New energy automobile high-voltage wiring harness easy to bind
By using the separating mechanism and connection mechanism of the snap ring and the slot in the high-voltage wiring harness of new energy vehicles, the heat accumulation and damage caused by tight contact of the wire harness is solved, and the service life of the wire harness is extended.
Patent Information
- Application Number
- CN202421839477.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-05-20
- Estimated Expiration
- 2034-08-01
AI Technical Summary
In new energy vehicles, high-voltage wire harnesses are easily bound by straps to cause tight contact of the wire harness, resulting in heat accumulation and damage to the wire harness, shortening service life.
A high-voltage wiring harness for new energy vehicles is designed, using a separating mechanism between the snap ring and the slot, which separates the main body of the wiring harness through the slot of the snap ring, and uses the connecting mechanism to make the wiring harness in a transverse or annular array to avoid contact.
It effectively avoids contact and heat accumulation between wire harnesses, and improves the stability and life of wire harnesses.
Smart Images

Figure CN222886350U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vehicle wiring harnesses, and particularly relates to a high-voltage wiring harness for new energy vehicles that is easy to bind. Background Art
[0002] When a new energy vehicle is working, in order to enable multiple electrical components in the vehicle to work properly, relevant electrical components are connected to the main interface of the new energy vehicle through a high-voltage wiring harness.
[0003] Connect the wiring plug of the high-voltage wiring harness to the main interface of the new energy vehicle, and then connect the multiple wiring terminals on the high-voltage wiring harness to the corresponding electrical components respectively. After the connection is completed, generally, multiple wiring harnesses are directly tied together with a tie strap to prevent scattering.
[0004] However, the method of directly binding with a tie strap will cause contact between multiple wiring harnesses, and they are relatively closely attached. As a result, when multiple electrical components work simultaneously, multiple wiring harnesses are all energized to work, which leads to the phenomenon that heat accumulates easily at the binding position of the tie strap, and then the wiring harness is damaged, shortening the service life of the high-voltage wiring harness. For this reason, we propose a high-voltage wiring harness for new energy vehicles that is easy to bind. Content of the Utility Model
[0005] The purpose of the utility model is to provide a high-voltage wiring harness for new energy vehicles that is easy to bind, so as to solve the problems raised in the above background art.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A high-voltage wiring harness for new energy vehicles that is easy to bind, comprising:
[0007] A wiring harness main body, and a plurality of the wiring harness main bodies are provided;
[0008] A separation mechanism, which is arranged on the outer wall of the wiring harness main body. The separation mechanism is used to prevent the wiring harness main bodies from contacting each other. The separation mechanism includes a snap ring. A card slot is opened at the top of the snap ring. The card slot is fan-shaped. Connecting mechanisms are arranged on both sides of the snap ring.
[0009] Preferably, the central angle of the card slot is 240°, the radius of the card slot is greater than the radius of the wiring harness main body, the opening width of the card slot is smaller than the diameter of the wiring harness main body, and a protection mechanism is arranged at the top of the snap ring.
[0010] Preferably, the protection mechanism includes a semi-circular arc surface, and the semi-circular arc surface is opened at the top of the snap ring.
[0011] Preferably, the connecting mechanism includes a fixing block fixedly connected to one side of the snap ring. Rotating shafts are arranged on both the front and back of the fixing block. On the other side of the snap ring, fixing plates are symmetrically and fixedly connected. Rotating holes are formed on the front of both the fixing plates.
[0012] Preferably, moving holes are formed on both the front and back of the fixing block. The outer wall of the rotating shaft is movably inserted into the inner wall of the moving hole. A connecting cavity is formed between the two moving holes. Limited blocks are fixedly connected to the opposite ends of the two rotating shafts. The outer walls of the two limited blocks are slidably connected to the inner wall of the connecting cavity. A spring is arranged between the two limited blocks.
[0013] Preferably, communicating grooves are symmetrically formed at the top of the fixing block. The interiors of the two communicating grooves are both communicated with the interior of the connecting cavity. Sliding blocks are fixedly connected to the top of the two limited blocks. The outer walls of the two sliding blocks are respectively slidably connected to the inner walls of the two communicating grooves.
[0014] Preferably, a wiring plug is fixedly connected to one end of multiple wire harness bodies, and a wiring terminal is fixedly connected to the other end of each of the multiple wire harness bodies.
[0015] The technical effects and advantages of the present utility model:
[0016] With the arrangement of the snap ring and the card slot in the present utility model, multiple wire harness bodies are respectively clamped in the card slots of multiple snap rings, so that the multiple wire harness bodies can be separated by the multiple snap rings. Meanwhile, with the cooperation of the connecting mechanism, the multiple wire harness bodies can be arranged in a horizontal array or a circular array, avoiding the phenomenon of heat accumulation caused by the mutual contact of the multiple wire harness bodies, thereby improving the stability of the use of the wire harness bodies and extending the service life of the wire harness bodies. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model.
[0018] Figure 2 It is a three-dimensional structural schematic diagram of the connecting mechanism of the present utility model.
[0019] Figure 3 It is a schematic cross-sectional view of the fixing block of the present utility model seen from above.
[0020] Figure 4 It is one of the schematic diagrams of the working state structure of the connecting mechanism of the present utility model.
[0021] Figure 5 It is the second schematic diagram of the working state structure of the connecting mechanism of the present utility model.
[0022] In the figure: 101, wire harness main body; 201, snap ring; 202, card slot; 301, semi-circular surface; 401, fixing plate; 402, rotating hole; 403, fixing block; 404, rotating shaft; 501, movable hole; 502, connecting cavity; 503, spring; 601, limiting block; 701, communicating groove; 702, slider; 801, wiring plug; 802, wiring terminal. Specific embodiments
[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0024] The present invention provides a Figures 1-5 new energy vehicle high-voltage wire harness that is easy to bind as shown in the figure, including a wire harness main body 101 and a separating mechanism. There are multiple wire harness main bodies 101. One end of the multiple wire harness main bodies 101 is fixedly connected with a wiring plug 801, and the other ends of the multiple wire harness main bodies 101 are all fixedly connected with wiring terminals 802. By inserting the wiring plug 801 into the main machine interface of the new energy vehicle, the interface can be divided into multiple sub-interfaces through the wire harness main body 101 and the wiring plug 801, and then different devices are connected to the wiring terminals 802.
[0025] In a preferred embodiment, the separating mechanism is arranged on the outer wall of the wire harness main body 101. The separating mechanism is used to prevent the wire harness main bodies 101 from contacting each other. The separating mechanism includes a snap ring 201. A card slot 202 is opened at the top of the snap ring 201. The card slot 202 is fan-shaped. Connecting mechanisms are arranged on both sides of the snap ring 201. The multiple wire harness main bodies 101 are respectively stuck in the card slots 202 of the multiple snap rings 201. In this way, the multiple wire harness main bodies 101 can be separated by the multiple snap rings 201. At the same time, with the cooperation of the connecting mechanism, the multiple wire harness main bodies 101 can be arranged in a horizontal array or a circular array, avoiding the phenomenon of heat accumulation caused by the mutual contact of the multiple wire harness main bodies 101, thereby improving the stability of the use of the wire harness main body 101 and extending the service life of the wire harness main body 101.
[0026] Among them, the central angle of the card slot 202 is 240°. The radius of the card slot 202 is greater than the radius of the wire harness main body 101. The opening width of the card slot 202 is smaller than the diameter of the wire harness main body 101. A protection mechanism is provided at the top of the snap ring 201. When the wire harness main body 101 is inserted into the card slot 202, when the wire harness main body 101 just comes into contact with the snap ring 201, it will cause the wire harness main body 101 to squeeze the opening of the card slot 202, causing the snap ring 201 to deform, so that the wire harness main body 101 is completely snapped into the card slot 202. At this time, the snap ring 201 is restored, which can make the snap ring 201 stably sleeved on the outer wall of the wire harness main body 101, thereby improving the stability of the use of the snap ring 201.
[0027] Among them, the protection mechanism includes a semi-circular arc surface 301, which is opened at the top of the snap ring 201. Through the setting of the semi-circular arc surface 301, when the wire harness main body 101 is snapped into the card slot 202, the wire harness main body 101 will not show damage, thereby improving the protection effect on the wire harness main body 101.
[0028] Among them, the connection mechanism includes a fixing block 403 fixedly connected to one side of the snap ring 201. Rotating shafts 404 are provided on the front and back of the fixing block 403. The other side of the snap ring 201 is symmetrically and fixedly connected with fixing plates 401. Rotating holes 402 are opened on the front of the two fixing plates 401. When adjacent snap rings 201 are connected, the rotating shaft 404 on the outer wall of one snap ring 201 is inserted into the rotating hole 402 on the outer wall of the other snap ring 201, and the connection of the two snap rings 201 can be completed. And through the rotation of the rotating shaft 404 on the inner wall of the rotating hole 402, the two snap rings 201 can rotate around the position of the rotating shaft 404 inserted into the rotating hole 402. When multiple snap rings 201 are connected in pairs, multiple wire harness main bodies 101 can be separated in a circular array, such as Figure 4 For five snap rings 201 connected in pairs, Figure 5 For six snap rings 201 connected in pairs, when multiple wire harness main bodies 101 are not connected end to end, that is, as Figure 1 shown, three wire harness main bodies 101 are separated in a horizontal array, thereby improving the applicability of the separation mechanism.
[0029] Among them, movable holes 501 are provided on both the front and back of the fixed block 403. The outer wall of the rotating shaft 404 is movably inserted and connected with the inner wall of the movable hole 501. A connecting cavity 502 is provided between the two movable holes 501. Limiting blocks 601 are fixedly connected to the opposite ends of the two rotating shafts 404. The outer walls of the two limiting blocks 601 are slidably connected with the inner wall of the connecting cavity 502. A spring 503 is arranged between the two limiting blocks 601. Through the elastic action of the spring 503, the two limiting blocks 601 are simultaneously extruded by the spring 503, so that the rotating shaft 404 can be stably inserted into the corresponding rotating hole 402, thereby improving the working stability of the connecting mechanism. Moreover, the movable hole 501 limits the limiting block 601, so that the limiting block 601 cannot enter the movable hole 501, so that the rotating shaft 404 will not be separated from the movable hole 501, further improving the working stability of the connecting mechanism.
[0030] Among them, communicating grooves 701 are symmetrically provided at the top of the fixed block 403. The interiors of the two communicating grooves 701 are both communicated with the interior of the connecting cavity 502. Sliders 702 are fixedly connected to the tops of the two limiting blocks 601. The outer walls of the two sliders 702 are respectively slidably connected with the inner walls of the two communicating grooves 701. Through the arrangement of the sliders 702, the two rotating shafts 404 can be moved above the fixed block 403, thereby improving the operation convenience of the connecting mechanism.
[0031] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An easy-to-bind high-voltage wire harness for new energy vehicles, characterized in that: include: A wiring harness main body (101), wherein the wiring harness main body (101) is provided in plurality; A separation mechanism is provided on the outer wall of a wiring harness body (101), the separation mechanism is used to prevent the wiring harness bodies (101) from contacting each other, the separation mechanism comprises a snap ring (201), a snap groove (202) is provided at the top end of the snap ring (201), the snap groove (202) is arranged in a fan shape, and connection mechanisms are arranged on both sides of the snap ring (201).
2. The easily-bindable high-voltage wire harness for new energy vehicles according to claim 1 is characterized in that: The central angle of the clamping groove (202) is 240°, the radius of the clamping groove (202) is greater than the radius of the wiring harness body (101), the opening width of the clamping groove (202) is smaller than the diameter of the wiring harness body (101), and a protective mechanism is provided at the top of the clamping ring (201).
3. The easily-bindable high-voltage wire harness for new energy vehicles according to claim 2 is characterized in that: The protection mechanism comprises a semicircular arc surface (301), and the semicircular arc surface (301) is opened at the top end of the clamping ring (201).
4. The easily-bindable high-voltage wire harness for new energy vehicles according to claim 1 is characterized in that: The connection mechanism comprises a fixing block (403) fixedly connected to one side of the clamping ring (201), a rotating shaft (404) being provided on the front and back sides of the fixing block (403), a fixing plate (401) being symmetrically fixedly connected to the other side of the clamping ring (201), and a rotating hole (402) being provided on the front sides of the two fixing plates (401).
5. The easily-bindable high-voltage wire harness for new energy vehicles according to claim 4 is characterized in that: The front and back sides of the fixed block (403) are both provided with movable holes (501); the outer wall of the rotating shaft (404) is movably connected to the inner wall of the movable hole (501); a connecting cavity (502) is provided between the two movable holes (501); opposite ends of the two rotating shafts (404) are both fixedly connected to limit blocks (601); the outer walls of the two limit blocks (601) are both slidably connected to the inner wall of the connecting cavity (502); and a spring (503) is provided between the two limit blocks (601).
6. The easily-bindable high-voltage wire harness for new energy vehicles according to claim 5 is characterized in that: The top of the fixed block (403) is symmetrically provided with connecting grooves (701), the interiors of the two connecting grooves (701) are both connected to the interior of the connecting cavity (502), the tops of the two limit blocks (601) are both fixedly connected with sliders (702), and the outer walls of the two sliders (702) are respectively slidably connected to the inner walls of the two connecting grooves (701).
7. The easy-to-bind high-voltage wire harness for new energy vehicles according to claim 1, characterized in that: One end of the plurality of wiring harness bodies (101) is fixedly connected to a wiring plug (801), and the other end of the plurality of wiring harness bodies (101) is fixedly connected to a wiring terminal (802).