Cleaning device for valve maintenance

Abstract

The utility model relates to the technical field of valves, in particular to a cleaning device for valve maintenance. The technical problems that according to an existing cleaning device, a valve is generally fixed in the external environment and cleaned through a spray head, splashing is likely to be generated when the water flow makes contact with the valve, cleaning fluid or dirt is splashed to the surrounding environment or equipment, environment pollution is caused, the splashing of the water flow easily makes the cleaning fluid cannot accurately cover a target area, and cleaning efficiency is poor are solved. The cleaning steps need to be repeated, water resources are wasted, and the cleaning effect is affected. According to the technical scheme, the cleaning device for valve maintenance comprises a treatment table plate, a cleaning assembly, a splash-proof assembly and a rotating assembly; compared with a traditional cleaning device, the protective cover is adjusted through the inserting rod according to the needed splash-proof height, it is ensured that the splash-proof cover can cover the working area, liquid or dirt is prevented from being splashed out, operators are effectively protected against splashing of the liquid or the dirt, and it is ensured that maintenance and cleaning work is conducted smoothly.

Description

Technical Field

[0001] The utility model relates to the technical field of valves, in particular to a cleaning device for valve maintenance. Background Art

[0002] A valve is a device used to open and close a pipeline or control the flow rate. It is used to control the flow of media in various fluid pipelines. A valve is usually composed of a valve body, a valve seat, a valve disc, a sealing material, etc. Different materials and drive devices are selected according to different uses and process requirements. Different types of valves have different characteristics and applicable scenarios. Selecting the appropriate valve type can better meet engineering needs. The cleaning device for valve maintenance is used to remove impurities, dirt and accumulation inside the valve to ensure the normal operation of the valve and extend its service life. In the existing cleaning device, during the cleaning process, the valve is usually fixed in the external environment and cleaned by spraying water from a nozzle. Since water is prone to splashing when it contacts the valve, the cleaning fluid or dirt is splashed onto the surrounding environment or equipment, causing environmental pollution. The splashing of water makes it easy for the cleaning fluid to fail to accurately cover the target area, and the cleaning steps need to be repeated, resulting in a waste of water resources and affecting the cleaning effect. Therefore, we propose a cleaning device for valve maintenance to solve the above-mentioned problems. Utility Model Content

[0003] In order to overcome the existing cleaning devices, the valve is usually fixed in the external environment and cleaned by spraying water from a nozzle. Since water is prone to splashing when it contacts the valve, cleaning liquid or dirt is splashed onto the surrounding environment or equipment, causing environmental pollution. In addition, the splashing of water makes it easy for the cleaning liquid to fail to accurately cover the target area, and the cleaning steps need to be repeated, resulting in a waste of water resources and affecting the cleaning effect.

[0004] The technical solution of the utility model is: a cleaning device for valve maintenance, including a processing platen, a cleaning component, a splash-proof component and a rotating component; a cleaning component for cleaning impurities and dirt inside the valve is installed on the upper edge of the processing platen, a splash-proof component is installed on the outer side of the cleaning component to prevent liquid or dirt from splashing out during cleaning and causing pollution or harm to operators or the surrounding environment, and a rotating component for realizing valve rotation adjustment angle for cleaning is installed at the upper center of the processing platen.

[0005] Preferably, the protective cover is adjusted according to the required splash-proof height by using an insertion rod to ensure that the splash-proof cover can cover the working area, prevent liquid or dirt from splashing, effectively protect operators from splashing liquid or dirt, and ensure the smooth progress of maintenance and cleaning work. The fan blades are driven by the driving rod to ventilate the interior while performing air drying, so that the water and moisture inside the valve can be quickly evaporated, and the drying process can be accelerated. At the same time, the air drying process can avoid rust and corrosion caused by moisture inside the valve, reducing the cost of maintenance and replacement. The transmission pipe is used to transmit the water flow to the spray plate for spraying, so as to realize precise water spray position control, ensure that the water spray reaches the target part, control the cleaning pressure, and avoid water Uneven flow leads to uneven cleaning effect. To adapt to different cleaning needs, the auxiliary pipe is used to add or replace the cleaning head according to the cleaning needs to adapt to the valve cleaning requirements in different situations, effectively clean the impurities and dirt inside the valve, reduce cleaning time and workload, and use a rotating rod to connect the fixed disk to fix the valve for rotational cleaning, thereby expanding the cleaning range so that all parts of the valve can be evenly cleaned and stubborn dirt on the valve can be better removed. The limit rod is combined with the fixed screw to fix valves of different sizes for maintenance and cleaning, ensuring that the valve remains in the correct position during the cleaning process, avoiding uneven cleaning or damage to the valve due to valve displacement, and improving work safety.

[0006] Preferably, the cleaning assembly includes a water tank, a docking tube, a fixing ring, a transmission pipe, a water pump, a fixing plate, a spray plate, an auxiliary pipe and a sealing head. A transmission pipe is provided at the upper end of the water tank, a water pump is provided between the transmission pipe and the water tank, a fixing plate is provided at the end of the transmission pipe away from the water tank, the transmission pipe passes through the fixing plate and extends to the interior, and a spray plate is provided at one end of the transmission pipe. The water flow is transmitted to the spray plate for spraying by using the transmission pipe, so as to realize precise water spray position control, ensure that the water spray reaches the target part, control the cleaning pressure, avoid uneven cleaning effect caused by uneven water flow, and adapt to different cleaning needs.

[0007] Preferably, a secondary pipe is provided under the spray plate, a sealing head is provided inside the secondary pipe, the secondary pipe passes through the fixed plate and is connected to the water tank, a docking pipe is provided at the outer end of the water tank, and a fixing ring is provided at the outer end of the docking pipe. By using the secondary pipe, the cleaning head can be added or replaced according to the cleaning needs to adapt to the valve cleaning requirements in different situations, effectively clean the impurities and dirt inside the valve, reduce cleaning time and workload, and improve work efficiency.

[0008] Preferably, the splash-proof component includes a protective cover, a fixing bracket, a driving motor, a fan blade, a rotating buckle and a plug rod. The protective cover is located outside the fixing plate. A chute for accommodating the protective cover is opened at the outer end of the fixing plate. Two groups of rotating buckles are provided on the outer side of the protective cover. A plug rod is provided between the rotating buckle and the protective cover. The plug rod passes through the protective cover and extends to the inside. Multiple groups of insertion holes for accommodating the plug rod are opened inside the chute. By using the plug rod to adjust the protective cover according to the required splash-proof height, it is ensured that the splash-proof cover can cover the working area, prevent liquid or dirt from splashing out, effectively protect the operator from being splashed by liquid or dirt, and ensure the smooth progress of maintenance and cleaning work.

[0009] Preferably, a fixing bracket is provided at the upper end of the protective cover. A driving motor is provided inside the fixing bracket. A driving rod is provided between the driving motor and the protective cover. A fan blade is provided on the outer wall of the driving rod. A ventilation groove penetrating the protective cover is opened between the protective cover and the fixing bracket. By using the driving rod to drive the fan blade to ventilate the inside while performing air-drying treatment, the moisture and humidity inside the valve are quickly volatilized, the drying process is accelerated. At the same time, the air-drying treatment can avoid rust and corrosion caused by the humidity inside the valve, extend the service life of the valve, and reduce the cost of maintenance and replacement.

[0010] Preferably, the rotating component includes a fixed disk, a limiting rod, a fixing screw, a rotating rod and a rotating motor. A rotating groove is opened at the upper end of the processing table board. The fixed disk is located inside the rotating groove. A rotating rod is provided at the lower end of the fixed disk. One end of the rotating rod is provided with a rotating motor below the processing table board. By using the rotating rod to connect the fixed disk to fix the valve for rotating cleaning, the cleaning range is expanded, so that all parts of the valve can be evenly cleaned, better removing stubborn dirt on the valve and improving the cleaning effect.

[0011] Preferably, a limiting rod is provided around the upper end of the fixed disk. A limiting hole for accommodating the limiting rod is opened on the surface of the fixed disk. A fixing screw is provided around the inner side of the limiting rod. By using the limiting rod in combination with the fixing screw to fix valves of different sizes for maintenance and cleaning, it is ensured that the valve remains in the correct position during the cleaning process, avoiding uneven cleaning or damage to the valve caused by the displacement of the valve, and improving work safety.

[0012] The beneficial effects of the present utility model:

[0013] 1. Compared with traditional cleaning devices, the protective cover is adjusted according to the required splash-proof height by using a plug rod to ensure that the splash-proof cover can cover the working area, prevent liquid or dirt from splashing, effectively protect operators from splashing liquid or dirt, and ensure the smooth progress of maintenance and cleaning work. The fan blades are driven by the driving rod to ventilate the interior while performing air drying, quickly evaporating the moisture and humidity inside the valve, accelerating the drying process. At the same time, air drying can avoid rust and corrosion caused by moisture inside the valve, extend the service life of the valve, and reduce the cost of maintenance and replacement. The transmission pipe is used to transmit the water flow to the spray plate for spraying, so as to achieve precise water spray position control, ensure that the water spray reaches the target part, control the cleaning pressure, avoid uneven water flow and uneven cleaning effect, and adapt to different cleaning needs.

[0014] 2. By using the auxiliary pipe to add or replace the cleaning head according to the cleaning needs, in order to adapt to the valve cleaning requirements in different situations, the impurities and dirt inside the valve can be effectively cleaned, the cleaning time and workload can be reduced, and the work efficiency can be improved. The rotating rod is connected to the fixed disk to fix the valve for rotational cleaning, and the cleaning range is expanded so that all parts of the valve can be evenly cleaned, and the stubborn dirt on the valve can be better removed. The limit rod is combined with the fixed screw to fix valves of different sizes for maintenance and cleaning, ensuring that the valve remains in the correct position during the cleaning process, avoiding uneven cleaning or damage to the valve due to valve displacement, and improving work safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the cleaning component structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the splash-proof component of the utility model;

[0018] Figure 4 It is a schematic diagram of the bottom structure of the utility model.

[0019] Explanation of the reference numerals: 1. Processing table; 2. Cleaning assembly; 201. Water storage tank; 202. Docking tube; 203. Fixing ring; 204. Transmission tube; 205. Water pump; 206. Fixing plate; 207. Spray plate; 208. Auxiliary pipe; 209. Sealing head; 3. Splash-proof assembly; 301. Protective cover; 302. Fixing frame; 303. Driving motor; 304. Fan blade; 305. Rotating buckle; 306. Insert rod; 4. Rotating assembly; 401. Fixed disk; 402. Limiting rod; 403. Fixing screw; 404. Rotating rod; 405. Rotating motor. DETAILED DESCRIPTION

[0020] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0021] See also Figure 1-4 The utility model provides an embodiment: a cleaning device for valve maintenance, comprising a processing platen 1, a cleaning component 2, a splash-proof component 3 and a rotating component 4; the cleaning component 2 for cleaning impurities and dirt inside the valve is installed on the upper edge of the processing platen 1, the splash-proof component 3 for preventing liquid or dirt from splashing out during cleaning and causing pollution or harm to operators or the surrounding environment is installed on the outer side of the cleaning component 2, and the rotating component 4 for realizing the valve rotation adjustment angle for cleaning is installed at the upper center of the processing platen 1.

[0022] See also Figure 1-2 In this embodiment, the cleaning component 2 includes a water storage tank 201, a butt pipe 202, a fixing ring 203, a transmission pipe 204, a water pump 205, a fixing plate 206, a spray plate 207, a secondary pipe 208 and a sealing head 209. The upper end of the water storage tank 201 is provided with a transmission pipe 204, a water pump 205 is provided between the transmission pipe 204 and the water storage tank 201, a fixing plate 206 is provided at one end of the transmission pipe 204 away from the water storage tank 201, the transmission pipe 204 passes through the fixing plate 206 and extends to the inside, and a spray plate 207 is provided at one end of the transmission pipe 204. By using the transmission pipe 204 to transmit water to the spray plate 207 for spraying, accurate water spray position control is achieved. The system ensures that the water spray reaches the target part, controls the cleaning pressure, avoids uneven cleaning effect caused by uneven water flow, and adapts to different cleaning needs. A sub-pipe 208 is provided under the spray plate 207, and a sealing head 209 is provided inside the sub-pipe 208. The sub-pipe 208 passes through the fixed plate 206 and is connected with the water tank 201. A butt pipe 202 is provided at the outer end of the water tank 201, and a fixing ring 203 is provided at the outer end of the butt pipe 202. The cleaning head is added or replaced according to the cleaning needs by using the sub-pipe 208 to adapt to the valve cleaning requirements in different situations, effectively clean the impurities and dirt inside the valve, reduce cleaning time and workload, and improve work efficiency.

[0023] See also Figure 1-3In this embodiment, the splash-proof assembly 3 includes a protective cover 301, a fixing frame 302, a driving motor 303, a fan blade 304, a rotating buckle 305 and a plug rod 306. The protective cover 301 is located on the outside of the fixing plate 206. The outer end of the fixing plate 206 is provided with a slide groove for accommodating the protective cover 301. Two groups of rotating buckles 305 are provided on the outside of the protective cover 301. A plug rod 306 is provided between the rotating buckle 305 and the protective cover 301. The plug rod 306 passes through the protective cover 301 and extends to the inside. A plurality of groups of jacks for accommodating the plug rod 306 are provided inside the slide groove. The protective cover 301 is adjusted according to the required splash-proof height by using the plug rod 306 to ensure that the splash-proof cover can cover the working area, prevent liquid or dirt from splashing, and effectively protect The operating personnel are protected from the splashing of liquid or dirt to ensure the smooth progress of maintenance and cleaning work. A fixing frame 302 is provided at the upper end of the protective cover 301, and a driving motor 303 is provided inside the fixing frame 302. A driving rod is provided between the driving motor 303 and the protective cover 301, and a fan blade 304 is provided on the outer wall of the driving rod. A ventilation slot that penetrates the protective cover 301 is opened between the protective cover 301 and the fixing frame 302. The fan blade 304 is driven by the driving rod to ventilate the interior while performing air drying treatment, so that the moisture and humidity inside the valve can be evaporated quickly, and the drying process can be accelerated. At the same time, the air drying treatment can avoid rust and corrosion caused by moisture inside the valve, extend the service life of the valve, and reduce the cost of maintenance and replacement.

[0024] See also Figure 2-4 In this embodiment, the rotating assembly 4 includes a fixed disk 401, a limit rod 402, a fixed screw 403, a rotating rod 404 and a rotating motor 405. A rotating groove is provided at the upper end of the processing table 1, and the fixed disk 401 is located inside the rotating groove. A rotating rod 404 is provided at the lower end of the fixed disk 401. One end of the rotating rod 404 is located below the processing table 1 and a rotating motor 405 is provided. By using the rotating rod 404 to connect the fixed disk 401 to fix the valve for rotational cleaning, the cleaning range is expanded so that all parts of the valve can be cleaned. Uniform cleaning can better remove stubborn dirt on the valve and improve the cleaning effect. A limiting rod 402 is arranged around the upper end of the fixed disk 401, and a limiting hole for accommodating the limiting rod 402 is opened on the surface of the fixed disk 401. A fixing screw 403 is arranged around the inner side of the limiting rod 402. By using the limiting rod 402 and the fixing screw 403 to fix valves of different sizes for maintenance and cleaning, it is ensured that the valve remains in the correct position during the cleaning process, and uneven cleaning or damage to the valve caused by valve displacement is avoided, thereby improving work safety.

[0025] When working, first connect and fix the water supply pipe with the docking pipe 202 using the fixing ring 203, add the required water flow and cleaning liquid to the water storage tank 201 for storage, and then place the valve to be repaired and cleaned on the upper end of the fixing plate 401, select the fixing screw 403 or the limit rod 402 according to the size of the valve to fix the valve to the upper end of the fixing plate 401, ensure that the valve remains in the correct position during the cleaning process, and avoid uneven cleaning or damage to the valve due to valve displacement. When the valve is fixed, use a tool to slide the protective cover 301 along the inside of the slide groove to close it, use the rotating buckle 305 to connect the plug rod 306 according to the required splash-proof height, insert it into the socket and fix it, adjust the protective cover 301 to the specified protection position, ensure that the splash-proof cover can cover the working area, prevent liquid or dirt from splashing, effectively protect the operator from splashing liquid or dirt, and ensure the smooth progress of maintenance and cleaning work.

[0026] After the protective cover 301 is installed, the water flow inside the water storage tank 201 is transmitted from the transmission pipe 204 to the spray plate 207 by the water pump 205, so as to realize precise water spray position control, ensure that the water spray reaches the target part, control the cleaning pressure, avoid uneven water flow leading to uneven cleaning effect, and adapt to different cleaning needs. When the required cleaning position needs to be changed, the sealing head 209 inside the auxiliary pipe 208 is pulled out, and the auxiliary pipe 208 is used to add or replace the cleaning head according to the cleaning needs to adapt to the valve cleaning requirements in different situations, effectively clean the impurities and dirt inside the valve, reduce the cleaning time and workload, and When cleaning the door, start the rotating motor 405 to drive the rotating rod 404 to rotate, and use the rotating rod 404 to connect the fixed plate 401 to fix the valve for rotation and cleaning, so as to expand the cleaning range, so that all parts of the valve can be evenly cleaned, and the stubborn dirt on the valve can be better removed. After the valve is fully cleaned, use the driving motor 303 to drive the driving rod to operate, and use the driving rod to drive the fan blades 304 to ventilate the interior and perform air drying at the same time, so as to quickly evaporate the water and moisture inside the valve, accelerate the drying process, and at the same time, the air drying process can avoid rust and corrosion caused by moisture inside the valve, so as to achieve effective cleaning of the valve maintenance.

[0027] Through the above steps, the protective cover 301 is adjusted according to the required splash-proof height by using the insertion rod 306 to ensure that the splash-proof cover can cover the working area, prevent liquid or dirt from splashing, effectively protect the operator from the splashing of liquid or dirt, and ensure the smooth progress of maintenance and cleaning work. The fan blades 304 are driven by the driving rod to ventilate the interior while performing air drying treatment, so that the moisture and humidity inside the valve can be quickly evaporated, and the drying process can be accelerated. At the same time, the rust and corrosion caused by moisture inside the valve can be avoided through air drying treatment, and the cost of maintenance and replacement can be reduced. The transmission pipe 204 is used to transmit the water flow to the spray plate 207 for spraying, so as to realize precise water spray position control, ensure that the water spray reaches the target part, control the cleaning pressure, and avoid Uneven water flow leads to uneven cleaning effect. To meet different cleaning needs, the auxiliary pipe 208 is used to add or replace the cleaning head according to the cleaning needs to meet the valve cleaning requirements in different situations, effectively clean the impurities and dirt inside the valve, reduce cleaning time and workload, and use the rotating rod 404 to connect the fixed disk 401 to fix the valve for rotational cleaning, thereby expanding the cleaning range so that all parts of the valve can be evenly cleaned and the stubborn dirt on the valve can be better removed. The limit rod 402 is combined with the fixed screw 403 to fix valves of different sizes for maintenance and cleaning, ensuring that the valve remains in the correct position during the cleaning process to avoid uneven cleaning or damage to the valve due to valve displacement, thereby improving work safety.

[0028] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A cleaning device for valve maintenance, comprising a processing plate (1); characterized in that: The invention also comprises a cleaning component (2), a splash-proof component (3) and a rotating component (4); the cleaning component (2) for cleaning impurities and dirt inside the valve is installed at the upper edge of the processing table (1); the splash-proof component (3) for preventing liquid or dirt from splashing out during cleaning and causing pollution or harm to operators or the surrounding environment is installed on the outer side of the cleaning component (2); and the rotating component (4) for realizing the rotation angle adjustment of the valve for cleaning is installed at the center of the upper end of the processing table (1).

2. A cleaning device for valve maintenance according to claim 1, characterized in that: The cleaning assembly (2) comprises a water storage tank (201), a butt-jointing tube (202), a fixing ring (203), a transmission tube (204), a water pump (205), a fixing plate (206), a spray plate (207), an auxiliary tube (208) and a sealing head (209); a transmission tube (204) is provided at the upper end of the water storage tank (201); a water pump (205) is provided between the transmission tube (204) and the water storage tank (201); a fixing plate (206) is provided at one end of the transmission tube (204) away from the water storage tank (201); the transmission tube (204) passes through the fixing plate (206) and extends to the inside; and a spray plate (207) is provided at one end of the transmission tube (204).

3. A cleaning device for valve maintenance according to claim 2, characterized in that: A secondary pipe (208) is provided below the spray plate (207), a sealing head (209) is provided inside the secondary pipe (208), the secondary pipe (208) passes through the fixing plate (206) and is connected to the water storage tank (201), a butt pipe (202) is provided at the outer end of the water storage tank (201), and a fixing ring (203) is sleeved on the outer end of the butt pipe (202).

4. A cleaning device for valve maintenance according to claim 2, characterized in that: The splash-proof assembly (3) comprises a protective cover (301), a fixing frame (302), a driving motor (303), a fan blade (304), a rotating buckle (305) and an insertion rod (306); the protective cover (301) is located on the outer side of a fixing plate (206); a slide groove for accommodating the protective cover (301) is provided at the outer end of the fixing plate (206); two groups of rotating buckles (305) are provided on the outer side of the protective cover (301); an insertion rod (306) is provided between the rotating buckle (305) and the protective cover (301); the insertion rod (306) passes through the protective cover (301) and extends to the inside; and a plurality of groups of insertion holes for accommodating the insertion rod (306) are provided inside the slide groove.

5. A cleaning device for valve maintenance according to claim 4, characterized in that: A fixing frame (302) is provided at the upper end of the protective cover (301), a driving motor (303) is provided inside the fixing frame (302), a driving rod is provided between the driving motor (303) and the protective cover (301), a fan blade (304) is provided on the outer wall of the driving rod, and a ventilation slot penetrating the protective cover (301) is provided between the protective cover (301) and the fixing frame (302).

6. A cleaning device for valve maintenance according to claim 1, characterized in that: The rotating assembly (4) comprises a fixed disk (401), a limiting rod (402), a fixed screw rod (403), a rotating rod (404) and a rotating motor (405); a rotating groove is provided at the upper end of the processing table (1); the fixed disk (401) is located inside the rotating groove; a rotating rod (404) is provided at the lower end of the fixed disk (401); one end of the rotating rod (404) is located below the processing table (1) and is provided with a rotating motor (405).

7. A cleaning device for valve maintenance according to claim 6, characterized in that: A limiting rod (402) is arranged around the upper end of the fixing plate (401), a limiting hole for accommodating the limiting rod (402) is provided on the surface of the fixing plate (401), and a fixing screw (403) is arranged around the inner side of the limiting rod (402).

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