Three-phase asynchronous motor with fault monitoring structure

Abstract

The utility model discloses a three-phase asynchronous motor with a fault monitoring structure, which comprises a motor body, an outer shell, a sliding door, a fault monitoring structure, a cooling fan and an induction plate, the outer shell is arranged outside the motor body, the sliding door is arranged on the front side of the outer shell, the fault monitoring structure is arranged on the rear side of the outer shell, and the cooling fan is arranged on the outer shell. A heat dissipation fan is arranged outside the motor body, the heat dissipation fan is arranged on the outer wall of the outer shell, an induction plate is installed at the bottom of the motor body, and the induction plate is located on the inner bottom face of the motor body. The three-phase asynchronous motor with the fault monitoring structure has a real-time fault monitoring and early warning mechanism, so that potential faults can be found and processed in time, fault expansion is avoided, safe operation of the motor is guaranteed, the operation reliability of the motor can be effectively improved, and the experience of a user is conveniently improved; and meanwhile, great convenience is provided for later maintenance and repair work of the motor.

Description

Technical Field

[0001] The utility model relates to the technical field of asynchronous motors, in particular to a three-phase asynchronous motor with a fault monitoring structure. Background Art

[0002] A motor is an electromagnetic device that converts or transmits electrical energy based on the law of electromagnetic induction. It has a wide range of uses, especially in industrial production, where it has an irreplaceable position. A three-phase asynchronous motor is a type of electric motor that is powered by a 380V three-phase AC power supply. Since the rotor and stator rotating magnetic fields of a three-phase asynchronous motor rotate in the same direction but at different speeds, there is a slip rate, so it is called a three-phase asynchronous motor.

[0003] The existing three-phase asynchronous motor does not have a fault monitoring structure function during use, such as the three-phase asynchronous motor disclosed in application number CN202122967031.2. The existing three-phase asynchronous motor of this type does not have a multi-faceted fault monitoring structure when in use. The motor lacks real-time detection and has no fault monitoring structure. It is impossible to monitor its operating status and abnormal conditions in the working environment in real time, such as humidity, temperature, vibration, etc. The abnormality of these parameters is often a precursor to motor failure. If it is not discovered in time, it may cause the fault to expand and even cause a serious accident. In the absence of fault monitoring, the operating status of the motor can only be discovered by manual inspection. This method is not only inefficient, but also easy to miss problems, and it is impossible to achieve comprehensive and timely fault detection. Therefore, when the fault occurs for too long and is not discovered in time, it will increase the difficulty of maintenance and require more time and resources to repair, resulting in a waste of resources and an increase in maintenance costs.

[0004] Therefore, it is necessary to invent a three-phase asynchronous motor with a fault monitoring structure to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a three-phase asynchronous motor with a fault monitoring structure to solve the problem that the three-phase asynchronous motor has no fault monitoring structure function during use.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a three-phase asynchronous motor with a fault monitoring structure, comprising a motor body, an outer shell, a sliding door, a fault monitoring structure, a heat dissipation fan and an induction plate, the outer shell is arranged outside the motor body, the sliding door is arranged on the front side of the outer shell, the fault monitoring structure is installed on the rear side of the outer shell, the heat dissipation fan is arranged outside the motor body, and the heat dissipation fan is on the outer wall of the outer shell, the bottom of the motor body is installed with an induction plate, and the induction plate is located on the inner bottom surface of the motor body.

[0007] Preferably, smoke sensors are installed on both sides of the inner part of the outer shell, and the smoke sensors are inductively connected to the external fault monitoring structure. Monitors are installed on both corners of the inner top surface of the outer shell, and the monitors are connected to the external PC in real time.

[0008] Preferably, two sliding doors are provided and are respectively located on both sides of the opening end of the outer shell.

[0009] Preferably, sliding blocks are installed on both sides of the surface of the sliding door that is in contact with the outer shell, and sliding grooves that are slidably matched with the sliding blocks are provided on the upper and lower sides of the front side of the outer shell.

[0010] Preferably, the fault monitoring structure includes a base, a moisture sensor and an alarm, the base is located above the rear side of the outer shell, a moisture sensor is installed below the front side of the base, and both ends of the base are inductively connected to the alarm.

[0011] Preferably, a display is installed above the front side of the base, the rear side of the base is connected to the outer wall of the outer shell through a fixing plate, and an indicator light is arranged above the middle part of the rear side of the base.

[0012] Preferably, three heat dissipation fans are provided and are respectively located in the middle of the top surface and the middle of the two side walls of the outer shell.

[0013] Preferably, the induction plate is fixed to the bottom of the motor body, the bottom surface of the induction plate is mounted on the inner bottom surface of the outer shell, and a vibration sensor is arranged inside the induction plate.

[0014] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0015] The three-phase asynchronous motor with a fault monitoring structure can monitor the humidity, harmful gas concentration and vibration of the motor in the operating environment in real time through an integrated fault monitoring structure, including a moisture sensor, a smoke sensor and a vibration sensor. Once an abnormal situation is detected, such as excessive humidity, accumulation of harmful gases or abnormal motor vibration, the system will immediately trigger an alarm to alert the operator, and may transmit the alarm to an external PC in real time through the monitor to achieve remote monitoring and rapid response. This real-time fault monitoring and early warning mechanism helps to promptly discover and handle potential faults, avoid the expansion of faults, ensure the safe operation of the motor, and can effectively improve the reliability of the motor operation, facilitate the improvement of the user experience, and also provide great convenience for the subsequent maintenance and repair of the motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2It is a rear view structural schematic diagram of the utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure of the outer shell of the utility model;

[0019] Figure 4 This is a schematic diagram of the motor body structure of the utility model;

[0020] Figure 5 This is a schematic diagram of the fault monitoring structure of the utility model.

[0021] Description of reference numerals:

[0022] 1. Motor body; 2. Outer shell; 201. Smoke sensor; 202. Monitor; 3. Sliding door; 301. Sliding block; 302. Sliding slot; 4. Fault monitoring structure; 401. Machine base; 402. Moisture sensor; 403. Alarm; 404. Display; 405. Fixing plate; 406. Indicator light; 5. Cooling fan; 6. Induction plate. DETAILED DESCRIPTION

[0023] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0024] The utility model provides Figure 1-5 A three-phase asynchronous motor with a fault monitoring structure shown in the figure comprises a motor body 1, an outer shell 2 and a sliding door 3, the outer shell 2 is arranged outside the motor body 1, smoke sensors 201 are installed on both sides of the inner part of the outer shell 2, the smoke sensors 201 are inductively connected to the external fault monitoring structure 4, monitors 202 are installed on both corners of the inner top surface of the outer shell 2, the monitor 202 is connected to the external PC end in real time, a sliding door 3 is arranged on the front side of the outer shell 2, two sliding doors 3 are arranged, and they are respectively located on both sides of the opening end of the outer shell 2, sliders 301 are installed on both sides of the surface of the sliding door 3 that is in contact with the outer shell 2, and slide grooves 302 that are slidably matched with the sliders 301 are opened on the upper and lower sides of the front side of the outer shell 2;

[0025] A fault monitoring structure 4 is installed on the rear side of the outer shell 2. The fault monitoring structure 4 includes a base 401, a moisture sensor 402 and an alarm 403. The base 401 is located above the rear side of the outer shell 2. The moisture sensor 402 is installed below the front side of the base 401. The alarm 403 is connected to both ends of the base 401. A display 404 is installed above the front side of the base 401. The rear side of the base 401 is connected to the outer wall of the outer shell 2 through a fixing plate 405. An indicator light 406 is arranged above the middle of the rear side of the base 401.

[0026] A cooling fan 5 is arranged outside the motor body 1, and the cooling fan 5 is on the outer wall of the outer shell 2. Three cooling fans 5 are arranged, and are respectively located in the middle of the top surface and the middle of the two side walls of the outer shell 2. An induction plate 6 is installed at the bottom of the motor body 1. The induction plate 6 is located on the inner bottom surface of the motor body 1. The induction plate 6 is fixed to the bottom of the motor body 1. The bottom surface of the induction plate 6 is installed on the inner bottom surface of the outer shell 2. A vibration sensor is arranged inside the induction plate 6.

[0027] How this utility works:

[0028] Refer to the instruction manual Figure 1-5 For this type of three-phase asynchronous motor with a fault monitoring structure, when in use, the moisture sensor 402 is first installed at the front lower side of the base 401 to monitor the humidity in the motor operating environment in real time. When the humidity exceeds the preset threshold, the moisture sensor 402 will send a signal to the alarm 403 to remind the operator to pay attention to possible electrical faults or insulation damage. The smoke sensor 201 is installed on both sides of the inner shell 2 to detect smoke or harmful gases that may be generated during the operation of the motor. Once an abnormality is detected, the smoke sensor 201 will also trigger the alarm 403, and may transmit the alarm to the external PC in real time through the monitor 202 for remote monitoring and timely processing. The alarm 403 and the moisture sensor 402 It is inductively connected to the smoke sensor 201. When an abnormal signal is received, an audible and visual alarm will be issued to remind the operator to pay attention and take corresponding treatment measures. The heat dissipation mechanism heat dissipation fan 5 is arranged on the outer wall of the outer shell 2 to reduce the heat generated during the operation of the motor body 1 to prevent the motor from overheating. The number and position of the heat dissipation fan 5 are carefully designed to ensure the maximum heat dissipation effect. The induction plate 6 is fixed to the bottom of the motor body 1, and a vibration sensor is arranged inside. The induction plate can sense the vibration of the motor during operation and transmit the vibration signal to the fault monitoring structure 4 for analysis. When the vibration exceeds the preset threshold, it may indicate that the motor has mechanical failure or imbalance and other problems. At this time, the fault monitoring structure 4 will trigger the corresponding alarm and treatment mechanism;

[0029] When using the device, install the motor in a suitable position, and ensure that the outer shell 2, sliding door 3, fault monitoring structure 4, cooling fan 5 and induction plate 6 are firmly installed, connect all sensors and alarms 403 to the corresponding circuits or control systems, and debug to ensure that each component can work normally and accurately transmit data, regularly check the working status of components such as moisture sensor 402, smoke sensor 201, monitor 202 and cooling fan 5 to ensure their normal operation and accurate monitoring of various parameters of the motor, pay attention to the indication of alarm 403, once an alarm signal is issued, immediately stop the machine for inspection and troubleshooting, regularly clean the dust and dirt on the motor outer shell and cooling fan 5 to maintain the heat dissipation effect and operating efficiency of the motor, when the fault monitoring structure 4 sends an alarm signal, the fault source should be quickly located according to the alarm information, and corresponding treatment measures should be taken, for example, for the problem of excessive moisture, the motor operating environment should be checked and ventilation should be strengthened; for mechanical failure or imbalance and other problems, the machine should be stopped for inspection and repair or replacement of related components.

Claims

1. A three-phase asynchronous motor with a fault monitoring structure, comprising a motor body (1), an outer shell (2), a sliding door (3), a fault monitoring structure (4), a cooling fan (5) and an induction plate (6), characterized in that: An outer shell (2) is arranged outside the motor body (1), a sliding door (3) is arranged on the front side of the outer shell (2), a fault monitoring structure (4) is installed on the rear side of the outer shell (2), a heat dissipation fan (5) is arranged outside the motor body (1), and the heat dissipation fan (5) is on the outer wall of the outer shell (2), and an induction plate (6) is installed at the bottom of the motor body (1), and the induction plate (6) is located on the inner bottom surface of the motor body (1).

2. A three-phase asynchronous motor with a fault monitoring structure according to claim 1, characterized in that: Smoke sensors (201) are installed on both sides of the interior of the outer shell (2), and the smoke sensors (201) are inductively connected to the external fault monitoring structure (4). Monitors (202) are installed on both corners of the inner top surface of the outer shell (2), and the monitors (202) are connected to the external PC in real time.

3. The three-phase asynchronous motor with a fault monitoring structure according to claim 2, characterized in that: Two sliding doors (3) are provided and are respectively located on both sides of the opening end of the outer shell (2).

4. The three-phase asynchronous motor with a fault monitoring structure according to claim 1, characterized in that: Slide blocks (301) are installed on both sides of the surface of the sliding door (3) that is in contact with the outer shell (2), and sliding grooves (302) that are slidably matched with the slide blocks (301) are opened on the upper and lower front sides of the outer shell (2).

5. The three-phase asynchronous motor with a fault monitoring structure according to claim 1, characterized in that: The fault monitoring structure (4) comprises a machine base (401), a moisture sensor (402) and an alarm (403); the machine base (401) is located above the rear side of the outer shell (2); the moisture sensor (402) is installed below the front side of the machine base (401); and both ends of the machine base (401) are inductively connected to the alarm (403).

6. The three-phase asynchronous motor with a fault monitoring structure according to claim 5, characterized in that: A display (404) is installed above the front side of the base (401), the rear side of the base (401) is connected to the outer wall of the outer shell (2) through a fixing plate (405), and an indicator light (406) is arranged above the middle of the rear side of the base (401).

7. The three-phase asynchronous motor with a fault monitoring structure according to claim 1, characterized in that: Three heat dissipation fans (5) are provided and are respectively located in the middle of the top surface and the middle of the two side walls of the outer shell (2).

8. The three-phase asynchronous motor with a fault monitoring structure according to claim 1, characterized in that: The induction plate (6) is fixed to the bottom of the motor body (1), the bottom surface of the induction plate (6) is mounted on the inner bottom surface of the outer shell (2), and a vibration sensor is arranged inside the induction plate (6).

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