Through-wall type glue-pouring sealing wire harness
By designing a wall-through-type glue-filling sealing wire harness, the combination of injection molded plugs and sealing glue is used to solve the problem that the glue cannot fill the gap after filling, and the effective sealing of the wire harness is achieved to prevent air or water from entering the interior of the equipment.
Patent Information
- Application Number
- CN202421836099.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-20
- Estimated Expiration
- 2034-07-31
AI Technical Summary
After filling the glue, the glue cannot fill the gap between the wire harnesses well, resulting in air or water circulating through the wires to the inside of the equipment, and the sealing effect cannot be achieved.
A wall-type glue-filled sealing wire harness is designed, including injection molded plugs, wire splitting rings, sheathed cables and external interfaces. The injection molded plugs are equipped with leakage-proof rubber shoulders and wedge-shaped load-bearing plates at the end of the injection molded plugs near the sheathed cable. Through the cooperation of these structures with the equipment shell, the sealing glue is effectively filled.
The wiring harness is divided into singles through the splitting ring, and the combination of the injection molded plug and sealant is used to effectively fill the gap between the lines to prevent air or water from entering the equipment, achieving the purpose of sealing.
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Figure CN222888001U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of equipment wire harnesses, and specifically relates to a wall-penetrating potting-sealed wire harness. Background Art
[0002] For wall-penetrating wire harnesses, the traditional method to achieve sealing is to install a gland on the housing, and the wire harness passes through the middle of the gland. However, the newly added gland not only increases the weight of the equipment, but also has restrictions on the plug size. If the plug size is too large, the gland cannot seal the wire harness.
[0003] The wire cores coming out of the injection-molded plug usually wind together. Since the wires are in close contact with each other and the gap between the wires is small, after potting, the glue cannot well fill the gap, allowing air or water to flow through the gap between the wires into the equipment interior, failing to achieve the sealing effect. Content of the Utility Model
[0004] The utility model aims to provide a wall-penetrating potting-sealed wire harness to solve the problem that after potting, the glue cannot well fill the gap, allowing air or water to flow through the gap between the wires into the equipment interior.
[0005] To achieve the above object, the basic scheme of the utility model is as follows: A wall-penetrating potting-sealed wire harness includes an injection-molded plug, a wire splitting ring, a sheathed cable, and an external interface. The wire splitting ring is provided with a plurality of wire splitting holes. One end of the sheathed cable is connected to the injection-molded plug, and the other end of the sheathed cable is connected to the external interface. The injection-molded plug is detachably connected to the mounting hole of the equipment housing.
[0006] Further, an anti-leakage glue shoulder is provided at the end of the injection-molded plug close to the sheathed cable, and the anti-leakage glue shoulder is in interference fit with the mounting hole of the equipment housing.
[0007] Further, a wedge-shaped bearing plate is provided at the end of the injection-molded plug, and the wedge-shaped bearing plate is matched with a wedge-shaped baffle in the mounting hole of the equipment housing.
[0008] Further, one end of the sheathed cable is bonded inside the injection-molded plug.
[0009] The beneficial effects of this scheme: The wire harness to be installed is divided into single wires and passes through the wire splitting holes on the wire splitting ring. One end of the wire harness is connected to the plug, and the other end of the wire harness is connected to the external interface. The plug is inserted into the socket on the equipment PCBA assembly. The injection-molded plug is connected to the mounting hole of the equipment housing, and the wire splitting ring is placed inside the injection-molded plug. Finally, potting sealant is applied to seal the injection-molded plug and the wire splitting ring with the sealant. The wire splitting ring divides the wire harness into individual single wires. When potting, the gaps between the wires are filled, preventing air or water from reaching the equipment interior through the gaps between the wires from the external interface end, achieving the purpose of sealing, and solving the problem that after potting, the glue cannot well fill the gap, allowing air or water to flow through the gap between the wires into the equipment interior. Brief Description of the Drawings
[0010] Figure 1 is a schematic diagram of the overall structure of an embodiment of the present utility model;
[0011] Figure 2 is a schematic diagram of the specific structure of the wire splitting ring in an embodiment of the present utility model;
[0012] Figure 3 is a schematic diagram of the specific structure of the injection molding plug in an embodiment of the present utility model;
[0013] Figure 4 is a schematic diagram of the specific structure of the equipment housing connected to an embodiment of the present utility model;
[0014] Figure 5 is an installation diagram of the connection between an embodiment of the present utility model and the equipment housing. Detailed Description of the Embodiment
[0015] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0016] The reference numerals in the drawings of the specification include: plug 10, wire splitting ring 20, wire splitting hole 21, injection molding plug 30, wedge-shaped bearing plate 31, glue leakage prevention shoulder 32, sheathed cable 40, external connector 50, sealant 60, PCBA assembly 70, socket 71, equipment housing 80, installation hole 81, wedge-shaped baffle 82.
[0017] Embodiment
[0018] Basically as shown in the attached Figure 1 figures: A wall-penetrating potting-sealed wire harness includes an injection molding plug 30, a wire splitting ring 20, a sheathed cable 40, and an external interface. As shown in the combination of Figure 2 figures, the wire splitting ring 20 is provided with a plurality of wire splitting holes 21. One end of the sheathed cable 40 is connected to the injection molding plug 30, and the other end of the sheathed cable 40 is connected to the external interface. As shown in the combination of Figure 3 、 Figure 4 figures, the end of the injection molding plug 30 close to the sheathed cable is provided with a glue leakage prevention shoulder 32. The equipment housing 80 is provided with an installation hole 81, and two wedge-shaped baffles 82 are arranged in the installation hole 81. The glue leakage prevention shoulder 32 is in interference fit with the installation hole 81 of the equipment housing 80. The end of the injection molding plug 30 is provided with a wedge-shaped bearing plate 31, and the wedge-shaped bearing plate 31 is matched with the wedge-shaped baffle 82 in the installation hole 81 of the equipment housing 80.
[0019] The specific implementation process is as follows: The wire harness to be installed is divided into single wires and passed through the wire dividing holes 21 on the wire dividing ring 20. One end of the wire harness is connected to the plug 10, and the other end is connected to the external interface. Combining Figure 5 As shown, first pass the plug 10 and the wire dividing ring 20 through the mounting hole 81 of the device housing 80. The plug 10 is inserted into the socket 71 on the device PCBA assembly 70, and then the injection plug 30 is installed. At this time, the anti-leakage glue shoulder 32 forms an interference fit with the mounting hole 81. Then rotate the injection plug 30 by 90 degrees. During the rotation process, the wedge-shaped bearing plate 31 forms a tight fit with the wedge-shaped baffle 82 to achieve the purpose of locking the injection plug 30. Then place the wire dividing ring 20 inside the injection plug 30 and finally pour the sealing glue 60 to seal the injection plug 30 and the wire dividing ring 20 with the sealing glue 60. The wire dividing ring 20 divides the wire harness into individual single wires. When pouring the glue, the gaps between the wires are filled to prevent air or water from reaching the inside of the device through the gaps between the wires at the external interface end, achieving the purpose of sealing.
[0020] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0021] The above are only the embodiments of the present utility model. Common knowledge such as the specific structure and characteristics in the solution is not described in detail here. Those of ordinary skill in the art know all the common technical knowledge in the technical field of the utility model before the application date or the priority date, can know all the existing technologies in this field, and have the ability to apply the conventional experimental means before this date. Those of ordinary skill in the art can, under the inspiration given in this application, combine their own abilities to improve and implement this solution. Some typical well-known structures or well-known methods should not become an obstacle for those of ordinary skill in the art to implement this application. It should be pointed out that for those skilled in the art, without departing from the structure of the present utility model, several deformations and improvements can still be made, and these should also be regarded as the protection scope of the present utility model, and these will not affect the implementation effect of the present utility model and the practicality of the patent. The protection scope required by this application should be based on the content of its claims, and the specific implementation manners described in the specification can be used to explain the content of the claims.
Claims
1. A through-the-wall glue-filled sealed wiring harness, characterized in that: It includes an injection molded plug, a branching ring, a sheathed cable and an external interface. The branching ring is provided with a plurality of branching holes. One end of the sheathed cable is connected to the injection molded plug, and the other end of the sheathed cable is connected to the external interface. The injection molded plug is detachably connected to the mounting hole of the equipment shell.
2. A through-the-wall glue-potting sealed wiring harness according to claim 1, characterized in that: The end of the injection-molded plug close to the sheath cable is provided with a leak-proof rubber shoulder, and the leak-proof rubber shoulder is interference-fitted with the mounting hole of the equipment shell.
3. A through-the-wall glue-potting sealed wiring harness according to claim 2, characterized in that: A wedge-shaped bearing plate is provided at the end of the injection-molded plug, and the wedge-shaped bearing plate matches the wedge-shaped baffle in the mounting hole of the equipment housing.
4. A through-the-wall glue-potting sealed wiring harness according to any one of claims 1 to 3, characterized in that: One end of the sheathed cable is bonded inside the injection-molded plug.