Compost turning machine
By designing a composting pile machine with multiple components, the problems of uneven compost pile and dependence on manpower are solved, automated fermentation rate and position change are realized, and fermentation rate and product quality are improved.
Patent Information
- Application Number
- CN202421591720.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-05-20
- Estimated Expiration
- 2034-07-08
AI Technical Summary
In the prior art, the compost is unevenly turned, resulting in slow fermentation speed, poor product quality, and relying on manpower or small loaders, which has low efficiency.
A composting pile turning machine is designed, including base plate, lifting assembly, synchronous assembly, turn-pileting assembly, drive assembly and mobile assembly. Through the coordinated work of the spindle motor, electric push rod and drive motor, automatic turn-pile and position change is achieved.
It realizes uniformity and automation of compost turnover, saves manpower, improves fermentation rate, ensures product quality, and can flip compost in multiple locations.
Smart Images

Figure CN222886720U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of compost turning, in particular to a compost turning machine. Background Art
[0002] The main by-products of residential living areas, sewage treatment plants, and large-scale livestock and poultry farms: kitchen waste, sludge, and feces (collectively referred to as organic waste or fermentation raw materials), are large in quantity and highly concentrated. Among them, they contain a large number of pathogenic bacteria, viruses, parasite eggs, as well as various toxic and harmful components such as nitroaromatic hydrocarbons and polycyclic aromatic hydrocarbons. If not disposed of in a timely and effective manner, it is extremely easy to cause serious environmental pollution. Moreover, these organic wastes are valuable and can be used as raw materials for producing organic fertilizers. By using turning equipment to turn, stir, and aerate the materials, it is possible to improve the composting fermentation environment, promote the metabolism of microorganisms in the compost materials, increase the fermentation rate, ensure the quality of compost products, increase the degree of large-scale mechanized production, and realize the harmless, inorganic, and resourceful treatment of organic waste. These have become important topics for modern urban managers to study.
[0003] In the prior art, high-temperature fermentation technology is often used to treat and dispose of municipal domestic waste. It has become the main source of producing organic fertilizers. During the process of producing organic fertilizers, continuous and uniform turning is the key to enabling all organic compost to ferment in a short period. However, currently, most production uses manual labor or small loaders to shovel and turn, resulting in quality problems such as extremely uneven turning. Content of the Utility Model
[0004] The purpose of the utility model is to provide a compost turning machine to solve the above-mentioned deficiencies in the technology.
[0005] To achieve the above purpose, the utility model provides the following technical solution: a compost turning machine, including a bottom plate, a lifting component is installed on the top of the bottom plate, a synchronization component is installed above the bottom plate through the lifting component, a turning component is installed below the bottom plate through the synchronization component, a driving component is installed on the top of the bottom plate, and a moving component is installed below the bottom plate through the driving component.
[0006] Preferably, the lifting component includes an electric push rod, the electric push rod is fixed on the top of the bottom plate, and the top of the electric push rod is fixedly connected with a support plate.
[0007] Preferably, the synchronization component includes a main shaft motor, the main shaft motor is fixed on the top of the support plate, the output end of the main shaft motor is fixedly connected with a secondary rotating shaft, a synchronization mechanism is installed at the other end of the secondary rotating shaft, a main groove is opened outside the support plate, a secondary groove is opened outside the bottom plate, and the synchronization mechanism is installed inside the main groove and the secondary groove.
[0008] Preferably, the synchronization mechanism includes a driving wheel fixed to the end of the secondary rotating shaft. A turning wheel is provided below the bottom plate. A driven wheel is fixedly connected to the outside of the turning wheel, and a synchronous belt is installed outside the driven wheel and the driving wheel.
[0009] Preferably, the turning and piling component includes a secondary fixing block fixed to the bottom of the bottom plate. A secondary bearing is installed inside the secondary fixing block. The inside of the secondary bearing is connected to the outside of the turning wheel, and a turning rod is fixedly connected to the outside of the turning wheel.
[0010] Preferably, the driving component includes a driving motor fixed to the top of the bottom plate. The output end of the driving motor is fixedly connected to a main rotating shaft, and the other end of the main rotating shaft is fixedly connected to a driving gear. A limiting groove is formed outside the bottom plate.
[0011] Preferably, the moving component includes a main fixing block fixed to the bottom of the bottom plate. A main bearing is installed inside the main fixing block. A rotating rod is fixedly connected to the inside of the main bearing. A driven gear is fixedly connected to the outside of the rotating rod, and a wheel is fixedly connected to the end of the rotating rod. The driving gear and the driven gear mesh with each other inside the limiting groove.
[0012] Preferably, a supporting block is provided below the bottom plate. A guiding groove is formed at the top of the supporting block, and the outside of the wheel is installed inside the guiding groove.
[0013] In the above technical solution, the technical effects and advantages provided by the present utility model are as follows:
[0014] 1. By starting the main shaft motor, the main shaft motor drives the secondary rotating shaft to make the driving wheel rotate. The driving wheel drives the driven wheel to make the turning wheel rotate. The turning wheel rotates with the help of the secondary fixing block and the secondary bearing, and the turning wheel drives the turning rod to rotate, thereby turning the compost. When it is necessary to adjust the turning height, start the electric push rod. The electric push rod pushes the supporting plate, so that the synchronization component drives the turning and piling component to move up and down. The machine automatically turns the compost, saving manpower and turning the compost evenly.
[0015] 2. When it is necessary to change the turning position, start the driving motor. The driving motor drives the main rotating shaft to make the driving gear rotate. The driving gear drives the driven gear to make the rotating rod rotate. The rotating rod rotates with the help of the main fixing block and the main bearing, and the rotating rod drives the wheel to rotate inside the guiding groove, thereby moving the whole device and turning the compost at more positions. Description of the Drawings
[0016] To more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings.
[0017] Figure 1 It is a schematic diagram of the overall structure of the present utility model;
[0018] Figure 2 It is a schematic front view structure diagram of the present utility model;
[0019] Figure 3 It is a schematic front view sectional structure diagram of the present utility model;
[0020] Figure 4 It is a schematic bottom view sectional structure diagram of the present utility model;
[0021] Figure 5 It is a schematic structure diagram of the synchronization mechanism of the present utility model.
[0022] Explanation of reference numerals:
[0023] 1, bottom plate; 2, support plate; 3, electric push rod; 4, drive motor; 5, main rotating shaft; 6, driving gear; 7, main fixing block; 8, main bearing; 9, rotating rod; 10, driven gear; 11, wheel; 12, main shaft motor; 13, auxiliary rotating shaft; 14, main groove; 15, auxiliary groove; 16, synchronization mechanism; 17, turning wheel; 18, driving wheel; 19, driven wheel; 20, synchronous belt; 21, auxiliary fixing block; 22, auxiliary bearing; 23, turning rod; 24, limiting groove; 25, support block; 26, guide groove. Detailed implementation manners
[0024] In order to enable those skilled in the art to better understand the technical solutions of the present utility model, the following will further introduce the present utility model in detail in conjunction with the drawings.
[0025] The present utility model provides a compost turning machine as shown in Figures 1-5 which includes a bottom plate 1. An elevating assembly is installed on the top of the bottom plate 1. A synchronization assembly is installed above the bottom plate 1 through the elevating assembly. A turning assembly is installed below the bottom plate 1 through the synchronization assembly. A driving assembly is installed on the top of the bottom plate 1. A moving assembly is installed below the bottom plate 1 through the driving assembly.
[0026] Further, the elevating assembly includes an electric push rod 3. The electric push rod 3 is fixed on the top of the bottom plate 1. The top of the electric push rod 3 is fixedly connected to a support plate 2. When it is necessary to adjust the turning height, the electric push rod 3 is started, and the electric push rod 3 pushes the support plate 2 so that the synchronization assembly drives the turning assembly to move up and down.
[0027] Further, the synchronization component includes a main shaft motor 12, which is fixed on the top of the support plate 2. The output end of the main shaft motor 12 is fixedly connected with a secondary rotating shaft 13. The other end of the secondary rotating shaft 13 is provided with a synchronization mechanism 16. A main groove 14 is formed outside the support plate 2, and a secondary groove 15 is formed outside the bottom plate 1. The synchronization mechanism 16 is installed inside the main groove 14 and the secondary groove 15.
[0028] Further, the synchronization mechanism 16 includes a driving wheel 18, which is fixed at the end of the secondary rotating shaft 13. A turning wheel 17 is arranged below the bottom plate 1. A driven wheel 19 is fixedly connected to the outside of the turning wheel 17. A synchronous belt 20 is installed outside the driven wheel 19 and the driving wheel 18. When the main shaft motor 12 is started, the main shaft motor 12 drives the secondary rotating shaft 13 to make the driving wheel 18 rotate, and the driving wheel 18 drives the driven wheel 19 to make the turning wheel 17 rotate.
[0029] Further, the turning component includes a secondary fixing block 21, which is fixed at the bottom of the bottom plate 1. A secondary bearing 22 is installed inside the secondary fixing block 21. The inside of the secondary bearing 22 is connected to the outside of the turning wheel 17. A turning rod 23 is fixedly connected to the outside of the turning wheel 17. The turning wheel 17 rotates with the help of the secondary fixing block 21 and the secondary bearing 22, and the turning wheel 17 drives the turning rod 23 to rotate, thereby turning the compost.
[0030] Further, the driving component includes a driving motor 4, which is fixed on the top of the bottom plate 1. The output end of the driving motor 4 is fixedly connected with a main rotating shaft 5. The other end of the main rotating shaft 5 is fixedly connected with a driving gear 6. A limiting groove 24 is formed outside the bottom plate 1. When the driving motor 4 is started, the driving motor 4 drives the main rotating shaft 5 to make the driving gear 6 rotate.
[0031] Further, the moving component includes a main fixing block 7, which is fixed at the bottom of the bottom plate 1. A main bearing 8 is installed inside the main fixing block 7. A rotating rod 9 is fixedly connected to the inside of the main bearing 8. A driven gear 10 is fixedly connected to the outside of the rotating rod 9. The end of the rotating rod 9 is fixedly connected with a wheel 11. The driving gear 6 and the driven gear 10 are meshed with each other inside the limiting groove 24. The driving gear 6 drives the driven gear 10 to make the rotating rod 9 rotate. The rotating rod 9 rotates with the help of the main fixing block 7 and the main bearing 8, and the rotating rod 9 drives the wheel 11 to rotate inside the guide groove 26.
[0032] Further, a support block 25 is arranged below the bottom plate 1. A guide groove 26 is formed on the top of the support block 25. The outside of the wheel 11 is installed inside the guide groove 26. The rotating rod 9 drives the wheel 11 to rotate inside the guide groove 26, thereby moving the whole device and turning the compost at more positions.
[0033] Through the above technical solutions:
[0034] In use, install the device above the support block 25, place the wheel 11 inside the guide groove 26, start the main shaft motor 12. The main shaft motor 12 drives the driven shaft 13 to make the driving wheel 18 rotate. The driving wheel 18 drives the driven wheel 19 to make the turning wheel 17 rotate. The turning wheel 17 rotates with the help of the auxiliary fixed block 21 and the auxiliary bearing 22. The turning wheel 17 drives the turning rod 23 to rotate, thus turning the compost. When it is necessary to adjust the turning height, start the electric push rod 3. The electric push rod 3 pushes the support plate 2, so that the synchronization component drives the turning and piling component to move up and down. When it is necessary to change the turning and piling position, start the driving motor 4. The driving motor 4 drives the main rotating shaft 5 to make the driving gear 6 rotate. The driving gear 6 drives the driven gear 10 to make the rotating rod 9 rotate. The rotating rod 9 rotates with the help of the main fixed block 7 and the main bearing 8. The rotating rod 9 drives the wheel 11 to rotate inside the guide groove 26, thus moving the whole device and turning the compost at more positions.
[0035] Only some exemplary embodiments of the present invention have been described by way of illustration above. Undoubtedly, for those of ordinary skill in the art, without departing from the spirit and scope of the present invention, the described embodiments can be modified in various different ways. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A compost turning machine, characterized in that: include: A bottom plate (1), a lifting assembly is installed on the top of the bottom plate (1), a synchronization assembly is installed above the bottom plate (1) through the lifting assembly, a compost turning assembly is installed below the bottom plate (1) through the synchronization assembly, a driving assembly is installed on the top of the bottom plate (1), and a moving assembly is installed below the bottom plate (1) through the driving assembly; The synchronization component comprises a spindle motor (12), the spindle motor (12) is fixed on the top of the support plate (2), the output end of the spindle motor (12) is fixedly connected to a secondary rotating shaft (13), the other end of the secondary rotating shaft (13) is installed with a synchronization mechanism (16), the support plate (2) is provided with a main groove (14) on the outside, the bottom plate (1) is provided with a secondary groove (15) on the outside, and the synchronization mechanism (16) is installed inside the main groove (14) and the secondary groove (15); The synchronization mechanism (16) comprises a driving wheel (18), the driving wheel (18) is fixed at the end of the auxiliary rotating shaft (13), a turning wheel (17) is arranged below the bottom plate (1), a driven wheel (19) is fixedly connected to the outside of the turning wheel (17), and a synchronous belt (20) is installed outside the driven wheel (19) and the driving wheel (18); The driving assembly comprises a driving motor (4), the driving motor (4) is fixed on the top of the base plate (1), the output end of the driving motor (4) is fixedly connected to a main rotating shaft (5), the other end of the main rotating shaft (5) is fixedly connected to a driving gear (6), and a limiting groove (24) is provided on the outside of the base plate (1); The moving assembly comprises a main fixed block (7), the main fixed block (7) being fixed at the bottom of the base plate (1), a main bearing (8) being installed inside the main fixed block (7), a rotating rod (9) being fixedly connected inside the main bearing (8), a driven gear (10) being fixedly connected outside the rotating rod (9), a wheel (11) being fixedly connected at the end of the rotating rod (9), and the driving gear (6) and the driven gear (10) being meshed with each other inside the limiting groove (24).
2. A compost turning machine according to claim 1, characterized in that: The lifting assembly comprises an electric push rod (3), the electric push rod (3) is fixed on the top of the base plate (1), and the top of the electric push rod (3) is fixedly connected to a support plate (2).
3. A compost turning machine according to claim 1, characterized in that: The compost turning assembly comprises a secondary fixing block (21), the secondary fixing block (21) being fixed to the bottom of the base plate (1), a secondary bearing (22) being installed inside the secondary fixing block (21), the inside of the secondary bearing (22) being connected to the outside of a turning wheel (17), and a turning rod (23) being fixedly connected to the outside of the turning wheel (17).
4. A compost turning machine according to claim 1, characterized in that: A support block (25) is arranged below the bottom plate (1), a guide groove (26) is provided on the top of the support block (25), and the outside of the wheel (11) is installed inside the guide groove (26).