Band-type brake rotary transformer encoder centering tool convenient to calibrate
By designing a lock-mounted rotary encoder center tooling including hydraulic rods, connecting columns, auxiliary components and fixed components, the problem of misalignment of the encoder and motor center in the prior art is solved, and adaptive adjustment and synchronous fixation of the encoder and motor are realized, ensuring that the center remains consistent and simplifying the assembly and connection process.
Patent Information
- Application Number
- CN202421291914.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-05-20
- Estimated Expiration
- 2034-06-06
AI Technical Summary
The existing brake-mounted rotary encoder is difficult to ensure that the encoder and motor center are in the same vertical line when fixing the encoder and motor, resulting in misalignment of the center.
A brake-mounted rotary encoder-to-center tooling including a base, side plate, hydraulic rod, connecting column, auxiliary assembly and fixed assembly is designed. The design of hydraulic rods and connecting columns facilitates adaptive adjustment and synchronous fixation of the encoder and motor; auxiliary components and fixing components help ensure alignment and angle calibration of the encoder and motor centers.
The encoder and motor are in the center position when fixed, which facilitates synchronous fixation, ensures that the center remains consistent, and the hydraulic rod design facilitates the center alignment of the fixed encoder and motor shaft, simplifying the assembly and connection process of the operator.
Smart Images

Figure CN222885910U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brake-mounted resolver encoders, in particular to a centering tool for brake-mounted resolver encoders that is convenient for calibration. Background Technique
[0002] The centering tool for brake-mounted resolver encoders is a fixture for installing rotary encoders. Its main function is to conveniently, quickly, and accurately install the encoder on the motor shaft and ensure the concentricity between the encoder and the motor shaft.
[0003] In the existing centering tool for brake-mounted resolver encoders, it is difficult to keep the centers of the encoder and the motor on the same vertical line when fixing the encoder and the motor. Fixing the encoder and the motor separately causes the center to deviate.
[0004] Therefore, in view of this, research and improvement are carried out on the existing structure and deficiencies, and a centering tool for brake-mounted resolver encoders that is convenient for calibration is provided. Content of the Utility Model
[0005] The purpose of the utility model is to provide a centering tool for brake-mounted resolver encoders that is convenient for calibration, so as to solve the problems put forward in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A centering tool for brake-mounted resolver encoders that is convenient for calibration, including a base and side plates. Hydraulic rods are installed at both ends of the base, and a connecting column is arranged at the output end of the hydraulic rod. An extension plate is installed outside the connecting column, and an auxiliary component for fixing the center of the clamping piece is arranged on the outer surface of the extension plate. The auxiliary component includes a top plate and an internal screw rod, and the internal screw rod is threadedly installed inside the top plate. The side plates are arranged on both sides of the extension plate. A fixing component for fixing an object is arranged between the two side plates, and the fixing component includes a second screw rod, a threaded sleeve, a fixing plate, and a rubber pad. The threaded sleeves are threadedly installed on both sides of the outer surface of the second screw rod, and a fixing plate is arranged at the bottom of the threaded sleeve. A rubber pad is installed on the outer surface of the fixing plate.
[0007] Further, a base is rotatably arranged at the bottom of the hydraulic rod, and a dial is installed at the bottom of the base.
[0008] Further, an internal groove is opened at the center of the base, and a first screw rod is arranged inside the internal groove.
[0009] Further, a handle is installed at one end of the first screw rod, and the handle and the first screw rod are of an integrated structure.
[0010] Further, a connecting handle is arranged at one end of the second screw rod, and the connecting handle is of an "L" shape.
[0011] Furthermore, two sets of hydraulic rods and connecting columns are provided, and the hydraulic rods and connecting columns are distributed in a one-to-one correspondence.
[0012] Furthermore, two sets of fixing components are provided, and the structures of the two sets of fixing components are exactly the same.
[0013] Furthermore, an auxiliary plate is threadedly installed on the outer surface of the first lead screw, and connecting plates are snap-fitted on both sides of the auxiliary plate, and two sets of the auxiliary plate and the connecting plates are symmetrically installed about the horizontal central axis of the base.
[0014] The utility model provides a center-aligning tool for a brake-mounted resolver encoder that is convenient for calibration, and has the following beneficial effects:
[0015] 1. Through the design of the auxiliary components and the fixing components, the utility model is convenient for adaptive adjustment according to the sizes and habits of the motor and the encoder. The user fits the center of the encoder or the motor to the end area of the built-in stud, which is beneficial to determining that the encoder or the motor is in the center position when fixed, facilitating synchronous fixing from both sides of the encoder or the motor, and beneficial to keeping the centers of the encoder or the motor consistent. In addition, through the design of two sets of hydraulic rods, it is convenient to fit the fixed encoder and the motor shaft, so that the centers are aligned, which is beneficial for the operator to carry out assembly and connection.
[0016] 2. By rotating the first lead screw, the two sets of auxiliary plates can move closer to the center of the base. The two sets of auxiliary plates are parallel to each other. Therefore, during the relative movement, the auxiliary plates can adjust the angularly offset extension plates in a rotational manner with the base as the center, so that the two sets of extension plates coincide, which is beneficial for angle calibration of the fixed encoder and the motor, making the above two concentric. Description of the Drawings
[0017] Figure 1 It is a schematic diagram of the overall structure of a center-aligning tool for a brake-mounted resolver encoder that is convenient for calibration according to the utility model;
[0018] Figure 2 It is a schematic diagram of the base connection structure of a center-aligning tool for a brake-mounted resolver encoder that is convenient for calibration according to the utility model;
[0019] Figure 3 It is a schematic diagram of the unfolded structure of the auxiliary plate and the fixing components of a center-aligning tool for a brake-mounted resolver encoder that is convenient for calibration according to the utility model.
[0020] In the figure: 1, base; 2, angle plate; 3, base; 4, hydraulic rod; 5, connecting column; 6, auxiliary plate; 7, handle; 8, connecting plate; 9, extension plate; 10, built-in groove; 11, first screw rod; 12, side plate; 13, connecting handle; 14, auxiliary component; 1401, top plate; 1402, built-in stud; 15, fixing component; 1501, second screw rod; 1502, threaded sleeve; 1503, fixing plate; 1504, rubber pad. Specific implementation method
[0021] The following is a further detailed description of the implementation of the utility model in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the utility model, but cannot be used to limit the scope of the utility model.
[0022] If Figure 1 and Figure 2 As shown in the figure, a centering tool for a brake-mounted rotary encoder that is easy to calibrate includes a base 1, an angle plate 2, a base 3, a hydraulic rod 4, a connecting column 5, an auxiliary plate 6, a handle 7, a connecting plate 8, an extension plate 9, a built-in groove 10, a first screw rod 11, a side plate 12, a connecting handle 13, an auxiliary component 14, a top plate 1401, a built-in stud 1402, a fixing component 15, a second screw rod 1501, a threaded sleeve 1502, a fixing plate 1503 and a rubber pad 1504. Hydraulic rods 4 are installed at both ends of the base 1, and a connecting column 5 is provided at the output end of the hydraulic rod 4. Two groups of hydraulic rods 4 and connecting columns 5 are provided, and the hydraulic rods 4 and connecting columns 5 are distributed in a one-to-one correspondence. The bottom of the hydraulic rod 4 is rotatably provided with a base 3, and the bottom of the base 3 is provided with an angle plate 2. The center of the base 3 is provided with a built-in groove 10, and the interior of the built-in groove 10 is provided with a first screw rod 11. A handle 7 is installed at one end of the first screw rod 11, and the handle 7 and the first screw rod 11 are in an integrated structure. The design of the handle 7 facilitates the rotation of the first screw rod 11 and provides a good hand fulcrum. An extension plate 9 is installed on the outside of the connecting column 5, and an auxiliary component 14 for fixing with the center of the clamp is provided on the outer surface of the extension plate 9. The auxiliary component 14 includes a top plate 1401 and a built-in stud 1402, and the internal thread of the top plate 1401 is installed with the built-in stud 1402. During operation, the built-in stud 1402 can be rotated clockwise or counterclockwise, which is conducive to adjusting the extension distance of the built-in stud 1402 with respect to the top plate 1401, and is convenient for adaptive adjustment according to the size and habits of the motor and encoder. The user fits the center of the encoder or motor to the end area of the built-in stud 1402, which is conducive to determining that the encoder or motor is in the center when fixed.
[0023] If Figure 2 As shown in the figure, side plates 12 are arranged on both sides of the extension plate 9. A fixing component 15 for fixing articles is arranged between the two groups of side plates 12. The fixing component 15 includes a second lead screw 1501, a threaded sleeve 1502, a fixing plate 1503 and a rubber pad 1504. There are two groups of fixing components 15, and the structures of the two groups of fixing components 15 are exactly the same. Threaded sleeves 1502 are threadedly installed on both sides of the outer surface of the second lead screw 1501, and a fixing plate 1503 is arranged at the bottom of the threaded sleeve 1502. A rubber pad 1504 is installed on the outer surface of the fixing plate 1503. A connecting handle 13 is arranged at one end of the second lead screw 1501, and the connecting handle 13 is in an "L" shape. There are two groups of threaded sleeves 1502, and the internal thread directions of the two groups of threaded sleeves 1502 are opposite, and the distances between the two groups of threaded sleeves 1502 with respect to the built-in stud 1402 are the same. By rotating the second lead screw 1501, the two fixing plates 1503 and rubber pads 1504 connected to the threaded sleeves 1502 can be synchronously driven to move towards the center of the built-in stud 1402, which is convenient for synchronously fixing from both sides of the encoder or the motor, and is beneficial to keeping the centers of the encoder or the motor consistent. In addition, through the design of the two hydraulic rods 4, it is convenient to fit the encoder and the motor shaft after fixation, so that the centers are aligned, which is beneficial for the operator to carry out assembly connection.
[0024] As Figure 1 shown in the figure, an auxiliary plate 6 is threadedly installed on the outer surface of the first lead screw 11, and connecting plates 8 are snap-fitted on both sides of the auxiliary plate 6. Moreover, two groups of auxiliary plates 6 and connecting plates 8 are symmetrically installed with respect to the horizontal central axis of the base 1. The bottom thread directions of the two groups of auxiliary plates 6 are opposite, and the distances between the two groups of auxiliary plates 6 with respect to the horizontal center line of the base 1 are the same. By rotating the first lead screw 11, the two auxiliary plates 6 can be made to approach the center of the base 1. The two auxiliary plates 6 are parallel to each other. Therefore, during the relative movement, the auxiliary plate 6 can rotationally adjust the extension plate 9 with an angular offset with the base 3 as the center, so that the two extension plates 9 coincide, which is beneficial for angle calibration of the fixed encoder and motor, making the above two concentric, providing convenience for subsequent connection and assembly. In addition, when it is not necessary to use the center tooling, the design of snap-fitting connection between the connecting plate 8 and the auxiliary plate 6 can be used to store and protect the internal parts from both sides of the base 1.
[0025] In summary, for the center tooling of the brake-mounted resolver encoder that is convenient for calibration, first, according to Figures 1 - 3The structure shown in [description] can be rotated clockwise or counterclockwise during operation to rotate the built-in stud 1402, which is beneficial to adjusting the elongation distance of the built-in stud 1402 with respect to the top plate 1401, facilitating adaptive adjustment according to the sizes and characteristics of the motor and the encoder. The user fits the center of the encoder or the motor to the end region of the built-in stud 1402, which is beneficial to determining that the encoder or the motor is in the central position when fixed. Then, there are two sets of threaded sleeves 1502. The internal thread directions of the two sets of threaded sleeves 1502 are opposite, and the distances between the two sets of threaded sleeves 1502 with respect to the built-in stud 1402 are the same. By rotating the second lead screw 1501, the two fixed plates 1503 and rubber pads 1504 connected to the threaded sleeves 1502 can be synchronously driven to move towards the center of the built-in stud 1402, facilitating synchronous fixation from both sides of the encoder or the motor, which is beneficial to keeping the centers of the encoder or the motor consistent. Additionally, the design of the two hydraulic rods 4 facilitates the fitting of the encoder and the motor shaft after fixation, making the centers aligned, which is beneficial for the operator to perform assembly connection. Then, the bottom thread directions of the two auxiliary plates 6 are opposite, and the distances between the two auxiliary plates 6 with respect to the horizontal center line of the base 1 are the same. By rotating the first lead screw 11, the two auxiliary plates 6 can be made to approach the center of the base 1. The two auxiliary plates 6 are parallel to each other. Thus, during the relative movement, the auxiliary plates 6 will adjust the angularly offset extension plates 9 in a rotational manner with the base 3 as the center, making the two extension plates 9 coincide, which is beneficial for angle calibration of the fixed encoder and motor, making the above two concentric, providing convenience for subsequent connection and assembly. Additionally, when the center tooling does not need to be used, the design of engaging the connecting plate 8 with the auxiliary plate 6 can be used to store and protect the internal parts from both sides of the base 1.
[0026] The embodiments of the present invention are given for purposes of illustration and description, and are not exhaustive or limit the present invention to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are chosen and described in order to better explain the principles of the present invention and its practical applications, and to enable those of ordinary skill in the art to understand the present invention so as to design various embodiments with various modifications suitable for specific purposes.
Claims
1. A centering tool for a brake-mounted resolver encoder that is easy to calibrate, comprising a base (1) and a side plate (12), characterized in that: The base (1) is provided with hydraulic rods (4) at both ends, and the output end of the hydraulic rod (4) is provided with a connecting column (5), an extension plate (9) is provided on the outside of the connecting column (5), and an auxiliary component (14) for fixing with the center of the clamping member is provided on the outer surface of the extension plate (9), the auxiliary component (14) comprises a top plate (1401) and a built-in stud (1402), and the internal thread of the top plate (1401) is provided with the built-in stud (1402), and the side plate (12) is provided on the extension plate (9). A fixing assembly (15) for fixing an article is arranged between the two groups of side panels (12) on both sides, and the fixing assembly (15) comprises a second screw rod (1501), a threaded sleeve (1502), a fixing plate (1503) and a rubber pad (1504), the threaded sleeves (1502) are threadedly installed on both sides of the outer surface of the second screw rod (1501), and a fixing plate (1503) is arranged at the bottom of the threaded sleeve (1502), and the outer surface of the fixing plate (1503) is installed with a rubber pad (1504).
2. The centering tool for a brake-mounted resolver encoder that is easy to calibrate according to claim 1 is characterized in that: A base (3) is rotatably provided at the bottom of the hydraulic rod (4), and an angle plate (2) is installed at the bottom of the base (3).
3. The centering tool for the brake-mounted resolver encoder that is easy to calibrate according to claim 2 is characterized in that: A built-in groove (10) is provided at the center of the base (3), and a first screw rod (11) is arranged inside the built-in groove (10).
4. The centering tooling for the brake-mounted resolver encoder that is easy to calibrate according to claim 3 is characterized in that: A handle (7) is installed at one end of the first screw rod (11), and the handle (7) and the first screw rod (11) form an integrated structure.
5. The centering tool for a brake-mounted resolver encoder that is easy to calibrate according to claim 1, characterized in that: A connecting handle (13) is provided at one end of the second screw rod (1501), and the connecting handle (13) is in an "L"-shaped structure.
6. The centering tool for a brake-mounted resolver encoder that is easy to calibrate according to claim 1, characterized in that: The hydraulic rods (4) and the connecting columns (5) are provided in two groups, and the hydraulic rods (4) and the connecting columns (5) are distributed in a one-to-one correspondence.
7. The centering tool for a brake-mounted resolver encoder that is easy to calibrate according to claim 1, characterized in that: Two groups of the fixing components (15) are provided, and the structures of the two groups of the fixing components (15) are completely the same.
8. The centering tool for a brake-mounted resolver encoder that is easy to calibrate according to claim 3, characterized in that: An auxiliary plate (6) is threadedly mounted on the outer surface of the first screw rod (11), and connecting plates (8) are clamped on both sides of the auxiliary plate (6), and two sets of the auxiliary plate (6) and the connecting plates (8) are symmetrically mounted about the transverse center axis of the base (1).