Stacking forming pushing device
By designing a stacking push device including scraping mechanism and pushing mechanism, the problem that the existing push device cannot maintain stable product transportation is solved, and the stability and efficient packaging of the product during the conveying process is achieved.
Patent Information
- Application Number
- CN202421970198.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-05-20
- Estimated Expiration
- 2034-08-14
AI Technical Summary
The existing push devices cannot maintain the stable delivery of the product during use, which can easily lead to the product being pushed and dropped, which will affect the packaging efficiency.
A stacking forming push device is designed, including a base, a support panel, a scraping mechanism and a pushing mechanism. The scraping mechanism consists of a conveyor belt and a brush assembly. The scraper moves through the conveyor belt to scrape the product into the pushing channel. The pushing mechanism moves along the pushing channel through the pushing drive mechanism, pushing the product to the output channel. The brush assembly increases friction, prevents product jumps, and ensures stable delivery.
It realizes the stability and integrity of the product during the conveying process, quickly completes the conveying, improves work efficiency, avoids uncertain factors of manual production, adapts to the environmental needs of the mechanical automation industry, and solves the problems of unstable conveying and low packaging efficiency of existing push-box devices.
Smart Images

Figure CN222886428U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of packaging equipment, in particular to a stacking, forming and pushing device. Background Art
[0002] Factories primarily use automated packaging machines. After stacking products, they must be transported to the packaging equipment for packaging. During this process, the stacked products must be transported stably. Existing pushers are unstable during use, easily causing the stacked products to scatter. Furthermore, stacked products are prone to falling during transport before being packaged, resulting in unstable transport and ultimately impacting packaging efficiency. Utility Model Content
[0003] The purpose of the utility model is to provide a stacking forming pushing device to solve at least one of the above problems existing in the prior art.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A stacking forming pushing device includes a base, on which a supporting panel, a scraping mechanism and a pushing mechanism are provided. The scraping direction of the scraping mechanism is perpendicular to the pushing direction of the pushing mechanism. The scraping mechanism includes a conveyor belt and a brush assembly. A number of scrapers are provided at equal intervals on the conveyor belt. The conveyor belt drives the scraper to move during conveying. The scraper scrapes the stacked products on the supporting panel into the pushing channel above the supporting panel. The brush assembly is arranged in the middle of the scraper mechanism. The brush assembly is used to press the stacked products in the pushing channel. The pushing mechanism includes a pushing drive mechanism and a pushing plate. The pushing drive mechanism drives the pushing plate to move along the pushing channel to push the stacked products in the pushing channel to the output channel.
[0006] In this technical solution, when the stacked products reach the support panel, a plurality of scrapers are evenly spaced on the conveyor belt. Two adjacent scrapers form a clamp-type stacking conveying station. During operation, the conveyor belt is driven clockwise by the motor of the scraper mechanism, and the scrapers installed on the conveyor belt push a group of stacked products into the pushing channel. The pushing drive mechanism then drives the pushing plate to move along the pushing channel to push the stacked products in the pushing channel to the output channel. Because the brush assembly is located in the middle of the scraper mechanism, the brush assembly is used to press the stacked products in the pushing channel, increasing friction, preventing the products from jumping during conveying, and ensuring the stable forward movement of the stacked products during conveying. In this technical solution, the scrapers scrape the stacked products into the pushing channel, and then the pushing mechanism pushes them into the next process to complete the pushing process. This can quickly complete the conveying, improve work efficiency, avoid many uncertainties in manual production, and has strong adaptability to the environment in the mechanical automation industry. The arrangement of the brush assembly ensures that the stacked products remain intact during conveying, solving the problems of unstable conveying and low packaging efficiency of existing box pushing devices.
[0007] Furthermore, in order to provide a pusher drive mechanism that can achieve reciprocating pushing and has high stability, the pusher drive mechanism includes a track, a slide, a push plate seat, a drive motor, a transmission arm, a first connecting rod, a swing arm and a second connecting rod. The track is arranged on the base, and the track is located below the support panel. The slide slides with the track, the push plate seat is fixed on the slide, and the push plate is fixed on the push plate seat; the drive motor is arranged on the base, and the drive motor drives the transmission arm to rotate, the lower end of the swing arm is rotatably connected to the base, one end of the transmission arm is rotatably connected to one end of the first connecting rod, the other end of the first connecting rod is rotatably connected to the middle of the swing arm, the upper end of the swing arm is rotatably connected to one end of the second connecting rod, and the other end of the second connecting rod is rotatably connected to the lower end of the slide.
[0008] When pushing the material, the driving motor drives the transmission arm to rotate, and then the first connecting rod pulls the swing arm to swing forward, the swing arm drives the second connecting rod, and the second connecting rod drives the slide to move along the track. The push plate seat and the push plate fixed on the slide move synchronously, thereby pushing the stacked formed products to the output channel. During the entire rotation process of the driving motor, the reciprocating movement of the slide on the track can be achieved through the above-mentioned connecting rod mechanism.
[0009] Furthermore, in order to facilitate the installation of the track and to improve the stability of the movement of the slide, a track frame is provided on the base, and two tracks are symmetrically provided on the track frame along its length. Rollers are respectively provided at the four corners of the slide, and the rollers roll with the inner sides of the corresponding tracks.
[0010] Furthermore, in order to improve the conveying smoothness of stacked products and reduce the contact area between the bottom surface of the product and the support panel during the scraping stage, one end of the support panel is connected to the output end of the upstream conveying device, and a plurality of through grooves or grooves are provided at intervals on the support panel, and the through grooves or grooves extend horizontally to the pushing channel.
[0011] Furthermore, in order to facilitate the modular installation of the support panel, and at the same time to improve the smoothness of pushing materials and reduce the contact area between the bottom surface of the product and the support panel during the pushing stage, the support panel includes a left support panel and a right support panel. The left support panel is installed on the base through the left bracket, and the right support panel is installed on the base through the right bracket. A gap is left between the left support panel and the right support panel, and the gap is located in the pushing channel.
[0012] Furthermore, in order to achieve a better scraping effect, the free end of the scraper is provided with a plurality of scraping teeth at equal intervals along the length direction of the scraper.
[0013] Furthermore, in order to facilitate the fixed installation of the scraper, the scraper is installed on the conveyor belt through a scraper seat.
[0014] Furthermore, in order to enable the brush to better press the product in the pushing channel, the brush assembly includes a plurality of brushes, which extend along the length direction of the scraping mechanism and are arranged side by side.
[0015] Furthermore, in order to facilitate the installation and fixation of the brush, a plurality of connecting rods are horizontally provided in the middle of the scraping mechanism, and a plurality of mounting grooves are provided at the lower ends of the connecting rods, and the brushes are fixedly installed in the corresponding mounting grooves.
[0016] Furthermore, in order to improve the transmission effect of the conveyor belt, a conveyor belt tensioning mechanism is provided on the scraper mechanism.
[0017] The beneficial effects of the present invention are as follows: according to the present technical solution, when the stacked products reach the support panel, a plurality of scrapers are evenly spaced on the conveyor belt, and two adjacent scrapers form a clamp-type stacking and conveying station. During operation, the motor of the scraper mechanism drives the conveyor belt to move clockwise, and the scrapers provided on the conveyor belt push a group of stacked products into the pushing channel. Thereafter, the pushing drive mechanism drives the pushing plate to move along the pushing channel to push the stacked products in the pushing channel into the output channel. Since the brush assembly is provided in the middle of the scraper mechanism, the brush assembly is used to press the stacked products in the pushing channel, increase friction, prevent the products from jumping during the conveying process, and ensure the stable forward movement of the stacked products during the conveying process. This technical solution uses a scraper to scrape the stacked products into the pushing channel, and then the pushing mechanism pushes them into the next process to complete the pushing. It can quickly complete the transportation, improve work efficiency, avoid many uncertainties in manual production, and has strong adaptability to the environment in the mechanical automation industry. The setting of the brush assembly allows the stacked products to remain intact during the transportation process, solving the problems of unstable transportation and low packaging efficiency of the existing box pushing device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural diagram of the utility model;
[0019] Figure 2 This is a structural diagram of the support panel and the pusher mechanism in the present invention;
[0020] Figure 3 This is a schematic structural diagram of the scraping mechanism in the utility model;
[0021] Figure 4 It is a side structural schematic diagram of the present utility model.
[0022] In the figure: base 1; support panel 2; left support panel 2.1; right support panel 2.2; conveyor belt 3; brush assembly 4; scraper 5; push channel 6; push plate 7; output channel 8; track 9; slide 10; push plate seat 11; transmission arm 12; first connecting rod 13; swing arm 14; second connecting rod 15; transmission seat 16; support 17; track frame 18; roller 19; through groove 20; gap 23; scraper teeth 24; scraper seat 25; connecting rod 26; conveyor belt tensioning mechanism 27. DETAILED DESCRIPTION
[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the present invention will be briefly introduced below in conjunction with the drawings and the description of the embodiments or the prior art. Obviously, the following description of the structures of the drawings is only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work. It should be noted that the description of these embodiments is used to help understand the present invention, but does not constitute a limitation of the present invention.
[0024] Example 1:
[0025] like Figure 1-Figure 4 As shown, this embodiment provides a stacking forming pushing device, including a base 1, on which a supporting panel 2, a scraping mechanism and a pushing mechanism are provided. The scraping direction of the scraping mechanism is perpendicular to the pushing direction of the pushing mechanism. The scraping mechanism includes a conveyor belt 3 and a brush assembly 4. A number of scrapers 5 are provided at equal intervals on the conveyor belt 3. The conveyor belt 3 drives the scraper 5 to move during conveying. The scraper 5 scrapes the stacked products on the supporting panel 2 into the pushing channel 6 above the supporting panel 2. The brush assembly 4 is arranged in the middle of the scraper mechanism. The brush assembly 4 is used to press the stacked products in the pushing channel 6. The pushing mechanism includes a pushing drive mechanism and a pushing plate 7. The pushing drive mechanism drives the pushing plate 7 to move along the pushing channel 6 to push the stacked products in the pushing channel 6 to the output channel 8.
[0026] In this technical solution, when the stacked products arrive on the support panel 2, a number of scrapers 5 are evenly spaced on the conveyor belt 3. Two adjacent scrapers 5 form a clamp-type stacking conveying station. During operation, the motor of the scraper mechanism (not shown in the figure) drives the conveyor belt 3 to move clockwise, and the scrapers 5 set on the conveyor belt 3 push a group of stacked products into the pushing channel 6. Then, the pushing drive mechanism drives the pushing plate 7 to move along the pushing channel 6 to push the stacked products in the pushing channel 6 to the output channel 8. Since the brush assembly 4 is set in the middle of the scraper mechanism, the brush assembly 4 is used to press the stacked products in the pushing channel 6, increase friction, prevent the products from jumping during transportation, and ensure the stable movement of the stacked products during transportation. In this technical solution, the scraper 5 scrapes the stacked products into the pushing channel 6, and then the pushing mechanism pushes them into the next process to complete the pushing. It can quickly complete the transportation, improve work efficiency, avoid many uncertainties in manual production, and has strong adaptability to the environment in the mechanical automation industry. The setting of the brush component 4 allows the stacked products to remain intact during the transportation process, solving the problems of unstable transportation and low packaging efficiency of the existing box pushing device.
[0027] Example 2:
[0028] This embodiment is optimized based on the above embodiment 1.
[0029] In order to provide a pusher drive mechanism that can realize reciprocating pushing and has high stability, the pusher drive mechanism includes a track 9, a slide 10, a push plate seat 11, a driving motor (not shown in the figure), a transmission arm 12, a first connecting rod 13, a swing arm 14 and a second connecting rod 15. The track 9 is arranged on the base 1, and the track 9 is located below the support panel 2. The slide 10 slides with the track 9, the push plate seat 11 is fixed on the slide 10, and the push plate 7 is fixed on the push plate seat 11; the driving motor (not shown in the figure) is arranged on the base 1 through the transmission seat 16, and the output shaft of the driving motor (not shown in the figure) drives the transmission arm 12 to rotate, and the lower end of the swing arm 14 is rotatably connected to the base 1 through the support 17, one end of the transmission arm 12 is rotatably connected to one end of the first connecting rod 13, and the other end of the first connecting rod 13 is rotatably connected to the middle part of the swing arm 14, the upper end of the swing arm 14 is rotatably connected to one end of the second connecting rod 15, and the other end of the second connecting rod 15 is rotatably connected to the lower end of the slide 10.
[0030] When pushing materials, the driving motor (not shown in the figure) drives the transmission arm 12 to rotate, and then the first connecting rod 13 pulls the swing arm 14 to swing forward, and the swing arm 14 drives the second connecting rod 15, and the second connecting rod 15 drives the slide 10 to move along the track 9. The push plate seat 11 and the push plate 7 fixed on the slide 10 move synchronously, thereby pushing the stacked formed products to the output channel 8. During the rotation of the entire driving motor (not shown in the figure), the reciprocating movement of the slide 10 on the track 9 can be realized through the above-mentioned connecting rod mechanism.
[0031] Example 3:
[0032] This embodiment is optimized based on the above embodiment 2.
[0033] In order to facilitate the installation of the track 9 and to improve the stability of the movement of the slide 10, a track frame 18 is provided on the base 1. Two tracks 9 are symmetrically provided on the track frame 18 along its length. Rollers 19 are respectively provided at the four corners of the slide 10, and the rollers 19 roll with the inner sides of the corresponding tracks 9.
[0034] Example 4:
[0035] This embodiment is optimized based on the above embodiment 1.
[0036] In order to improve the conveying smoothness of stacked products and reduce the contact area between the bottom surface of the product and the support panel 2 during the scraping stage, one end of the support panel 2 is connected to the output end of the upstream conveying device, and a plurality of through grooves 20 or grooves are provided at intervals on the support panel 2, and the through grooves 20 or grooves extend horizontally to the pushing channel 6.
[0037] Example 5:
[0038] This embodiment is optimized based on the above-mentioned embodiment 4.
[0039] In order to facilitate the modular installation of the support panel 2, and at the same time to improve the smoothness of pushing materials and reduce the contact area between the bottom surface of the product and the support panel 2 during the pushing stage, the support panel 2 includes a left support panel 2.1 and a right support panel 2.2. The left support panel 2.1 is installed on the base 1 through the left bracket, and the right support panel 2.2 is installed on the base 1 through the right bracket. A gap 23 is left between the left support panel 2.1 and the right support panel 2.2, and the gap 23 is located in the pushing channel 6.
[0040] Example 6:
[0041] This embodiment is optimized based on the above embodiment 1.
[0042] In order to achieve a better scraping effect, the free end of the scraper 5 is provided with a plurality of scraping teeth 24 at equal intervals along the length direction of the scraper 5 .
[0043] Example 7:
[0044] This embodiment is optimized based on the above embodiment 1.
[0045] In order to facilitate the fixed installation of the scraper 5 , the scraper 5 is installed on the conveyor belt 3 through the scraper seat 25 .
[0046] Example 8:
[0047] This embodiment is optimized based on the above embodiment 1.
[0048] In order to enable the brush to better press the product in the pushing channel 6, the brush assembly 4 includes a plurality of brushes, which extend along the length direction of the scraping mechanism and are arranged side by side.
[0049] Example 9:
[0050] This embodiment is optimized based on the above-mentioned embodiment 8.
[0051] In order to facilitate the installation and fixation of the brush, a plurality of connecting rods 26 are horizontally provided in the middle of the scraping mechanism, and a plurality of mounting grooves are provided at the lower ends of the connecting rods 26, and the brushes are fixedly installed in the corresponding mounting grooves.
[0052] Example 10:
[0053] This embodiment is optimized based on the above embodiment 1.
[0054] In order to improve the transmission effect of the conveyor belt 3, a conveyor belt tensioning mechanism 27 is provided on the scraper mechanism.
[0055] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.
Claims
1. A stacking forming pushing device, characterized in that: The present invention comprises a base, on which a supporting panel, a scraping mechanism and a pushing mechanism are provided. The scraping direction of the scraping mechanism is perpendicular to the pushing direction of the pushing mechanism. The scraping mechanism comprises a conveyor belt and a brush assembly. A plurality of scrapers are arranged at equal intervals on the conveyor belt. The conveyor belt drives the scraper to move during conveying. The scraper scrapes the stacked products on the supporting panel into a pushing channel above the supporting panel. The brush assembly is arranged in the middle of the scraping mechanism. The brush assembly is used to press the stacked products in the pushing channel. The pushing mechanism comprises a pushing drive mechanism and a pushing plate. The pushing drive mechanism drives the pushing plate to move along the pushing channel to push the stacked products in the pushing channel to the output channel.
2. A stacking forming pushing device according to claim 1, characterized in that: The pusher drive mechanism includes a track, a slide, a push plate seat, a drive motor, a transmission arm, a first connecting rod, a swing arm and a second connecting rod. The track is arranged on a base, and the track is located below a supporting panel. The slide slides in cooperation with the track, and the push plate seat is fixed on the slide, and the push plate is fixed on the push plate seat; the drive motor is arranged on the base, and the drive motor drives the transmission arm to rotate, and the lower end of the swing arm is rotationally connected to the base, one end of the transmission arm is rotationally connected to one end of the first connecting rod, and the other end of the first connecting rod is rotationally connected to the middle part of the swing arm, the upper end of the swing arm is rotationally connected to one end of the second connecting rod, and the other end of the second connecting rod is rotationally connected to the lower end of the slide.
3. A stacking forming pushing device according to claim 2, characterized in that: The base is provided with a track frame, and the track frame is symmetrically provided with two tracks along its length. Rollers are respectively provided at the four corners of the slide seat, and the rollers are rollingly matched with the inner sides of the corresponding tracks.
4. The stacking forming pushing device according to claim 1, characterized in that: One end of the support panel is connected to the output end of the upstream conveying device, and a plurality of through slots or grooves are arranged at intervals on the support panel, and the through slots or grooves extend horizontally to the material pushing channel.
5. A stacking forming pushing device according to claim 4, characterized in that: The support panel includes a left support panel and a right support panel. The left support panel is installed on the base through a left bracket, and the right support panel is installed on the base through a right bracket. A gap is left between the left support panel and the right support panel, and the gap is located in the pushing channel.
6. The stacking forming pushing device according to claim 1, characterized in that: The free end of the scraper is provided with a plurality of scraping teeth at equal intervals along the length direction of the scraper.
7. The stacking forming pushing device according to claim 1, characterized in that: The scraper is installed on the conveyor belt through a scraper seat.
8. The stacking forming pushing device according to claim 1, characterized in that: The brush assembly comprises a plurality of brushes, which extend along the length direction of the scraping mechanism and are arranged side by side.
9. The stacking forming pushing device according to claim 8, characterized in that: A plurality of connecting rods are transversely arranged in the middle of the scraping mechanism, a plurality of mounting grooves are arranged at the lower ends of the connecting rods, and the brushes are fixedly installed in the corresponding mounting grooves.
10. The stacking forming pushing device according to claim 1, characterized in that: The scraping mechanism is provided with a conveyor belt tensioning mechanism.