Die wheel for producing hygienic products
By designing a mold wheel device that can replace the template, the problem of inconvenience in the replacement of existing mold wheels when processing absorbent cores of different sizes is solved, and the rapid replacement and installation of the template is achieved, and production efficiency and convenience are improved.
Patent Information
- Application Number
- CN202421702761.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-05-20
- Estimated Expiration
- 2034-07-18
AI Technical Summary
When processing absorbent cores of different sizes, existing mold wheel devices need to replace different models of mold wheels, resulting in inconvenience in replacement, wasting time and labor, and reducing production efficiency.
A mold wheel including mold wheel bracket, pressing plate, template, mesh plate and positioning plate is designed. Through the replacement of mesh plate and template, it can adapt to the core forming and transport needs of different sizes, simplifying the installation and replacement process of templates.
It realizes rapid replacement and installation of templates, improves production efficiency, reduces usage costs, can meet the needs of different core production, and increases convenience.
Smart Images

Figure CN222886172U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a die wheel for the production of sanitary products. Background Art
[0002] In the production process of sanitary products, such as the production of sanitary napkins, diapers, disposable diapers, etc., one of the processes is the forming and transfer of the absorbent core. The forming and transfer of the absorbent core usually use a die wheel device to complete the adsorption forming of the core and the transfer after forming.
[0003] Although the existing die wheel device can complete the adsorption forming and transfer of the core during use, it also has certain defects: at present, when users purchase disposable sanitary product machinery and equipment, generally one machine produces several models. In the production equipment of disposable diapers, the adsorption die wheel is mainly used for processing absorbent cores. A number of grooves matching the shape of the absorbent core are formed on the outer circumference of the die wheel body, and the original is adsorbed into the grooves by negative pressure for forming processing. However, the groove size on each current adsorption die wheel is fixed, that is, only absorbent cores of one size can be processed. When absorbent cores of different sizes need to be processed, it is necessary to replace the adsorption die wheels of different models in the equipment. However, the existing die wheels are inconvenient to replace, which requires a large amount of time and labor for maintenance and replacement, greatly reducing the production efficiency and thus affecting the production profit of the enterprise. Therefore, it is necessary to develop a new type of die wheel to solve the problems encountered in the use of existing die wheels. Summary of the Utility Model
[0004] The technical problem to be solved by the utility model is to provide a die wheel for the production of sanitary products that is convenient to use, simple to operate, can complete the adsorption, forming and transfer operations of the core, and at the same time, the template and other components are convenient to replace and install, can meet the needs of different core production, increase convenience, and has practicality and wide application.
[0005] To solve the above problems, the utility model adopts the following technical solutions:
[0006] A die wheel for the production of sanitary products includes a die wheel support, a pressing plate, a template, a mesh plate and a positioning plate. There are multiple mesh plates, which are arranged around the die wheel support. The mesh plates are fixed on the die wheel support through the pressing plate and the positioning plate. Each mesh plate is provided with a template, and the template is provided with a core adsorption groove. A negative pressure cavity is arranged inside the mesh plate, and the core adsorption groove is communicated with the negative pressure cavity; the pressing plate and the positioning plate are respectively arranged on both sides of the die wheel support, and the positioning plate is connected with the die wheel support through bolts.
[0007] The utility model realizes the convenience of installation, replacement and disassembly of the screen plate and the template through the settings of the die wheel bracket, the pressing plate, the template, the screen plate and the positioning plate. At the same time, the use cost is reduced. Through the replacement of the screen plate and the template, the needs of forming and transporting different-sized cores can be met.
[0008] Preferably, through holes are circumferentially distributed on the die wheel bracket, and the through holes communicate the inside and the outside of the die wheel bracket.
[0009] This setting enables the air pressure inside all the negative pressure chambers to be balanced, and at the same time facilitates the control of the air pressure to realize the adsorption operation of the core material.
[0010] Preferably, one side of the screen plate is provided with a plug-in part, and the positioning plate is provided with a first bevel structure that matches the plug-in part. During installation, the plug-in part is embedded inside the first bevel structure.
[0011] This setting realizes the quick installation and limitation of the screen plate through the cooperation of the plug-in part and the first bevel structure, and at the same time facilitates disassembly.
[0012] Preferably, the other side of the screen plate is provided with a connecting part, and the pressing plate is fixedly connected to the connecting part through bolts, and an integral structure is formed between the pressing plate and the screen plate.
[0013] This setting realizes the fixed connection between the pressing plate and the screen plate and facilitates the fixation of the screen plate.
[0014] Preferably, the pressing plate is provided with a second bevel structure, and one side of the die wheel bracket is provided with a retaining edge that matches the second bevel structure.
[0015] This setting increases the pre-tightening force when the pressing plate is fixed through the action of the second bevel structure and the retaining edge, making the pressing plate not easy to loosen and increasing the stability after the screen plate and the template are installed.
[0016] Preferably, a locking member is connected between the pressing plate and the die wheel bracket. The locking member includes a quick plug-in part and a limiting ring. The limiting ring is installed on the die wheel bracket. One end of the quick plug-in part is connected to the limiting ring. A steel ball is provided at the end of the quick plug-in part where it is connected to the limiting ring. The pressing plate is connected to the die wheel bracket through the quick plug-in part, the limiting ring and the steel ball.
[0017] This setting realizes the quick installation and connection between the pressing plate and the die wheel bracket, and at the same time increases the convenience during disassembly.
[0018] The beneficial effects of the utility model are: easy to use, simple to operate, capable of completing the adsorption, integrity and transportation operations of the core. At the same time, the template and the like are convenient to replace and install, can meet the needs of different core production, increase convenience, and have practicability and wide application. Brief Description of the Drawings
[0019] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required in the description of the embodiments or the prior art, but it is not a limitation on the protection scope of the present invention.
[0020] Figure 1 It is a structural schematic diagram of the present invention;
[0021] Figure 2 It is a schematic diagram of the installation of the mesh plate of the present invention;
[0022] Figure 3 It is a cross-sectional schematic diagram of the present invention;
[0023] Figure 4 It is an enlarged schematic diagram of point A of the present invention;
[0024] Figure 5 It is a structural schematic diagram of the pressing plate of the present invention;
[0025] Figure 6 It is a structural schematic diagram of the locking member of the present invention.
[0026] Among them, 1. Mold wheel bracket, 2. Pressing plate, 3. Template, 4. Mesh plate, 5. Positioning plate, 6. Through hole, 7. Negative pressure cavity, 8. Connecting part, 9. Insertion part, 10. Baffle edge, 11. First bevel structure, 12. Second bevel structure, 13. Core body adsorption groove, 14. Central hole, 15. Quick plug-in, 16. Limiting ring, 17. Steel ball. Specific embodiments
[0027] Refer to Figures 1 to 6 A mold wheel for the production of sanitary products shown, including a mold wheel bracket 1, a pressing plate 2, a template 3, a mesh plate 4 and a positioning plate 5. There are multiple mesh plates 4, and the mesh plates 4 are arranged around the mold wheel bracket 1. The mesh plates 4 are fixed on the mold wheel bracket 1 through the pressing plate 2 and the positioning plate 5. Each mesh plate is provided with a template 3, and the template 3 is provided with a core body adsorption groove 13. The inner side of the mesh plate 4 is provided with a negative pressure cavity 7, and the core body adsorption groove 133 communicates with the negative pressure cavity 7; the pressing plate 2 and the positioning plate 5 are respectively arranged on both sides of the mold wheel bracket 1, and the positioning plate 5 is connected to the mold wheel bracket 1 through bolts.
[0028] Further, through holes 6 are circumferentially distributed on the mold wheel bracket 1, and the through holes 6 communicate the inside and outside of the mold wheel bracket 1.
[0029] Further, one side of the mesh plate 4 is provided with an insertion part 9, and the positioning plate 5 is provided with a first bevel structure 11 that matches the insertion part 9. During installation, the insertion part is embedded inside the first bevel structure.
[0030] Furthermore, a connecting portion 8 is provided on the other side of the screen plate 4, and the pressing plate 2 is fixedly connected to the connecting portion 8 by bolts, and an integral structure is formed by the connection between the pressing plate 2 and the screen plate 4.
[0031] Furthermore, a second bevel structure 12 is provided on the pressing plate 2, and a stop edge 10 is provided on one side of the die wheel bracket 1 and is matched with the second bevel structure 12.
[0032] Furthermore, a central hole 14 is provided at the center of the die wheel bracket, and the central hole is used for the installation of a transmission shaft and the like.
[0033] Furthermore, a locking member is connected between the pressing plate and the die wheel bracket. The locking member includes a quick plug-in member 15 and a limiting ring 16. The limiting ring is installed on the die wheel bracket. One end of the quick plug-in member is connected to the limiting ring. A steel ball 17 is provided at the end of the quick plug-in member connected to the limiting ring. The pressing plate is connected to the die wheel bracket through the quick plug-in member, the limiting ring, and the steel ball.
[0034] Furthermore, the die wheel bracket is integrally of a circular structure.
[0035] Furthermore, the number of the pressing plates, the template plates, the screen plates, and the positioning plates is the same.
[0036] Furthermore, the negative pressure chambers of adjacent screen plates are connected and communicated.
[0037] Furthermore, during operation, the die wheel bracket rotates around the central hole.
[0038] When the die wheel of the present utility model is working, a negative pressure device is also required to be matched.
[0039] When the present utility model is in use, during the rotation of the die wheel, the core material is conveyed to the core adsorption groove of the die wheel through a corresponding conveying mechanism. At this time, under the influence of negative pressure, the adsorption groove adsorbs the core material. When a certain amount or a set time is reached, the die wheel rotates to continue to complete the filling operation of the core material in the next core adsorption groove. After the core adsorption groove provided with the core material rotates to the set position, under the action of higher negative pressure or no negative pressure, the core material in the core adsorption groove drops or moves to the next process, so as to realize the forming and transfer operations of the core.
[0040] During installation, first install the positioning plate and the die wheel bracket, then install the screen plate and the pressing plate (the screen plate and the template are fixed first), and then fix the screen plate and the pressing plate. The pressing plate is fixed on the die wheel bracket through the action of bolts, so as to complete the installation of the screen plate and the template. During the installation process, the insertion portion of the screen plate is embedded inside the first bevel structure of the positioning plate to complete the fixation or limitation of one side of the screen plate. The second bevel structure of the pressing plate acts with the stop edge of the die wheel bracket, making the fixation effect of the screen plate better.
[0041] When disassembling or replacing the template, just loosen or unscrew the bolts fixing the pressure plate; then take the mesh plate and the template together, and then replace different templates and mesh plates.
[0042] The above is only the specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any changes or substitutions that can be thought of without creative work should be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be subject to the protection scope defined by the claims.
Claims
1. A mold wheel for producing sanitary products, characterized in that: It includes a mold wheel bracket, a pressure plate, a template, a mesh plate and a positioning plate. There are multiple mesh plates, which are arranged around the mold wheel bracket. The mesh plates are fixed to the mold wheel bracket through the pressure plate and the positioning plate. Each mesh plate is provided with a template, and the template is provided with a core adsorption groove. The inner side of the mesh plate is provided with a negative pressure cavity, and the core adsorption groove is connected with the negative pressure cavity; the pressure plate and the positioning plate are respectively arranged on both sides of the mold wheel bracket, and the positioning plate is connected to the mold wheel bracket by bolts.
2. A mold wheel for producing sanitary products according to claim 1, characterized in that: The die wheel bracket is provided with through holes distributed in the circumference thereof, and the through holes communicate the inner side and the outer side of the die wheel bracket.
3. A mold wheel for producing sanitary products according to claim 1, characterized in that: A plug-in portion is provided on one side of the mesh plate, and a bevel structure 1 matched with the plug-in portion is provided on the positioning plate. During installation, the plug-in portion is embedded in the inner side of the bevel structure 1.
4. A mold wheel for producing sanitary products according to claim 1, characterized in that: A connecting portion is provided on the other side of the mesh plate, and the pressing plate is fixedly connected to the connecting portion by bolts, so that the pressing plate and the mesh plate are connected to form an integral structure.
5. A mold wheel for producing sanitary products according to claim 1, characterized in that: The pressing plate is provided with a second bevel structure, and one side of the die wheel bracket is provided with a retaining edge matched with the second bevel structure.
6. A mold wheel for producing sanitary products according to claim 1, characterized in that: A locking piece is connected between the pressure plate and the die wheel bracket, and the locking piece includes a quick plug-in and a limiting ring. The limiting ring is installed on the die wheel bracket, one end of the quick plug-in is connected to the limiting ring, and a steel ball is provided at the end of the quick plug-in connected to the limiting ring. The pressure plate is connected to the die wheel bracket through the quick plug-in, the limiting ring and the steel ball.