Automatic capacitor sorting and detecting device with multi-angle reciprocating scanning function

Abstract

The utility model discloses a multi-angle reciprocating scanning capacitor automatic sorting and detecting device, which relates to the technical field of capacitor production and comprises a bottom plate, a first motor is arranged at the top of the bottom plate, a turntable is arranged at the output end of the first motor, and an overturning motor is arranged at the top of the turntable. And a placing plate is arranged at the output end of the overturning motor, a finished product collecting box is arranged on the rear side of the first motor, a waste collecting box is arranged on one side of the first motor, and when the capacitor falls down from the placing plate, the capacitor firstly makes contact with the rotating plate. Due to the fact that the rotating plate has a certain height, the rotating plate can absorb part of impact force generated when the capacitor falls down and reduce the falling speed of the capacitor, the overturning component is started and drives the rotating plate to overturn by 90 degrees, and therefore the capacitor slides down from the rotating plate and falls into the collecting box on the lower portion. Therefore, the integrity of the capacitor is ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of capacitor production, in particular to a multi-angle reciprocating scanning capacitor automatic sorting and detection device. Background Art

[0002] Film capacitors are non-polar capacitors that use film and wound insulating wire as dielectrics. When a film capacitor is in operation, a voltage is applied between its two electrode plates (usually metal foils), causing an electric field to form in the film material between them. During the capacitor manufacturing process, various performance tests are required to ensure that its quality meets the specified standards. These tests usually include the measurement of key parameters such as capacitance, loss tangent, and insulation resistance.

[0003] The patent document with Chinese patent authorization announcement number CN220781343U discloses an automatic detection and sorting device for metallized film of thin film capacitors, including a platform partition, a multi-angle scanning detection mechanism, a sorting mechanism, a waste collection box and a finished product collection box; through the multi-angle scanning detection mechanism installed on the upper surface of the platform partition, the 360-degree servo rotation effect of the turntable partition at the output end of its first servo motor is utilized to control the arc support frame to perform 320-degree interval rotation, and the embedded action of the arc gear guide is utilized to control the scanning head to repeatedly rotate from top to bottom around the inner wall of the arc support frame, so as to perform multi-angle scanning and detection on the thin film capacitors on the surface of the sorting mechanism, thereby solving the problem of fixed position of the detection camera of the thin film capacitor in the prior art and the existence of detection blind spots.

[0004] When the above patent is used, the multi-angle scanning detection mechanism can accurately detect whether the outer surface of the film capacitor is qualified through comprehensive scanning. Once a qualified film capacitor is detected, the qualified film capacitor will be moved to the upper part of the finished product collection box, and the qualified film capacitor will be poured into the interior of the finished product collection box through the rotation of the fourth servo motor. However, the above technical solution does not take into account that when the qualified film capacitor is poured into the finished product collection box, due to the certain distance between the transparent partition and the bottom of the collection box, the capacitor is easily damaged by impact during the falling process. Utility Model Content

[0005] In view of the above problems, a multi-angle reciprocating scanning capacitor automatic sorting and detection device is provided. By providing a drop buffer component for preventing the capacitor from being damaged when falling, the technical problem that the capacitor is easily damaged by impact during the falling process is solved.

[0006] In order to solve the problems of the prior art, the utility model provides a multi-angle reciprocating scanning capacitor automatic sorting and detection device, comprising a base plate, a first motor is arranged on the top of the base plate, a turntable is arranged on the output end of the first motor, a flip motor is arranged on the top of the turntable, a placement plate is arranged on the output end of the flip motor, a finished product collection box is arranged on the rear side of the first motor, a waste collection box is arranged on one side of the first motor, a falling buffer component for preventing the capacitor from being damaged when falling into the finished product collection box and the waste collection box are arranged inside, and a multi-angle scanning detection component is arranged on the side of the first motor away from the waste collection box.

[0007] Preferably, the drop buffer component includes a rotating rod and a collecting box; the rotating rod is rotatably arranged in the waste collection box, a rotating plate is arranged on the rotating rod, and a flipping component for driving the rotating plate to flip 90 degrees is arranged on one side of the waste collection box; the collecting box is arranged in the waste collection box at the bottom of the rotating plate.

[0008] Preferably, the flipping component includes a gear and an extension plate; one end of the rotating rod passes through one side of the waste collection box and extends outward, and the gear is arranged at the extended end of the rotating rod; the extension plate is arranged on one side of the waste collection box, and a linear drive is arranged on the extension plate, and a connecting plate is arranged at the working end of the linear drive, and a rack is arranged on one side of the connecting plate, and the rack is meshed with the gear.

[0009] Preferably, a limiting slider is provided at the bottom of the rack, and a limiting sliding groove for the limiting slider to move is provided on the extension plate.

[0010] Preferably, the multi-angle scanning detection component includes an arc support frame; the arc support frame is arranged on a side of the first motor away from the waste collection box, a first arc slide groove is opened in the arc support frame, a first arc slide block is slidably arranged in the first arc slide groove, a second motor is arranged on one side of the arc support frame, a connecting shaft is arranged at the output end of the second motor, a driving plate is arranged on the connecting shaft, a mounting rod is arranged on one side of the driving plate, the other side of the driving plate is connected to the first arc slide block, and a scanning head is arranged on the mounting rod.

[0011] Preferably, an arc plate is provided at the open end of the arc support frame, a second arc slot is provided in the arc plate, a second arc slide block is slidably provided in the second arc slot, and one side of the second arc slot is connected to one end of the mounting rod.

[0012] Preferably, the placement plate is made of transparent material.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. When the capacitor falls from the placement board, it will first contact the rotating plate. Since the rotating plate has a certain height, the rotating plate can absorb part of the impact force when the capacitor falls and slow down the falling speed of the capacitor. After the capacitor contacts the rotating plate, the flipping component is activated, and the flipping component drives the rotating rod to rotate, thereby driving the rotating plate to flip 90 degrees. As a result, the capacitor slides off the rotating plate and falls into the collection box below, thus ensuring the integrity of the capacitor;

[0015] 2. When the capacitor is placed on the placement plate and moves into the arc support frame as the turntable rotates, the second motor is started, and the second motor drives the connecting shaft to rotate. The rotation of the connecting shaft causes the driving plate to start rotating, thereby driving the mounting rod and the scanning head to rotate together. As the driving plate rotates, the driving plate drives the first arc-shaped slider to slide in the first arc-shaped slide groove, so that the driving plate can rotate smoothly and drive the scanning head to move in a circle along the trajectory of the arc support frame, thereby achieving a multi-angle reciprocating scanning effect and improving the accuracy and efficiency of the scanning. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A three-dimensional diagram of a multi-angle reciprocating scanning capacitor automatic sorting and detection device Figure 1 ;

[0017] Figure 2 A three-dimensional diagram of a multi-angle reciprocating scanning capacitor automatic sorting and detection device Figure 2 ;

[0018] Figure 3 It is a three-dimensional diagram of a waste collection box in a multi-angle reciprocating scanning capacitor automatic sorting and detection device;

[0019] Figure 4 It is a three-dimensional cross-sectional view of a waste collection box in a multi-angle reciprocating scanning capacitor automatic sorting and detection device;

[0020] Figure 5 It is a three-dimensional diagram of the arc support frame in a multi-angle reciprocating scanning capacitor automatic sorting and detection device;

[0021] Figure 6 The present invention is a stereoscopic diagram of an arc support frame, a mounting rod, an arc plate and a second arc slide block in a multi-angle reciprocating scanning capacitor automatic sorting and detection device.

[0022] The numbers in the figure are: 1, bottom plate; 2, first motor; 3, turntable; 4, flip motor; 5, placement plate; 6, finished product collection box; 7, waste collection box; 8, drop buffer component; 81, rotating rod; 82, rotating plate; 83, gear; 84, extension plate; 85, linear drive; 86, connecting plate; 87, rack; 88, collection box; 9, multi-angle scanning detection component; 91, arc support frame; 92, second motor; 93, connecting shaft; 94, driving plate; 95, first arc slider; 96, mounting rod; 97, scanning head; 98, arc plate; 99, second arc slider. DETAILED DESCRIPTION

[0023] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0024] See also Figures 1 to 6 As shown, the utility model provides a multi-angle reciprocating scanning capacitor automatic sorting and detection device, comprising a base plate 1, a first motor 2 is arranged on the top of the base plate 1, a turntable 3 is arranged at the output end of the first motor 2, a flip motor 4 is arranged on the top of the turntable 3, a placement plate 5 is arranged at the output end of the flip motor 4, a finished product collection box 6 is arranged on the rear side of the first motor 2, a waste collection box 7 is arranged on one side of the first motor 2, a falling buffer component 8 for preventing the capacitor from being damaged when falling into the finished product collection box 6 and the waste collection box 7 are arranged inside, and a multi-angle scanning detection component 9 is arranged on the side of the first motor 2 away from the waste collection box 7.

[0025] The capacitor is placed on the placement plate 5, and then the first motor 2 is started. The first motor 2 drives the turntable 3 to rotate, so that the placement plate 5 and the capacitor on the placement plate 5 are moved into the scanning range of the multi-angle scanning detection component 9. The multi-angle scanning detection component 9 starts to perform multi-angle reciprocating scanning on the capacitor to detect whether the outer surface of the film capacitor is qualified. After the scanning is completed, the first motor 2 continues to rotate. If the capacitor is qualified, the turntable 3 is controlled to move to the top of the finished product collection box 6, and the flip motor 4 is started to drive the placement plate 5 to flip, so that the capacitor falls from the placement plate 5, so that the capacitor falls into the finished product collection box 6. If the capacitor is unqualified, the first motor 2 will drive the turntable 3 to move to the top of the waste collection box 7, and the flip motor 4 is started to make the capacitor fall into the waste collection box 7. And the falling buffer component 8 set in the finished product collection box 6 and the waste collection box 7 can prevent the capacitor from being damaged when falling, ensuring the integrity and reliability of the capacitor.

[0026] See also Figures 1 to 4As shown, the drop buffer component 8 includes a rotating rod 81 and a collecting box 88; the rotating rod 81 is rotatably arranged in the waste collection box 7, a rotating plate 82 is arranged on the rotating rod 81, and a flip component for driving the rotating plate 82 to flip 90 degrees is arranged on one side of the waste collection box 7; the collecting box 88 is arranged in the waste collection box 7 at the bottom of the rotating plate 82.

[0027] When the capacitor falls from the placement plate 5, the capacitor will first contact the rotating plate 82. Since the rotating plate 82 has a certain height, the rotating plate 82 can absorb part of the impact force when the capacitor falls and slow down the falling speed of the capacitor. After the capacitor contacts the rotating plate 82, the flipping component is activated, and the flipping component drives the rotating rod 81 to rotate, thereby driving the rotating plate 82 to flip 90 degrees. As a result, the capacitor slides off the rotating plate 82 and falls into the collection box 88 below, thereby ensuring the integrity of the capacitor.

[0028] See also Figure 3 and Figure 4 As shown, the flipping component includes a gear 83 and an extension plate 84; one end of the rotating rod 81 passes through one side of the waste collection box 7 and extends outward, and the gear 83 is arranged at the extended end of the rotating rod 81; the extension plate 84 is arranged at one side of the waste collection box 7, and a linear drive 85 is arranged on the extension plate 84, and a connecting plate 86 is arranged at the working end of the linear drive 85, and a rack 87 is arranged on one side of the connecting plate 86, and the rack 87 is meshed with the gear 83.

[0029] When the capacitor falls from the placement plate 5 and falls onto the rotating plate 82, the linear drive 85 is started, and the linear drive 85 is preferably a cylinder, and the linear drive 85 drives the connecting plate 86 to move, and the movement of the connecting plate 86 drives the rack 87 to move. Since the rack 87 is meshed with the gear 83, the movement of the rack 87 drives the gear 83 to rotate. The rotation of the gear 83 is transmitted to the rotating plate 82 through the rotating rod 81, so that the rotating plate 82 is turned 90 degrees. As a result, the capacitor slides off the rotating plate 82 and falls into the collection box 88 below.

[0030] See also Figure 3 and Figure 4 As shown, a limit slider is provided at the bottom of the rack 87, and a limit slide groove for the limit slider to move is provided on the extension plate 84.

[0031] When the linear drive 85 drives the connecting plate 86 and the rack 87 to move, the rack 87 will move in the limiting sliding groove through the limiting sliding block provided at the bottom, so that the rack 87 is more stable when moving.

[0032] See also Figure 5 and Figure 6As shown, the multi-angle scanning detection component 9 includes an arc support frame 91; the arc support frame 91 is arranged on the side of the first motor 2 away from the waste collection box 7, a first arc-shaped slide groove is opened in the arc support frame 91, a first arc-shaped slider 95 is slidably arranged in the first arc-shaped slide groove, a second motor 92 is arranged on one side of the arc support frame 91, a connecting shaft 93 is arranged at the output end of the second motor 92, a driving plate 94 is arranged on the connecting shaft 93, a mounting rod 96 is arranged on one side of the driving plate 94, the other side of the driving plate 94 is connected to the first arc-shaped slider 95, and a scanning head 97 is arranged on the mounting rod 96.

[0033] When the capacitor is placed on the placement plate 5 and moves into the arc support frame 91 as the turntable 3 rotates, the second motor 92 is started, and the second motor 92 drives the connecting shaft 93 to rotate. The rotation of the connecting shaft 93 causes the driving plate 94 to start rotating, thereby driving the mounting rod 96 and the scanning head 97 to rotate together. As the driving plate 94 rotates, the driving plate 94 drives the first arc-shaped slider 95 to slide in the first arc-shaped slide groove, so that the driving plate 94 can rotate smoothly, and drives the scanning head 97 to move in a circle along the trajectory of the arc support frame 91, thereby achieving the effect of multi-angle reciprocating scanning, and improving the accuracy and efficiency of scanning.

[0034] See also Figure 6 As shown, an arc plate 98 is provided at the open end of the arc support frame 91, a second arc groove is provided in the arc plate 98, a second arc slider 99 is slidably provided in the second arc groove, and one side of the second arc groove is connected to one end of the mounting rod 96.

[0035] When the rotation of the connecting shaft 93 drives the driving plate 94 to rotate, and then drives the mounting rod 96 and the scanning head 97 to rotate together, the second arc-shaped slider 99 set at one end of the mounting rod 96 will slide on the second arc-shaped slide groove in the arc plate 98, thereby ensuring the stability and safety of the scanning head 97 during the rotation process.

[0036] See also Figure 1 As shown, the placement plate 5 is made of a transparent material.

[0037] By placing the plate 5 made of a transparent material, it is convenient for the scanning head 97 to scan the bottom of the capacitor, thereby improving the accuracy and clarity of detection.

[0038] By placing the capacitor on the placement plate 5, and then starting the first motor 2, the first motor 2 drives the turntable 3 to rotate, so that the placement plate 5 and the capacitor on the placement plate 5 move to the arc support frame 91, and then the second motor 92 is started, and the second motor 92 drives the connecting shaft 93 to rotate. The rotation of the connecting shaft 93 causes the driving plate 94 to start rotating, and then drives the mounting rod 96 and the scanning head 97 to rotate together. As the driving plate 94 rotates, the driving plate 94 will drive the first arc-shaped slider 95 to slide in the first arc-shaped slide groove, so that the driving plate 94 can rotate smoothly, and drive the scanning head 97 to move in a circle along the trajectory of the arc support frame 91, thereby achieving the effect of multi-angle reciprocating scanning, and improving the accuracy and efficiency of the scanning. The scanning head 97 starts to perform multi-angle reciprocating scanning on the capacitor to detect whether the outer surface of the film capacitor is qualified. After the scanning is completed, the first motor 2 continues to rotate. If the capacitor is qualified, the rotating disk 3 is controlled to move to the top of the finished product collection box 6, and the flip motor 4 is started to drive the placement plate 5 to flip, so that the capacitor falls from the placement plate 5, and the capacitor falls into the finished product collection box 6. If the capacitor is unqualified, the first motor 2 will drive the rotating disk 3 to move to the top of the waste collection box 7, and the flip motor 4 is started to make the capacitor fall into the waste collection box 7. When the capacitor falls from the placement plate 5, the capacitor will first contact the rotating plate 82. Since the rotating plate 82 has a certain height, the rotating plate 82 can absorb part of the impact force when the capacitor falls and slow down the falling speed of the capacitor. After the capacitor contacts the rotating plate 82, by starting the linear drive 85, the linear drive 85 is preferably a cylinder, the linear drive 85 drives the connecting plate 86 to move, and the movement of the connecting plate 86 drives the rack 87 to move. Since the rack 87 is meshed with the gear 83, the movement of the rack 87 will drive the gear 83 to rotate. The rotation of the gear 83 is transmitted to the rotating plate 82 through the rotating rod 81, so that the rotating plate 82 is flipped 90 degrees. As a result, the capacitors slide off the rotating plate 82 and fall into the collecting box 88 below, thereby ensuring the integrity of the capacitors.

[0039] The above embodiments only express one or several implementation methods of the present invention, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the attached claims.

Claims

1. A multi-angle reciprocating scanning capacitor automatic sorting detection device, characterized in that: The invention comprises a bottom plate (1), a first motor (2) is arranged on the top of the bottom plate (1), a turntable (3) is arranged at the output end of the first motor (2), a flip motor (4) is arranged on the top of the turntable (3), a placement plate (5) is arranged at the output end of the flip motor (4), a finished product collection box (6) is arranged on the rear side of the first motor (2), a waste collection box (7) is arranged on one side of the first motor (2), a drop buffer component (8) for preventing capacitors from being damaged when falling into the finished product collection box (6) and the waste collection box (7) are arranged inside the finished product collection box (6) and the waste collection box (7), and a multi-angle scanning detection component (9) is arranged on the side of the first motor (2) away from the waste collection box (7).

2. The multi-angle reciprocating scanning capacitor automatic sorting detection device according to claim 1 is characterized in that: The falling buffer component (8) comprises a rotating rod (81) and a collecting box (88); the rotating rod (81) is rotatably arranged in the waste collection box (7); a rotating plate (82) is arranged on the rotating rod (81); a turning component for driving the rotating plate (82) to turn 90 degrees is arranged on one side of the waste collection box (7); the collecting box (88) is arranged in the waste collection box (7) at the bottom of the rotating plate (82).

3. The multi-angle reciprocating scanning capacitor automatic sorting detection device according to claim 2 is characterized in that: The turning component comprises a gear (83) and an extension plate (84); one end of the rotating rod (81) passes through one side of the waste collection box (7) and extends outward, and the gear (83) is arranged at the extension end of the rotating rod (81); the extension plate (84) is arranged at one side of the waste collection box (7), and a linear drive (85) is arranged on the extension plate (84); a connecting plate (86) is arranged at the working end of the linear drive (85), and a rack (87) is arranged on one side of the connecting plate (86), and the rack (87) is meshed with the gear (83).

4. The multi-angle reciprocating scanning capacitor automatic sorting detection device according to claim 3 is characterized in that: A limiting slide block is provided at the bottom of the rack (87), and a limiting slide groove for the limiting slide block to move is provided on the extension plate (84).

5. The multi-angle reciprocating scanning capacitor automatic sorting and detection device according to claim 1, characterized in that: The multi-angle scanning detection component (9) comprises an arc support frame (91); the arc support frame (91) is arranged on a side of the first motor (2) away from the waste collection box (7); a first arc-shaped slide groove is provided in the arc support frame (91); a first arc-shaped slider (95) is slidably provided in the first arc-shaped slide groove; a second motor (92) is provided on one side of the arc support frame (91); a connecting shaft (93) is provided at the output end of the second motor (92); a driving plate (94) is provided on the connecting shaft (93); a mounting rod (96) is provided on one side of the driving plate (94); the other side of the driving plate (94) is connected to the first arc-shaped slider (95); and a scanning head (97) is provided on the mounting rod (96).

6. The multi-angle reciprocating scanning capacitor automatic sorting and detection device according to claim 5, characterized in that: An arc plate (98) is provided at the open end of the arc support frame (91), a second arc slide groove is provided in the arc plate (98), a second arc slide block (99) is slidably provided in the second arc slide groove, and one side of the second arc slide groove is connected to one end of the mounting rod (96).

7. The multi-angle reciprocating scanning capacitor automatic sorting and detection device according to claim 1 is characterized in that: The placement plate (5) is made of a transparent material.

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