Positioning tool for positioning conducting ring and busbar of rotary power transmission equipment
By designing a positioning tool for rotary power transmission equipment, the problem of difficulty in achieving accurate concentricity between the conductive ring and busbar during installation is solved, high-precision positioning is achieved, and the operation reliability and installation efficiency of the equipment are improved.
Patent Information
- Application Number
- CN202421799427.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-05-20
- Estimated Expiration
- 2034-07-26
AI Technical Summary
It is difficult to achieve accurate concentricity between the conductive ring and busbar of the rotary power transmission equipment during installation, resulting in dummy connection or short circuit of the carbon brush, and conventional assembly tools cannot meet the high-precision requirements of the high-voltage conductive ring.
A positioning tool is designed, including a support plate, a first through-hole, a second through-hole, a first support part and a second support part. Through the precise arrangement of these components and the design of the support part, precise positioning of the conductive ring and the busbar is achieved.
The concentricity of the conductive ring and busbar is improved, the operation reliability of rotary power transmission equipment is enhanced, and the installation workload and assembly difficulty are reduced.
Smart Images

Figure CN222886016U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric power engineering, in particular to a positioning tool for a conducting ring and a busbar of a rotating power transmission device. Background Art
[0002] In a power system, the conducting ring and the busbar of a rotating power transmission device are concentrically arranged. Since its main mechanical movement is a rotational movement around the central axis, a high concentricity requirement is imposed on the conducting ring and the busbar. Once there is non-concentric movement, it is easy to produce the situation of poor contact or even short circuit of the carbon brush. Compared with the conventional slip rings with low voltage levels (220V - 35kV), the insulation distance of the 66kV slip ring increases with the increase of the voltage level, resulting in an increase in the volume of the slip ring and its components. Due to the increase in the volume of the slip ring and its components, the conventional assembly tooling cannot achieve the precise positioning of the conducting ring and the busbar, and cannot meet the accuracy requirements of the rotating power transmission device. Summary of the Utility Model
[0003] The utility model aims to at least solve one of the technical problems existing in the prior art. For this purpose, the utility model provides a positioning tool for positioning the conducting ring and the busbar of a rotating power transmission device to solve the concentricity problem between the conducting ring and the busbar during the installation process.
[0004] According to an embodiment of the utility model, the positioning tool for positioning the conducting ring and the busbar of a rotating power transmission device includes a support plate. Along the thickness direction of the support plate, the support plate is provided with a first through hole and a plurality of second through holes. The first through hole is arranged at the middle position of the support plate, and the plurality of second through holes are arranged around the axis of the first through hole. The first through hole is used for the central axis of the rotating power transmission device to pass through, and the second through holes are used for the insulating support members of the rotating power transmission device to pass through; a first supporting portion is arranged on the surface of the support plate and is annularly arranged around the axis of the first through hole. The first supporting portion is used for supporting the busbar; a second supporting portion is arranged on the surface of the support plate and is annularly arranged around the axis of the first through hole. The second supporting portion is used for supporting the conducting ring. The second supporting portion is located on the side of the first supporting portion close to the first through hole. The support plate is provided with a plurality of supporting portions. The plurality of supporting portions are arranged circumferentially along the first through hole and extend along the axial direction of the through hole. The plurality of supporting portions are used for supporting the side wall of the conducting ring.
[0005] The positioning tooling according to the embodiments of the present utility model has at least the following beneficial effects: The positioning tooling of the present utility model is provided with a first supporting portion and a second supporting portion to respectively carry the busbar and the conductive ring, and a supporting portion is arranged on the supporting plate to position the conductive ring, meeting the positioning function requirements of high-precision of the high-voltage conductive ring, improving the concentricity of the busbar and the conductive ring, improving the reliability of the operation of the rotating power transmission equipment, and being able to reduce the installation workload and lower the assembly difficulty.
[0006] According to some embodiments of the present utility model, the supporting plate has a circular structure, and the supporting plate includes a plurality of fan-shaped unit components. Each of the fan-shaped unit components is provided with a first notch, a first supporting portion unit and a second supporting portion unit. The plurality of fan-shaped unit components are spliced to form the supporting plate. The first notches on each of the fan-shaped unit components are combined to form the first through hole, the first supporting portion units on each of the fan-shaped unit components are combined to form the first supporting portion, and the second supporting portion units on each of the fan-shaped unit components are combined to form the second supporting portion.
[0007] According to some embodiments of the present utility model, along the circumferential direction of the first notch, the fan-shaped unit component is provided with a first reinforcing rib. The first reinforcing rib extends along the axial direction of the first through hole, and the side wall of the first notch is in smooth transition with the side portion of the first reinforcing rib.
[0008] According to some embodiments of the present utility model, the fan-shaped unit component is provided with a second reinforcing rib, and the second reinforcing rib extends along the radial direction of the first through hole.
[0009] According to some embodiments of the present utility model, the second reinforcing rib is arranged at the edges on both sides of the fan-shaped unit component, and the second reinforcing rib is provided with an assembly hole. When the plurality of fan-shaped unit components are spliced to form the supporting plate, a fastener is passed through the corresponding assembly holes on the adjacent two second reinforcing ribs.
[0010] According to some embodiments of the present utility model, the fan-shaped unit component is provided with a third reinforcing rib, and the third reinforcing rib is in an arc shape, and both ends of the third reinforcing rib extend to the edges on both sides of the fan-shaped unit component.
[0011] According to some embodiments of the present utility model, second notches are correspondingly arranged at the edges on both sides of the fan-shaped unit component. When the plurality of fan-shaped unit components are spliced to form the supporting plate, the corresponding second notches on the adjacent two fan-shaped unit components are spliced to form the second through hole.
[0012] According to some embodiments of the present utility model, an avoidance notch is formed between the plurality of supporting portions, and the avoidance notch is correspondingly arranged with the second through hole.
[0013] According to some embodiments of the present utility model, the first supporting portion and the second supporting portion are arranged in a stepped shape.
[0014] According to some embodiments of the present utility model, the first supporting portion is provided with a plurality of connecting holes, and the plurality of connecting holes are arranged along the circumferential direction of the support plate.
[0015] The additional aspects and advantages of the present utility model will be partly given in the following description, partly will become obvious from the following description, or will be understood through the practice of the present utility model. Description of the Drawings
[0016] The following further describes the present utility model in conjunction with the drawings and embodiments, wherein:
[0017] Figure 1 is a three-dimensional schematic diagram of a positioning tooling according to an embodiment of the present utility model;
[0018] Figure 2 is a three-dimensional exploded view of a positioning tooling according to an embodiment of the present utility model;
[0019] Figure 3 is a three-dimensional schematic diagram of the use state of a positioning tooling according to an embodiment of the present utility model;
[0020] Figure 4 is a partial cross-sectional view of the use state of a positioning tooling according to an embodiment of the present utility model.
[0021] Reference Numerals in the Drawings:
[0022] Positioning tooling 10;
[0023] Support plate 100, first through hole 110, second through hole 120, first supporting portion 130, second supporting portion 140, supporting portion 150, avoiding notch 160, connecting hole 170;
[0024] Sector unit member 200, first supporting portion unit 210, second supporting portion unit 220, first notch 230, first reinforcing rib 240, second reinforcing rib 250, assembly hole 251, third reinforcing rib 260, second notch 270;
[0025] Busbar 300, conductive ring 400, central shaft 500, insulating support 600. Detailed Embodiments
[0026] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation of the present utility model.
[0027] In the description of the present invention, it should be understood that the description of the orientation, such as the orientation or position relationship indicated by left, right, etc., is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0028] In the description of this utility model, if there is a description of the first and the second, it is only for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0029] In the description of this utility model, unless otherwise clearly defined, the terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in this utility model in combination with the specific content of the technical solution.
[0030] Reference Figure 1 , the positioning fixture 10 for positioning the conductive ring 400 and the busbar 300 of the rotating power transmission equipment proposed in the embodiment of the utility model includes a support plate 100. The support plate 100 can be cast by engineering plastics. The engineering plastics have the characteristics of high strength and high precision, and can realize the precise positioning of the positioning fixture 10. In addition, the engineering plastics are light in weight and easy for the staff to operate. In this embodiment, the support plate 100 is a circular structure, and a first through hole 110 and a plurality of second through holes 120 are provided on the support plate 100, wherein the first through hole 110 is located at the center position of the circle in the middle of the support plate 100, and the plurality of second through holes 120 are arranged at intervals around the axis of the first through hole 110. In other words, the plurality of second through holes 120 are arranged at intervals around the center of the circle of the support plate 100. The first through hole 110 is used for the central axis 500 of the rotating power transmission equipment to pass through, and the second through hole 120 is used for the insulating support 600 of the rotating power transmission equipment to pass through.
[0031] A first supporting portion 130 and a second supporting portion 140 are provided on one side surface of the support plate 100. The first supporting portion 130 and the second supporting portion 140 are both arranged in a ring shape around the axis of the first through hole 110. The second supporting portion 140 is located on a side of the first supporting portion close to the first through hole 110. In addition, the first supporting portion 130 and the second supporting portion 140 have a height difference along the thickness direction of the support plate 100, so that the first supporting portion 130 and the second supporting portion 140 are arranged in a stepped shape, as shown in Figure 4As shown, the first supporting portion 130 is used to support the bus bar 300, and the second supporting portion 140 is used to support the slip ring 400, so as to realize the positioning of the bus bar 300 and the slip ring 400 in the thickness direction on the support plate 100. The first supporting portion 130 and the second supporting portion 140 arranged in a stepped shape can realize the preliminary positioning of the bus bar 300 in the radial direction of the support plate 100. A plurality of supporting portions 150 are provided on the support plate 100. The plurality of supporting portions 150 are arranged circumferentially along the first through hole 110 and extend along the axial direction of the first through hole 110. The plurality of supporting portions 150 are used to support the side wall of the slip ring 400. Refer to Figure 1 , in this embodiment, the plurality of supporting portions 150 are located on one side of the second supporting portion 140 close to the first through hole 110. The plurality of supporting portions 150 can realize the preliminary positioning of the slip ring 400 in the radial direction of the support plate 100.
[0032] As described above, the positioning tool 10 of the present utility model is provided with a first supporting portion 130 and a second supporting portion 140 to respectively support the bus bar 300 and the slip ring 400, and a supporting portion 150 is provided on the support plate 100 to position the slip ring 400, meeting the positioning function requirements of high-precision of the high-voltage slip ring 400, improving the concentricity of the bus bar 300 and the slip ring 400, improving the reliability of the operation of the rotating power transmission equipment, and reducing the installation workload and assembly difficulty.
[0033] Refer to Figure 1 , Figure 2 , in some embodiments, the support plate 100 is a split structure. In this embodiment, the support plate 100 includes three sector-shaped unit members 200. Each sector-shaped unit member 200 is provided with a first notch 230, a first supporting portion unit 210 and a second supporting portion unit 220. The three sector-shaped unit members 200 are spliced into the support plate 100. The first notch 230 is arc-shaped. The first notches 230 on the three sector-shaped unit members 200 are combined to form a circular first through hole 110. The first supporting portion units 210 on the three sector-shaped unit members 200 are combined to form the first supporting portion 130. The second supporting portion units 220 on the three sector-shaped unit members 200 are combined to form the second supporting portion 140. By splitting the support plate 100 into three sector-shaped unit members 200, it is convenient to install and disassemble the positioning tool 10 on site and is convenient for the installer to operate.
[0034] It can be understood that the sector-shaped unit member 200 can also be set to two, four or more according to specific situations, which is not limited herein.
[0035] Refer to Figure 1 , Figure 2, in some embodiments, along the circumferential direction of the first notch 230, the sector unit member 200 is provided with a first reinforcing rib 240. The first reinforcing rib 240 extends along the axial direction of the first through hole 110. The side wall of the first notch 230 is in smooth transition with the side portion of the first reinforcing rib 240. When three sector unit members 200 are spliced into the support plate 100, the first notches 230 are combined to form the first through hole 110. Moreover, the first reinforcing ribs 240 of the three sector unit members 200 enclose together, and the side wall of the first through hole 110 extends along its axial direction, increasing the length of the first through hole 110, and further increasing the side area of the first through hole 110. Thus, not only the contact area between the central shaft 500 and the side wall of the first through hole 110 is increased, enhancing the stability of the central shaft 500 in the first through hole 110, but also, due to the setting of the first reinforcing rib 240, the strength of the support plate 100 at the first through hole 110 is improved.
[0036] Refer to Figure 1 、 Figure 2 , in some embodiments, the sector unit member 200 is provided with a second reinforcing rib 250. The second reinforcing rib 250 extends along the radial direction of the first through hole 110. By providing the second reinforcing rib 250, the strength of the sector unit member 200 along its radial direction can be improved, and further the strength of the support plate 100 can be improved.
[0037] Refer to Figure 1 、 Figure 2 , in some embodiments, the second reinforcing rib 250 is provided at the edges on both sides of the sector unit member 200. An assembly hole 251 is provided on the second reinforcing rib 250. When multiple sector unit members 200 are spliced into the support plate 100, the adjacent two second reinforcing ribs 250 on adjacent two sector unit members 200 abut against each other, and the assembly holes 251 on the two second reinforcing ribs 250 correspond. By means of fasteners such as bolts passing through the assembly holes 251 in the two second reinforcing ribs 250, the adjacent two sector unit members 200 can be fixed together, thereby splicing multiple sector unit members 200 into the support plate 100, and finally forming the positioning tooling 10 of the present application. With the structural setting of this embodiment, there is no need to additionally provide a connecting portion, reducing the mold opening difficulty and the material consumption.
[0038] Refer to Figure 1 、 Figure 2 , in some embodiments, the sector unit member 200 is provided with a third reinforcing rib 260. The third reinforcing rib 260 is arc-shaped, and both ends of the third reinforcing rib 260 extend to the edges on both sides of the sector unit member 200.
[0039] In some embodiments, the fan-shaped unit member 200 is provided with a first reinforcing rib 240, a second reinforcing rib 250, and a third reinforcing rib 260. The first reinforcing rib 240 extends along the periphery of the first notch 230. The second reinforcing rib 250 is disposed at the edges on both sides of the fan-shaped unit member 200. The third reinforcing rib 260 is arranged in an arc shape, and both ends of the third reinforcing rib 260 extend to the edges on both sides of the fan-shaped unit member 200. Moreover, both ends of the first reinforcing rib 240 are connected to one end of the second reinforcing rib 250, and both ends of the third reinforcing rib 260 are connected to the other end of the second reinforcing rib 250. The first reinforcing rib 240, the second reinforcing rib 250, and the third reinforcing rib 260 form a closed frame structure, thereby improving the strength of the fan-shaped unit member 200, and further improving the strength of the positioning tooling 10, and avoiding deformation of the positioning tooling 10 during use.
[0040] Referring to Figure 1 、 Figure 2 , in some embodiments, second notches 270 are correspondingly provided at the edges on both sides of the fan-shaped unit member 200. When multiple fan-shaped unit members 200 are spliced into the support plate 100, the corresponding second notches 270 on two adjacent fan-shaped unit members 200 are spliced into a second through hole 120. Thus, when disassembling the positioning tooling 10, the connecting bolts between the fan-shaped unit members 200 are removed, and the connecting bolts between the positioning tooling 10 and the bus bar 300 are removed, and then each fan-shaped unit member 200 can be taken out, which is convenient and fast.
[0041] Referring to Figure 1 、 Figure 2 , in some embodiments, an avoidance notch 160 is formed between multiple support portions 150, and the avoidance notch 160 is correspondingly arranged with the second through hole 120. The avoidance notch is used to avoid the connection end on the conductive ring 400, so as to facilitate the connection between the conductive ring 400 and the connection end on the insulating support 600.
[0042] Referring to Figure 1 、 Figure 2 , in some embodiments, the first supporting portion 130 is provided with multiple connection holes 170, and the multiple connection holes 170 are arranged along the circumferential direction of the support plate 100. The bus bar 300 can be accurately positioned by fasteners such as bolts passing through the connection holes 170.
[0043] Referring to Figure 3, when using the positioning tooling 10 of the present utility model to assemble and position the busbar 300 and the conductive ring 400, first assemble each sector unit member 200. The insulating support member 600 of the rotary power transmission device is inserted into the corresponding second through hole 120 of the support plate 100, and the central shaft 500 of the rotary power transmission device is inserted into the first through hole 110. Then, fasteners are used to fixedly connect each sector unit member 200 together. Next, place the busbar 300 on the first supporting portion 130 of the support plate 100, place the conductive ring 400 on the second supporting portion 140 of the support plate 100, then connect the conductive ring 400 with the insulating support member 600, and connect the busbar 300 with another insulating support member. Adjust the relative positions of the busbar 300 and the conductive ring 400, and adjust the concentricity between the busbar 300 and the conductive ring 400. Tighten each fastener to fix the relative positions between the busbar 300 and the conductive ring 400. Before the rotary power transmission device operates, simply disassemble the positioning tooling 10. Thus, it can be seen that by using the positioning tooling 10 of the present utility model, the concentricity of the busbar and the conductive ring 400 can be improved, the operation reliability of the rotary power transmission device can be enhanced, and the installation workload can be reduced and the assembly difficulty can be lowered.
[0044] The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered to be within the scope described in this specification.
[0045] Certainly, the present utility model is not limited to the above-described embodiments. Those skilled in the art can also make equivalent deformations or substitutions without departing from the spirit of the present utility model. These equivalent deformations or substitutions are all included within the scope defined by the claims of this application.
Claims
1. A positioning tool for positioning a conductive ring and a busbar of a rotating electrical transmission device, characterized in that: include: A support plate, wherein the support plate is provided with a first through hole and a plurality of second through holes along the thickness direction of the support plate, wherein the first through hole is provided at the middle position of the support plate, and the plurality of second through holes are provided around the axis of the first through hole, wherein the first through hole is used for the central axis of the rotating power transmission device to pass through, and the second through hole is used for the insulating support member of the rotating power transmission device to pass through; A first supporting portion, provided on the surface of the support plate and arranged in a ring shape around the axis of the first through hole, the first supporting portion being used to support the bus bar; The second supporting portion is arranged on the surface of the support plate and is arranged in a ring around the axis of the first through hole. The second supporting portion is used to support the conductive ring. The second supporting portion is located on the side of the first supporting portion close to the first through hole. The support plate is provided with a plurality of supporting portions. The plurality of supporting portions are arranged along the circumference of the first through hole and extend along the axial direction of the through hole. The plurality of supporting portions are used to support the side wall of the conductive ring.
2. The positioning tool for positioning the conductive ring and busbar of the rotating electrical transmission equipment according to claim 1, characterized in that: The support plate has a circular structure and includes a plurality of fan-shaped unit components, each of which is provided with a first notch, a first supporting portion unit and a second supporting portion unit. A plurality of the fan-shaped unit components are spliced into the support plate, the first notches on each of the fan-shaped unit components are combined to form the first through hole, the first supporting portion units on each of the fan-shaped unit components are combined to form the first supporting portion, and the second supporting portion units on each of the fan-shaped unit components are combined to form the second supporting portion.
3. The positioning tool for positioning the conductive ring and busbar of the rotating electrical transmission equipment according to claim 2, characterized in that: The fan-shaped unit component is provided with a first reinforcing rib along the circumference of the first notch. The first reinforcing rib extends along the axial direction of the first through hole. The side wall of the first notch and the side portion of the first reinforcing rib are smoothly transitioned.
4. The positioning tool for positioning the conductive ring and busbar of the rotating electrical transmission equipment according to claim 2, characterized in that: The sector-shaped unit component is provided with a second reinforcing rib, and the second reinforcing rib is extended along the radial direction of the first through hole.
5. The positioning tool for positioning the conductive ring and busbar of the rotating electrical transmission equipment according to claim 4, characterized in that: The second reinforcing ribs are arranged at the edges of both sides of the fan-shaped unit component, and the second reinforcing ribs are provided with assembly holes. When a plurality of the fan-shaped unit components are spliced into the support plate, fasteners are passed through the corresponding assembly holes on two adjacent second reinforcing ribs.
6. The positioning tool for positioning the conductive ring and busbar of a rotating electrical transmission device according to any one of claims 2 to 5, characterized in that: The fan-shaped unit component is provided with a third reinforcing rib, the third reinforcing rib is arranged in an arc shape, and both ends of the third reinforcing rib extend to the two side edges of the fan-shaped unit component.
7. The positioning tool for positioning the conductive ring and busbar of a rotating electrical transmission device according to any one of claims 2 to 5, characterized in that: Second notches are correspondingly arranged on both side edges of the fan-shaped unit components. When a plurality of the fan-shaped unit components are spliced into the support plate, the corresponding second notches on two adjacent fan-shaped unit components are spliced into the second through hole.
8. The positioning tool for positioning the conductive ring and busbar of a rotating electrical transmission device according to claim 1, characterized in that: Avoidance gaps are formed between the multiple support parts, and the avoidance gaps are arranged corresponding to the second through holes.
9. The positioning tool for positioning the conductive ring and busbar of a rotating electrical transmission device according to claim 1, characterized in that: The first supporting portion and the second supporting portion are arranged in a stepped shape.
10. The positioning tool for positioning the conductive ring and busbar of a rotating electrical transmission device according to claim 1, characterized in that: The first supporting portion is provided with a plurality of connection holes, and the plurality of connection holes are arranged along the circumference of the support plate.