins (41) are close to each other and is located in the impregnation device body (1), the transmission component is arranged on the top plate (2), the support columns (21) and the sliders (42), the lifting and lowering adjustment components are arranged on both sides of the impregnation device body (1) and are connected to the transmission components, and the flip control component is arranged on the impregnation device body (1) and is connected to the rotating pin (41) on the right side.
2. The aluminum electrolytic capacitor impregnation device according to claim 1, characterized in that: The drying component comprises a hollow plate (31), a cold and warm air blower (3) and a plurality of heating lamps (32); the cold and warm air blower (3) and the hollow plate (31) are fixedly mounted on the top side and the bottom side of the top plate (2), respectively; the air outlet of the cold and warm air blower (3) is connected to the inner cavity of the hollow plate (31); a plurality of air outlet holes are provided on the bottom side of the hollow plate (31); and a plurality of heating lamps (32) arranged in parallel with each other are fixedly mounted on the bottom side of the hollow plate (31).
3. The aluminum electrolytic capacitor impregnation device according to claim 2, characterized in that: The bottom side of the hollow plate (31) is arranged in a curved surface, and the curved surface is arranged in a mirror surface.
4. The aluminum electrolytic capacitor impregnation device according to claim 1, characterized in that: The transmission assembly comprises four tooth plates (52), four tooth plates (53) and two transmission gears (51); tooth plates (53) are fixedly mounted on both ends of the bottom side of the top plate (2); tooth plates (52) are fixedly mounted on the two sliders (42); a same rotating shaft (5) is rotatably mounted on two support columns (21) located on the same side; a transmission gear (51) is fixedly sleeved on the rotating shaft (5); and the two tooth plates (53) and the two tooth plates (52) are respectively meshed with the corresponding transmission gears (51).
5. The aluminum electrolytic capacitor impregnation device according to claim 4, characterized in that: The lifting and adjusting assembly comprises two electric cylinders (54), two mounting blocks and two fixed blocks (55); the fixed blocks (55) are fixedly mounted on the bottom of the two tooth plates (53) on the sides away from each other; mounting blocks are fixedly mounted on both sides of the impregnation device body (1); the electric cylinders (54) are fixedly mounted on the two mounting blocks; and the working ends of the two electric cylinders (54) are fixedly connected to the corresponding fixed blocks (55) respectively.
6. The aluminum electrolytic capacitor impregnation device according to claim 1, characterized in that: The flip control assembly comprises a servo motor (6), a driving gear (61) and a driven gear (62); the driven gear (62) is fixedly sleeved on the rotating pin (41) located on the right side; the servo motor (6) is fixedly installed on one side of the impregnation device body (1); the output shaft of the servo motor (6) extends into the impregnation device body (1) and is fixedly sleeved on the driving gear (61); the driving gear (61) is matched with the driven gear (62).
7. The aluminum electrolytic capacitor impregnation device according to claim 1, characterized in that: A guide rod (43) is fixedly installed in the slide groove, and the slide block (42) is slidably connected to the guide rod (43).
8. The aluminum electrolytic capacitor impregnation device according to claim 1, characterized in that: The top ends of the two support columns (21) located on the same side both extend above the top plate (2) and are fixedly mounted with the same limiting plate (22).
Citation Information
Patent Citations
Aluminum electrolytic capacitor impregnation device
CN219873190U