Conveying device for calorific value fly ash
By designing a calorific value fly ash conveying device including powder bins, conveying tanks, ash inlet pipes, ash pipes and connecting mechanisms, the problem that existing devices are difficult to meet the complex production batching needs and cumbersome connection processes is solved, and efficient and accurate fly ash conveying and raw material calorific value increase is achieved.
Patent Information
- Application Number
- CN202421790779.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-05-20
- Estimated Expiration
- 2034-07-26
AI Technical Summary
The existing calorific value fly ash conveying devices are difficult to meet the needs of complex production batching in practical applications. The conveying efficiency and accuracy are insufficient, which limits the potential for improving the calorific value of raw materials. The connection process is complicated and complicated, which increases the difficulty of operation and the risk of errors.
A calorific value fly ash conveying device is designed, including a powder chamber, a conveying tank, ash inlet pipe, ash pipe and a connecting mechanism. By setting up chutes and rotor scales, high-precision measurement and transportation of fly ash can be achieved; through the design of multiple ash inlet pipes and connection mechanisms, the ash unloading speed and connection efficiency can be improved.
It realizes high-precision measurement and efficient transportation of calorific value fly ash, improves the calorific value of raw materials, reduces physical coal consumption, and simplifies the connection process, reducing operational difficulty and error risk.
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Figure CN222886581U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field related to fly ash, and specifically relates to a conveying device for calorific value fly ash. Background Art
[0002] Fly ash is a fine-grained residue collected from the flue gas of coal-fired power plants. It is mainly composed of oxides of elements such as silicon, aluminum, iron, and calcium, and appears gray or gray-black in appearance. During the coal combustion process, inorganic minerals melt at high temperatures and then quickly cool and solidify to form these tiny, porous glassy spherical particles. With the progress of technology and the enhancement of environmental awareness, the comprehensive utilization of fly ash has received more and more attention. Through scientific methods and technical means, fly ash can be transformed into a variety of useful products.
[0003] Some current calorific value fly ash conveying devices in the market often face challenges in meeting the complex production batching requirements in actual applications. Especially in the modern industrial production environment that pursues high efficiency and energy conservation, these traditional devices often fail to fully consider the particularity of fly ash as a high-calorific value raw material. Their conveying efficiency and accuracy are insufficient, restricting the potential for improving the calorific value of raw materials, and thus failing to effectively achieve the goal of reducing coal consumption and optimizing energy utilization.
[0004] Currently, during the process of conveying calorific value fly ash to the powder silo, the commonly used method is to directly inject it through the ash discharging pipe by a tank truck. Currently, 2 ash discharging ports are designed, with low efficiency and difficulty in meeting the fast-paced requirements of the production line. At the same time, the connection process between the ash discharging pipe and the powder silo inlet pipe is cumbersome and complex, not only taking a long time, but also increasing the operation difficulty and error risk, seriously affecting the fast and efficient docking between the tank truck and the powder silo.
[0005] Therefore, we make improvements and propose a conveying device for calorific value fly ash. Content of the Utility Model
[0006] Aiming at the deficiencies of the prior art, the utility model provides a conveying device for calorific value fly ash, which solves the problems mentioned in the background art.
[0007] In order to achieve the above utility model purpose, the utility model provides the following technical solutions:
[0008] A conveying device for calorific value fly ash to solve the above problems.
[0009] Specifically, this application is as follows:
[0010] It includes a powder silo, a conveying trough is arranged on the lower side of the powder silo, an ash inlet pipe is arranged outside the powder silo, and the lower end of the ash inlet pipe is connected with an ash discharging pipe. A connecting mechanism is arranged between the ash inlet pipe and the ash discharging pipe;
[0011] The lower surface of the powder bin is connected with an inclined chute, and the lower end of the inclined chute is connected with a rotor weigher. The lower discharge port of the rotor weigher is communicated with a conveying chute, and a support frame is fixedly installed on the lower surface of the rotor weigher.
[0012] As a preferred technical solution of the present application, a plurality of ash inlet pipes are provided, and all the plurality of ash inlet pipes are communicated with the powder bin.
[0013] As a preferred technical solution of the present application, the connecting mechanism includes a connecting piece and a connecting head. The connecting piece is fixedly connected to the ash discharging pipe, and the connecting head is fixedly connected to the ash discharging pipe. A clamping structure is formed between the connecting piece and the connecting head.
[0014] As a preferred technical solution of the present application, an installation groove is formed on the outer surface of the connecting head. Sliding grooves are formed on the inner walls on both the upper and lower sides of the connecting piece, and clamping blocks are slidably connected inside the sliding grooves. The lower ends of the clamping blocks are inclined, and the lower ends of the clamping blocks are connected to the installation groove in a clamping manner.
[0015] As a preferred technical solution of the present application, a threaded rod is rotatably connected inside the connecting piece, and one end of the threaded rod extends into the sliding groove. The threaded rod is threadedly connected to the clamping block, and a rotating handle is fixedly installed on the surface of the other end of the threaded rod.
[0016] As a preferred technical solution of the present application, a sealing ring is fixedly installed on one side surface of the connecting head, and a sealing groove is formed inside the connecting piece. A sealing gasket is adhesively connected inside the sealing groove, and the sealing ring is connected to the sealing groove in a clamping manner.
[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0018] In the solution of the present application:
[0019] 1. By providing the inclined chute and the rotor weigher, and adding an ash inlet pipe outside the powder bin (for discharging fly ash from the tanker), through the metering of the rotor weigher and the conveying of the inclined chute to the conveying chute, the rotor weigher can achieve high-precision metering of the calorific value fly ash material. The fly ash with calorific value in the external batching of the mill can fully meet the production requirements; adding 2 - 2.5% in the conveying chute, taking advantage of the calorific value characteristics of the fly ash, through reasonable batching, it can not only meet the production batching requirements but also increase the calorific value of the raw meal to achieve the purpose of reducing coal consumption, and can reduce the actual coal consumption; at the same time, a mature and stable external batching process system can be formed in the external batching of the mill to ensure the continuous operation of production, improve the hourly output of the vertical mill, and reduce the power consumption of the raw meal process.
[0020] 2. By adding a dust inlet pipe, the ash discharge speed can be improved. By using the connecting mechanism, the connecting head is clamped into the connecting piece, and by turning the rotating handles on both sides, the threaded rod can be driven to rotate. While the threaded rod rotates, the clamping block can be driven to slide in the chute and make the clamping block snap into the installation groove to fixedly connect the connecting piece and the connecting head. At the same time, the sealing ring can squeeze the gasket inside the sealing groove to improve the sealing performance between the connecting piece and the connecting head, reducing the connection time and ash leakage phenomenon. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 FIG. 6 is a three-dimensional structural schematic diagram of the conveying device for calorific value fly ash provided by the present application;
[0022] Figure 2 FIG. 10 is a three-dimensional structural schematic diagram of the connecting mechanism of the conveying device for calorific value fly ash provided by the present application;
[0023] Figure 3 FIG. 14 is a sectional structural schematic diagram of the connecting piece and the connecting head of the conveying device for calorific value fly ash provided by the present application;
[0024] Figure 4 FIG. 18 is the conveying device for calorific value fly ash provided by the present application Figure 3 FIG. 20 is an enlarged structural schematic diagram of part A in the present application.
[0025] Reference numerals in the figures:
[0026] 1, powder silo; 2, inclined chute; 3, rotor scale; 4, conveying chute; 5, support frame; 6, dust inlet pipe; 7, ash discharging pipe; 8, connecting mechanism; 801, connecting piece; 802, connecting head; 803, installation groove; 804, chute; 805, clamping block; 806, threaded rod; 807, rotating handle; 808, sealing ring; 809, sealing groove; 810, gasket. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0027] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Apparently, the described embodiments are some but not all of the embodiments of the present utility model.
[0028] Therefore, the following detailed description of the embodiments of the present utility model is not intended to limit the scope of the present utility model claimed, but merely represents some embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the scope of protection of the present utility model.
[0029] It should be noted that, without conflict, the embodiments in the present utility model and the features and technical solutions in the embodiments can be combined with each other.
[0030] It should be noted that: Similar reference numerals and letters indicate similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0031] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by terms such as "upper" and "lower" is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the present utility model is usually placed during use, or the orientation or positional relationship commonly understood by those skilled in the art. Such terms are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. In addition, terms such as "first" and "second" are only used for distinguishing descriptions and cannot be understood as indicating or implying relative importance.
[0032] To solve the technical problems in the background art, the following conveying device for calorific value fly ash is provided:
[0033] Combined with Figure 1 - Figure 4 As shown, a conveying device for calorific value fly ash provided by the present utility model includes a powder silo 1. A conveying trough 4 is arranged on the lower side of the powder silo 1. An ash inlet pipe 6 is arranged outside the powder silo 1, and the lower end of the ash inlet pipe 6 is connected with a ash discharging pipe 7. A connecting mechanism 8 is arranged between the ash inlet pipe 6 and the ash discharging pipe 7. The lower surface of the powder silo 1 is connected with an inclined trough 2, and the lower end of the inclined trough 2 is connected with a rotor scale 3. The lower end discharge port of the rotor scale 3 is communicated with the conveying trough 4, and a support frame 5 is fixedly installed on the lower surface of the rotor scale 3.
[0034] In this embodiment: An ash inlet pipe 6 (for discharging fly ash from the tank truck) is added outside the powder silo 1. It is metered by the rotor scale 3 and conveyed to the conveying trough 4 through the inclined trough 2. The rotor scale 3 can achieve high-precision metering of the calorific value fly ash material. The fly ash with calorific value can fully meet the production requirements in the external batching of the mill. 2 - 2.5% is added in the conveying trough 4. Utilizing the calorific value characteristics of the fly ash, through reasonable batching, it can not only meet the production batching requirements but also increase the calorific value of the raw meal to achieve the purpose of reducing coal consumption and can reduce the physical coal consumption.
[0035] Refer to Figure 1 , on the basis of the above embodiment, in order to improve the ash discharging speed, the following design is given in this embodiment:
[0036] As a preferred implementation manner, a plurality of ash inlet pipes 6 are arranged, and all the plurality of ash inlet pipes 6 are communicated with the powder silo 1.
[0037] In this embodiment: By providing a plurality of ash inlet pipes 6, multiple tank trucks can simultaneously transport fly ash into the powder silo 1, improving the ash unloading speed and thus enhancing the working efficiency.
[0038] Reference Figure 1 - Figure 4 , on the basis of the above embodiment, in order to facilitate the connection between the ash inlet pipe 6 and the ash discharging pipe 7, the following design is given in this embodiment:
[0039] As a preferred embodiment, the connecting mechanism 8 includes a connecting member 801 and a connecting head 802. The connecting member 801 is fixedly connected to the ash discharging pipe 7, and the connecting head 802 is also fixedly connected to the ash discharging pipe 7. The connecting member 801 and the connecting head 802 are in a snap-fit structure.
[0040] In this embodiment: By snap-fitting the connecting member 801 and the connecting head 802, the purpose of connecting the ash inlet pipe 6 and the ash discharging pipe 7 can be achieved.
[0041] Reference Figure 2 - Figure 4 , on the basis of the above embodiment, in order to fixedly connect the connecting member 801 and the connecting head 802, the following design is given in this embodiment:
[0042] As a preferred embodiment, an installation groove 803 is provided on the outer surface of the connecting head 802. Slide grooves 804 are provided on the inner walls on both the upper and lower sides of the connecting member 801. A clamping block 805 is slidably connected inside the slide groove 804. The lower end of the clamping block 805 is inclined, and the lower end of the clamping block 805 is snap-fitted with the installation groove 803.
[0043] In this embodiment: After the connecting head 802 is inserted into the connecting member 801, the clamping block 805 inside the slide groove 804 can be slid to make the clamping block 805 snap into the installation groove 803, thereby fixedly connecting the connecting head 802 and the connecting member 801.
[0044] Reference Figure 3 and Figure 4 , on the basis of the above embodiment, in order to drive the clamping block 805 to slide inside the slide groove 804, the following design is given in this embodiment:
[0045] As a preferred embodiment, a threaded rod 806 is rotatably connected inside the connecting member 801. One end of the threaded rod 806 extends into the slide groove 804. The threaded rod 806 is threadedly connected to the clamping block 805, and a rotating handle 807 is fixedly installed on the surface of the other end of the threaded rod 806.
[0046] In this embodiment: The rotatable handle 807 is rotated to drive the threaded rod 806 to rotate. Since the connection between the threaded rod 806 and the clamping block 805 is a threaded connection, when the threaded rod 806 rotates, the clamping block 805 can be driven to slide in the chute 804, and the clamping block 805 is clamped into the installation groove 803.
[0047] Reference Figure 3 and Figure 4 , on the basis of the above embodiment, in order to avoid ash leakage, the following design is given in this embodiment:
[0048] As a preferred implementation manner, a sealing ring 808 is fixedly installed on one side surface of the connector 802, a sealing groove 809 is formed inside the connecting member 801, a sealing gasket 810 is adhesively connected inside the sealing groove 809, and the connection between the sealing ring 808 and the sealing groove 809 is a snap connection.
[0049] In this embodiment: Since the bottom of the clamping block 805 is inclined, when the clamping block 805 contacts the inclined surface of the installation groove 803 and continues to move downward, the clamping block 805 will squeeze the connector 802, and the sealing gasket 810 inside the sealing groove 809 will be squeezed by the sealing ring 808 on the surface of the connector 802, improving the sealing performance between the connecting member 801 and the connector 802 and avoiding ash leakage.
[0050] The above is the working process of the entire device, and the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
Claims
1. A device for conveying high-calorific value fly ash, comprising a fly ash bin (1), characterized in that: A conveying trough (4) is provided at the lower side of the powder bin (1), an ash inlet pipe (6) is provided outside the powder bin (1), and a ash beating pipe (7) is connected to the lower end of the ash inlet pipe (6), and a connecting mechanism (8) is provided between the ash inlet pipe (6) and the ash beating pipe (7); The lower surface of the powder bin (1) is connected to a chute (2), and the lower end of the chute (2) is connected to a rotor scale (3), the lower end discharge port of the rotor scale (3) is connected to the conveying trough (4), and a support frame (5) is fixedly mounted on the lower surface of the rotor scale (3).
2. A conveying device for calorific value fly ash according to claim 1, characterized in that: A plurality of ash inlet pipes (6) are provided, and the plurality of ash inlet pipes (6) are all connected to the powder bin (1).
3. The device for conveying calorific value fly ash according to claim 1, characterized in that: The connection mechanism (8) comprises a connection piece (801) and a connection head (802), and the connection piece (801) and the dust-beating pipe (7) are connected in a fixed manner, and the connection head (802) and the dust-beating pipe (7) are fixedly connected, and a snap-fit structure is formed between the connection piece (801) and the connection head (802).
4. A device for conveying calorific value fly ash according to claim 3, characterized in that: The outer surface of the connector (802) is provided with a mounting groove (803), the inner walls of the upper and lower sides of the connector (801) are provided with sliding grooves (804), and a clamping block (805) is slidably connected inside the sliding groove (804), the lower end of the clamping block (805) is arranged obliquely, and the lower end of the clamping block (805) is connected to the mounting groove (803) in a snap-fit connection.
5. A device for conveying calorific value fly ash according to claim 4, characterized in that: The connecting member (801) is internally rotatably connected with a threaded rod (806), and one end of the threaded rod (806) extends into the interior of the slide groove (804). The threaded rod (806) is connected to the clamping block (805) in a threaded connection, and a rotating handle (807) is fixedly mounted on the surface of the other end of the threaded rod (806).
6. The device for conveying calorific value fly ash according to claim 3, characterized in that: A sealing ring (808) is fixedly mounted on one side surface of the connector (802), and a sealing groove (809) is provided inside the connector (801). A sealing gasket (810) is bonded inside the sealing groove (809), and the sealing ring (808) and the sealing groove (809) are connected by a snap-fit connection.