Separation structure of cream preparation centrifugal tank

By setting spiral bars on the disc and setting guide plates and annular channels on the dispenser, the problems of hysteresis and uneven distribution of milk liquid in the butterfly separator are solved, and the centrifugal separation effect during the cream preparation process is improved.

CN222888401UActive Publication Date: 2025-05-23INNER MONGOLIA MONTEWAY BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421439730.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-05-23
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

牛奶液在蝶式分离机的碟片间隙转动存在滞后性,导致物料在转鼓内分布不均,影响分离性能。

Method used

An oblique rib strip is provided on the disc, and the rib strips are distributed spirally in a reverse direction of the rotation of the disc, and a flow channel is formed to improve the fluidity and distribution uniformity of the milk liquid. At the same time, a guide plate and an annular channel are provided on the dispenser, and the guide plate guides the milk liquid to the ascending channel to enhance fluidity.

Benefits of technology

By improving the fluidity and distribution uniformity of milk liquid, the centrifugal separation effect is improved, the fluidity of liquid between discs is enhanced, and the separation performance in the butter preparation process is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222888401U_ABST
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Abstract

The utility model discloses a separation structure of a cream preparation centrifugal tank, which relates to the technical field of milk processing equipment and comprises a rotary drum, a distributor arranged along the axial direction of the rotary drum and a plurality of discs connected outside the distributor and arranged in a cavity of the rotary drum at intervals. A plurality of groups of feeding holes and inclined ribs are respectively arranged on the disc, the ribs are spirally distributed in the direction opposite to the rotating direction of the disc, every two adjacent ribs are arranged at intervals to form a flow guide channel, flow guide holes corresponding to the feeding holes are formed in an outer cover of the distributor, and guide plates are arranged at the positions of the flow guide holes of the outer cover. The guide plate extends along the tangential direction of the flow guide block and forms an annular channel on the periphery of the flow guide block. According to the utility model, the ribs are arranged on the discs, the guide plate and the annular channel are arranged on the distributor, and the flow guide column is arranged in the feeding channel, so that the problems that the rotation of milk in the gaps of the discs has certain hysteresis and materials are easily distributed unevenly in the rotary drum are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of milk processing equipment, in particular to a cream preparation centrifugal tank separation structure. Background Art

[0002] The butterfly separator is a centrifugal tank used for cream preparation. The separation structure of the butterfly separator includes a drum, a distributor and several discs set at intervals. There is a small gap between the discs. The discs are driven by an electric motor through a transmission device and rotate at high speed with the drum. Due to the small gap between the discs and the small flow rate, the rotation of the milk liquid in the gap between the discs has a certain lag, and the material is easily unevenly distributed in the drum, which in turn affects the separation performance of the disc centrifuge. Utility Model Content

[0003] The utility model aims to provide a separation structure of a cream preparation centrifugal tank, which solves the problem that the rotation of milk liquid located in the gap between discs has a certain hysteresis and the material is easily unevenly distributed in the drum.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cream preparation centrifugal tank separation structure, comprising a rotary drum, a distributor arranged along the axial direction of the rotary drum, and a plurality of discs connected to the outside of the distributor and arranged at intervals in the rotary drum cavity, wherein the discs are respectively provided with a plurality of groups of feed holes and oblique ribs, each of the ribs being arranged at intervals from top to bottom along the outer circumference of the disc, and the ribs being distributed in a spiral shape along a direction opposite to the rotation direction of the disc, and the intervals between two adjacent ribs forming a guide channel, the ribs and the feed holes being staggered, and the ribs and the feed holes being rotationally symmetrically arranged along the vertical axis of the disc;

[0005] A guide hole is set on the outer cover of the distributor corresponding to the feed hole, and a guide plate is set at the position of the guide hole of the outer cover, and the guide plate is located below the guide hole. One end of the guide plate is connected to the outer cover, and the other end extends to the position of the truncated cone-shaped guide block of the distributor. The guide plate extends tangentially along the guide block and forms an annular channel on the periphery of the guide block.

[0006] Preferably, a guide column is arranged at the center of the distributor, the upper end of the guide column is hemispherical, and the guide column extends upward along the feed channel in the drum.

[0007] Preferably, a feed pipe connected to the feed channel is arranged on the top of the drum, the guide holes and feed holes arranged on the distributor and the disc form a milk rising channel, and a cream channel and a skimmed milk channel are also arranged in the drum cavity.

[0008] Preferably, the upper discharge port of the cream channel is connected to the cream discharge pipe, and a horizontal pipe, a lower slag discharge pipe and an inclined pipe are respectively arranged on one side of the cream discharge pipe connected to the cream channel along the cream discharge direction. The inclined pipe is arranged obliquely upward, and a filter is arranged on the upper end of the inclined pipe. The lower slag discharge pipe is connected to the bottom of the connecting position between the horizontal pipe and the inclined pipe, and a baffle is arranged in the horizontal pipe at the position corresponding to the lower slag discharge pipe.

[0009] Preferably, the upper discharge port of the skimmed milk channel is connected to the skimmed milk discharge pipe, and one side of the skimmed milk discharge pipe connected to the skimmed milk channel is respectively provided with a horizontal pipe two, a lower slag discharge pipe two and an inclined pipe two along the skimmed milk discharge direction. The inclined pipe two is arranged obliquely upward, and a filter screen two is arranged at the upper end of the inclined pipe two, the lower slag discharge pipe two is connected to the bottom of the connecting position between the horizontal pipe two and the inclined pipe two, and a baffle two is arranged in the horizontal pipe two at the position corresponding to the lower slag discharge pipe two.

[0010] The utility model has the following beneficial effects:

[0011] 1. The discs are provided with oblique ribs, and the gaps between the discs are small. The ribs are distributed in a spiral shape in the direction opposite to the rotation direction of the discs, and guide channels are formed between the ribs, which improves the problem of flow lag and uneven distribution of the milk liquid to be separated between the discs of each layer, and improves the centrifugal separation effect;

[0012] 2. A guide plate and an annular channel are arranged on the distributor. The guide plate guides the milk to the direction of the milk ascending channel. Part of the skimmed milk treated by centrifugation is discharged upward along the skimmed milk channel, and part of it spreads in the drum. The skimmed milk gathered in the drum at the annular channel plays a certain role in promoting the feeding of the milk, improving the circulation of the milk and increasing the fluidity of the liquid between the discs.

[0013] 3. A long guide column is set in the feeding channel to guide the milk liquid, so that the milk liquid can be distributed quickly and evenly;

[0014] 4. The cream discharge pipe and the skimmed milk discharge pipe are respectively provided with a filtering structure and a filter residue collection structure, which is beneficial to improving the quality of each component discharged and preventing the fine and light solid residue particles from being discharged from the residue discharge hole without being separated by centrifugal action, but being discharged with the flow of each component. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the flow direction of each component of the rotary drum of the utility model;

[0017] Figure 3 This is a disc of the utility model.

[0018] In the figure: 1. drum; 11. feed channel; 12. cream channel; 13. skim milk channel; 2. distributor; 21. outer cover; 22. guide hole; 23. guide plate; 24. guide block; 25. annular channel; 26. guide column; 3. disc; 31. feed hole; 32. rib; 33. guide channel; 4. feed pipe; 5. cream discharge pipe; 51. horizontal pipe one; 52. lower slag discharge pipe one; 53. inclined pipe one; 54. filter screen one; 55. baffle one; 6. skim milk discharge pipe; 61. horizontal pipe two; 62. lower slag discharge pipe two; 63. inclined pipe two; 64. filter screen two; 65. baffle two. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] like Figure 1-3 As shown, the utility model provides a technical solution: a cream preparation centrifugal tank separation structure, comprising a rotary drum 1, a distributor 2 arranged along the axial direction of the rotary drum 1, and a plurality of discs 3 connected to the outside of the distributor 2 and arranged at intervals in the cavity of the rotary drum 1, wherein the discs 3 are respectively provided with a plurality of groups of feed holes 31 and oblique ribs 32, each rib 32 is arranged at intervals from top to bottom along the outer circumference of the disc 3, and the ribs 32 are distributed in a spiral shape along the direction opposite to the rotation direction of the disc 3, and the intervals between two adjacent ribs 32 form a guide channel 33, the ribs 32 and the feed holes 31 are staggered, and the ribs 32 and the feed holes 31 are rotationally symmetrically arranged along the vertical axis of the disc 3;

[0021] A guide hole 22 is provided on the outer cover 21 of the distributor 2 corresponding to the feed hole 31, and a guide plate 23 is provided at the position of the guide hole 22 of the outer cover 21, and the guide plate 23 is located below the guide hole 22, one end of the guide plate 23 is connected to the outer cover 21, and the other end extends to the position of the truncated cone-shaped guide block 24 of the distributor 2, and the guide plate 23 extends tangentially along the guide block 24 and forms an annular channel 25 on the periphery of the guide block 24;

[0022] A guide column 26 is provided at the center of the distributor 2, the upper end of the guide column 26 is hemispherical, and the guide column 26 extends upward along the feed channel 11 in the drum 1;

[0023] A feed pipe 4 connected to the feed channel 11 is arranged on the top of the drum 1, and the guide holes 22 and the feed holes 31 arranged on the distributor 2 and the disc 3 form a milk rising channel. A cream channel 12 and a skim milk channel 13 are also arranged in the cavity of the drum 1;

[0024] The upper end discharge port of the cream channel 12 is connected to the cream discharge pipe 5. A horizontal pipe 51, a lower slag discharge pipe 52 and an inclined pipe 53 are respectively arranged along the cream discharge direction on one side of the cream discharge pipe 5 connected to the cream channel 12. The inclined pipe 53 is arranged obliquely upward, and a filter screen 54 is arranged on the upper end of the inclined pipe 53. The lower slag discharge pipe 52 is connected to the bottom of the connecting position of the horizontal pipe 51 and the inclined pipe 53. A baffle 55 is arranged in the horizontal pipe 51 at the position corresponding to the lower slag discharge pipe 52.

[0025] The upper discharge port of the skimmed milk channel 13 is connected to the skimmed milk discharge pipe 6. A horizontal pipe 2 61, a lower slag discharge pipe 2 62 and an inclined pipe 2 63 are respectively arranged on one side of the skimmed milk discharge pipe 6 connected to the skimmed milk channel 13 along the skimmed milk discharge direction. The inclined pipe 2 63 is arranged obliquely upward, and a filter screen 2 64 is arranged on the upper end of the inclined pipe 2 63. The lower slag discharge pipe 2 62 is connected to the bottom of the connecting position of the horizontal pipe 2 61 and the inclined pipe 2 63, and a baffle 2 65 is arranged in the horizontal pipe 2 61 at the position corresponding to the lower slag discharge pipe 2 62.

[0026] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cream preparation centrifugal tank separation structure, comprising a rotating drum (1), a distributor (2) arranged along the axial direction of the rotating drum (1), and a plurality of discs (3) connected to the outside of the distributor (2) and arranged at intervals in the cavity of the rotating drum (1), characterized in that: The disc (3) is provided with a plurality of groups of feed holes (31) and oblique ribs (32), each of the ribs (32) is arranged at intervals from top to bottom along the outer peripheral surface of the disc (3), and the ribs (32) are arranged in a spiral shape in a direction opposite to the rotation direction of the disc (3), and the interval between two adjacent ribs (32) forms a guide channel (33), the ribs (32) and the feed holes (31) are staggered, and the ribs (32) and the feed holes (31) are arranged rotationally symmetrically along the vertical axis of the disc (3); A guide hole (22) is provided on the outer cover (21) of the distributor (2) corresponding to the feed hole (31), and a guide plate (23) is provided at the position of the guide hole (22) of the outer cover (21), and the guide plate (23) is located below the guide hole (22), one end of the guide plate (23) is connected to the outer cover (21), and the other end extends to the position of a truncated cone-shaped guide block (24) of the distributor (2), and the guide plate (23) extends tangentially along the guide block (24) and forms an annular channel (25) on the periphery of the guide block (24).

2. The centrifugal tank separation structure for cream preparation according to claim 1, characterized in that: A guide column (26) is arranged at the center of the distributor (2), the upper end of the guide column (26) is hemispherical, and the guide column (26) extends upward along the feed channel (11) in the drum (1).

3. The centrifugal tank separation structure for cream preparation according to claim 2, characterized in that: A feed pipe (4) connected to the feed channel (11) is arranged on the top of the drum (1); the guide holes (22) and the feed holes (31) arranged on the distributor (2) and the disc (3) form a milk rising channel; and a cream channel (12) and a skimmed milk channel (13) are also arranged in the cavity of the drum (1).

4. The centrifugal tank separation structure for cream preparation according to claim 3, characterized in that: The upper end discharge port of the cream channel (12) is connected to the cream discharge pipe (5); a horizontal pipe (51), a lower slag discharge pipe (52) and an inclined pipe (53) are respectively arranged along the cream discharge direction on one side of the cream discharge pipe (5) connected to the cream channel (12); the inclined pipe (53) is arranged obliquely upward, and a filter screen (54) is arranged at the upper end of the inclined pipe (53); the lower slag discharge pipe (52) is connected to the bottom of the connecting position of the horizontal pipe (51) and the inclined pipe (53); and a baffle (55) is arranged in the horizontal pipe (51) at a position corresponding to the lower slag discharge pipe (52).

5. The centrifugal tank separation structure for cream preparation according to claim 3, characterized in that: The upper end discharge port of the skimmed milk channel (13) is connected to the skimmed milk discharge pipe (6); a second horizontal pipe (61), a second lower slag discharge pipe (62) and a second inclined pipe (63) are respectively arranged along the skimmed milk discharge direction on one side of the skimmed milk discharge pipe (6) connected to the skimmed milk channel (13); the second inclined pipe (63) is arranged obliquely upward, and a second filter screen (64) is arranged at the upper end of the second inclined pipe (63); the second lower slag discharge pipe (62) is connected to the bottom of the connecting position of the second horizontal pipe (61) and the second inclined pipe (63); and a second baffle (65) is arranged in the second horizontal pipe (61) at a position corresponding to the second lower slag discharge pipe (62).