Communication cable integrated structure

By designing a cable core including load bearing parts, adjusting parts, cables and optical cables, and an integrated structure with the thermoplastic elastomer protective sleeve through a melt-connected communication cable, the problem of internal structure damage during repeated twisting of the existing cable is solved, and the stability of the cable and the reliability of signal transmission are achieved.

CN222887809UActive Publication Date: 2025-05-20QINGDAO HUAKAI OCEAN SCI & TECH
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Patent Information

Application Number
CN202421494867.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-05-20
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

When existing communication cables are repeatedly twisted, their internal structures are prone to damage or deformation, resulting in degradation of electrical performance, unstable signal transmission, and even failure of cables.

Method used

An integrated communication cable structure is designed, including a cable core and a protective sleeve. The cable core is composed of a load bearing member, a regulator, a cable and optical cable. The cable and optical cable are twisted axially and orderly around the load bearing member, and are connected with the protective sleeve through melting to form an integrated structure.

Benefits of technology

The design can maintain the stability and integrity of the internal structure during repeated twisting, ensure the electrical performance of the cable and the stability of signal transmission, extend the service life of the cable, and maintain zero buoyancy or floating state in seawater.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a communication cable integrated structure, which comprises a cable core body and a protective sleeve, the cable core body comprises a force bearing member, a plurality of adjusting members, a cable and an optical cable, the cable, the optical cable and the plurality of adjusting members are axially and orderly twisted around the force bearing member, and the cable core body is in fusion connection with the protective sleeve; the protective sleeve and the adjusting piece are thermoplastic elastomers; the beneficial effects of the utility model are that the cable prepared by the utility model is of an integrated structure, the stability and completeness of the internal structure can be ensured under the action of repeated torsion force in use, and the electrical performance of the cable and the stability of signal transmission are ensured; the density is smaller than that of seawater, and the cable can be kept in a floating state in the seawater.
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Description

Technical Field

[0001] The utility model belongs to the technical field of communication cables, and particularly relates to an integrated structure of a communication cable. Background Technique

[0002] The metal-rubber communication cable is a communication cable that combines the characteristics of metal and rubber. Its internal conductive wire core usually uses metal materials such as copper or aluminum to conduct current. The outer layer is covered with a rubber sheath, which has good wear resistance, flexibility, anti-aging property, waterproof and moisture-proof property, etc., and can protect the cable from damage by the external environment and improve the service life of the cable.

[0003] In addition, the metal-rubber communication cable also has excellent electrical properties such as high conductivity, low resistance, excellent insulation performance, etc., to ensure the stability and reliability of signal transmission. At the same time, its flexibility makes the cable more convenient to install and wire, and can adapt to various complex construction environments.

[0004] The metal-rubber communication cable has become an indispensable part of the communication field with its excellent performance and wide application fields. With the continuous development and progress of communication technology, the metal-rubber communication cable will continue to play an important role and provide people with more efficient, stable and safe communication services.

[0005] However, the existing communication cables will be subjected to repeated torsional forces during use. When the cable is repeatedly twisted, its internal structure is damaged or deformed, and this damage will seriously affect the electrical performance of the cable, resulting in signal transmission interruption or instability, leading to a decline in cable performance, signal transmission interruption or even cable failure. Content of the Utility Model

[0006] The purpose of the utility model is to provide an integrated structure of a communication cable to solve the problems raised in the above background technique.

[0007] To achieve the above purpose, the utility model provides the following technical solutions:

[0008] It includes a cable core body and a protective sleeve. The cable core body includes a load-bearing member, a number of adjusting members, a cable and an optical cable. The cable, the optical cable and a number of adjusting members are axially and orderly stranded around the load-bearing member, and there is a fusion connection between the cable core body and the protective sleeve; both the protective sleeve and the adjusting members are thermoplastic elastomers.

[0009] Further, the density of the cable is ≤1.025 g / cm 3 .

[0010] Further, the thermoplastic elastomer is TPE.

[0011] Further, the TPE is a limited foaming material, the conductor is an oxygen-free copper wire, and the material of the load-bearing member is Kevlar.

[0012] Further, the load-bearing member is arranged at the center of the cable.

[0013] Further, the cable includes a plurality of strands of copper wires and an insulating layer wrapping the copper wires.

[0014] Further, the insulating layer is a TPE limited foaming material or a Teflon limited foaming material.

[0015] Further, the optical cable includes a plurality of strands of optical fibers and an insulating layer wrapping the optical fibers.

[0016] Further, the insulating layer is a TPE limited foaming material or a Teflon limited foaming material.

[0017] Further, the cable and the optical cable are axially and orderly stranded around the load-bearing member.

[0018] Further, the density of the TPE limited foaming material is 0.9 - 1.0 g / cm 3 .

[0019] The utility model is designed with a cable, an optical cable and a load-bearing member, and the cable and the cable are axially and orderly stranded around the load-bearing member, ensuring that the cable and the optical cable have strong stiffness under the action of the load-bearing member.

[0020] The utility model is designed with a cable, an optical cable and a load-bearing member to form a cable core. The cable core and the protective sleeve are melt-connected, so that the contact surface between the cable core and the protective sleeve becomes a melt-integrated structure. In addition, under external factors such as wind, sea waves, tides, ocean currents, etc., irregular water masses and turbulences are formed. The water masses or turbulences cannot be completely released by the swivel, resulting in repeated torsion of the cable. This structure ensures that when the cable is repeatedly twisted, its internal structure is not easily damaged or deformed, ensuring the electrical performance and signal transmission stability of the cable, and increasing the service life of the cable.,

[0021] The cable density of the utility model is ≤1.025 g / cm 3 , ensuring that the cable maintains zero buoyancy or a floating state in seawater.

[0022] Both the insulating layer and the protective sleeve of the utility model are limited foaming materials, which can ensure that the foaming rate of the foaming material is determined according to the density of the copper wire and the optical fiber during the preparation of the cable, realizing that the cable density is ≤1.025 g / cm 3 , ensuring that the cable maintains zero buoyancy or a floating state in seawater.

[0023] Compared with the prior art, the beneficial effects of the present utility model are as follows: The cable prepared by the present utility model is an integral structure. During use, under the action of repeated torsional forces, the stability and integrity of the internal structure can be ensured, guaranteeing the electrical performance of the cable and the transmission of signals; the density is smaller than that of seawater, and the cable can remain floating in seawater. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic cross-sectional structure diagram of a part of the present utility model;

[0025] Figure 2 It is another schematic cross-sectional structure diagram of the present utility model;

[0026] Figure 3 It is a three-dimensional structure diagram of the cable core of the present utility model.

[0027] In the figure:

[0028] 1 - protective sleeve; 2 - load-bearing member; 3 - optical cable; 4 - electric cable; 5 - adjusting member. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0030] Embodiment 1

[0031] A communication cable integral structure includes a cable core and a protective sleeve 1. The cable core includes a load-bearing member 2, a plurality of adjusting members 5, an electric cable 4, and an optical cable 3. The electric cable 4, the plurality of adjusting members 5, and the optical cable 3 are orderly stranded along the axial direction of the load-bearing member 2. The cable core and the protective sleeve 1 are melt-connected;

[0032] Both the protective sleeve 1 and the adjusting member 5 are thermoplastic elastomers.

[0033] The density of the cable is 0.8 g / cm 3 .

[0034] The thermoplastic elastomer is a TPE limited foaming material. The electric cable 4 is made of oxygen-free copper wire, and the material of the load-bearing member 2 is Kevlar.

[0035] The load-bearing member 2 is arranged at the center of the cable.

[0036] The electric cable 4 includes a wire including 18 strands of copper wire and an insulating layer wrapping the copper wire.

[0037] The optical cable 3 includes 3 strands of optical fiber and an insulating layer wrapping the optical fiber.

[0038] The cable 4 and the optical cable 3 are axially and orderly stranded around the load-bearing member 2.

[0039] The insulating layer of the cable is a TPE limited foaming material.

[0040] The insulating layer of the optical fiber is a TPE limited foaming material.

[0041] The density of the TPE limited foaming material is 0.9 g / cm3.

[0042] Example 2

[0043] A communication cable integrated structure includes a cable core and a protective sleeve 1. The cable core includes a load-bearing member 2, a number of adjusting members 5, a cable 4, and an optical cable 3. The cable 4, the number of adjusting members 5, and the optical cable 3 are axially and orderly stranded along the load-bearing member 2, and the cable core is melt-connected to the protective sleeve 1;

[0044] Both the protective sleeve 1 and the adjusting member 5 are thermoplastic elastomers.

[0045] The density of the cable is 1.025 g / cm3.

[0046] The thermoplastic elastomer is a TPE limited foaming material, the cable 4 is made of oxygen-free copper wire, and the material of the load-bearing member 2 is Kevlar.

[0047] The load-bearing member 2 is arranged in the center of the cable.

[0048] The cable 4 includes an electric wire including 30 strands of copper wire and an insulating layer wrapping the copper wire.

[0049] The optical cable 3 includes 10 strands of optical fibers and an insulating layer wrapping the optical fibers.

[0050] The cable 4 and the optical cable 3 are axially and orderly stranded around the load-bearing member 2.

[0051] The insulating layer of the cable is a Teflon limited foaming material.

[0052] The insulating layer of the optical cable is a Teflon limited foaming material.

[0053] The density of the TPE limited foaming material is 1.0 g / cm3.

[0054] Example 3

[0055] A communication cable integrated structure includes a cable core and a protective sleeve 1. The cable core includes a load-bearing member 2, a number of adjusting members 5, a cable 4, and an optical cable 3. The cable 4, the number of adjusting members 5, and the optical cable 3 are axially and orderly stranded along the load-bearing member 2, and the cable core is melt-connected to the protective sleeve 1;

[0056] Both the protective sleeve 1 and the adjusting member 5 are thermoplastic elastomers.

[0057] The density of the cable is 0.9 g / cm3.

[0058] The thermoplastic elastomer is a TPE limited foaming material, the cable 4 is made of oxygen-free copper wire, and the material of the load-bearing member 2 is Kevlar.

[0059] The load-bearing member 2 is provided in the center of the cable.

[0060] The cable 4 includes a wire which includes 18 strands of copper wire and an insulating layer wrapping the copper wire.

[0061] The optical cable 3 includes 5 optical fibers and an insulating layer wrapping the optical fibers.

[0062] The cable 4 and the optical cable 3 are axially and orderly stranded around the load-bearing member 2.

[0063] The insulating layer of the cable is a TPE limited foaming material or a Teflon limited foaming material.

[0064] The insulating layer of the optical cable is a TPE limited foaming material or a Teflon limited foaming material.

[0065] The density of the TPE limited foaming material is 0.95 g / cm 3 .

[0066] Although the embodiments of the present utility model have been shown and described (see the above detailed description), for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A communication cable integrated structure, characterized in that: The invention comprises a cable core and a protective sleeve (1), wherein the cable core comprises a load-bearing member (2), a plurality of adjusting members (5), an electric cable (4) and an optical cable (3), wherein the electric cable (4), the plurality of adjusting members (5) and the optical cable (3) are twisted in an orderly manner along the axial direction of the load-bearing member (2), and the cable core and the protective sleeve (1) are fusedly connected; The protective cover (1) and the adjusting member (5) are both thermoplastic elastomers.

2. A communication cable integrated structure according to claim 1, characterized in that: The density of the cable is ≤1.025g / cm 3 .

3. The integrated communication cable structure according to claim 1, characterized in that: The thermoplastic elastomer is TPE.

4. A communication cable integrated structure according to claim 3, characterized in that: The TPE is a limited foaming material, the cable (4) is an oxygen-free copper wire, and the material of the load-bearing member (2) is Kevlar.

5. A communication cable integrated structure according to claim 1, characterized in that , the load-bearing member (2) is arranged at the center of the cable.

6. The integrated communication cable structure according to claim 1, characterized in that: The cable (4) comprises a plurality of copper wires and an insulating layer wrapping the copper wires.

7. The integrated communication cable structure according to claim 1, characterized in that: The optical cable (3) comprises a plurality of optical fibers and an insulating layer wrapping the optical fibers.

8. The integrated communication cable structure according to claim 1, characterized in that: The cable (4), a plurality of adjusting members (5), and the optical cable (3) are twisted axially and orderly around the load-bearing member (2).

9. A communication cable integrated structure according to any one of claims 6 or 7, characterized in that: The insulating layer is a TPE limited foaming material or a Teflon limited foaming material.

10. The integrated communication cable structure according to claim 3, characterized in that: The density of the TPE limited foaming material is 0.9-1.0 g / cm 3 .