Cleaning device for gearbox valve sleeve machining

By designing a cleaning device for the processing of the gearbox valve sleeve, the automatic positioning and rotation of the gearbox valve sleeve is achieved by using the clamping mechanism and the rotating seat, the problem of manual handheld cleaning of the gearbox valve sleeve in the prior art is solved, and the effect of efficient cleaning of the gearbox valve sleeve in the prior art is achieved.

CN222890245UActive Publication Date: 2025-05-23SHANGHAI LIFENG POWERTRAIN PROD IND CO LTD
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Patent Information

Application Number
CN202421535966.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-05-23
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

In the prior art, cleaning of the gearbox valve sleeve requires manual handheld, making it difficult to complete single-person cleaning, and the operation is cumbersome and consumes a lot of manpower and energy.

Method used

A cleaning device for processing transmission valve sleeves is designed, including a mounting table, a water collection tank, a rotating seat and a clamping mechanism. The valve sleeve is fixedly positioned through the clamping mechanism, and the rotating seat is used to realize the shaker of one hand and the other hand is cleaned using a washing machine or cleaning tool.

Benefits of technology

It can be achieved by completing the cleaning of the gearbox valve sleeve by a single person, reducing the difficulty of manual handheld operation, saving effort and effectively reducing the workload.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of gearbox valve sleeve machining, in particular to a cleaning device for gearbox valve sleeve machining, which comprises a mounting table, a water collecting tank arranged on one side of the upper surface of the mounting table, a waterproof cover arranged on the upper surface of the water collecting tank, and rotating seats symmetrically arranged on two sides of the water collecting tank on the upper surface of the mounting table. A clamping mechanism is rotatably arranged on the rotating seat, the gearbox valve sleeve body can be clamped and positioned by the clamping mechanism through the arranged clamping mechanism, and the gearbox valve sleeve body can be rotated by shaking a crank with one hand in cooperation with the rotating seat, and the other hand can be free to use a cleaning machine or a cleaning tool. In this way, manual hand holding of the gearbox valve sleeve body for cleaning can be omitted, cleaning work can be conducted by a single person, more labor is saved compared with hand holding, and the workload is effectively reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of gearbox valve sleeve processing, in particular to a cleaning device for gearbox valve sleeve processing. Background Art

[0002] The gearbox is a mechanism used to change the speed and torque from the engine. It can change the transmission ratio of the output shaft and the input shaft in a fixed or divided manner. The transmission is composed of a speed transmission mechanism and an operating mechanism. Some cars also have a power output mechanism. Most transmission mechanisms use ordinary gear transmissions, and some use planetary gear transmissions. Ordinary gear transmission speed change mechanisms generally use sliding gears and synchronizers, etc., and gearboxes often have valve sleeves. The valve sleeves are used to protect the internal parts, and the valve sleeves often need to be cleaned during processing to remove impurities and other substances remaining on the surface.

[0003] However, most of the current cleaning methods are done manually by holding the valve sleeve and using a cleaning machine. The cleaning machine sprays cleaning fluid to flush away impurities. However, due to the handheld method, it is difficult for manual cleaning to use a brush or cleaning tool, and it is difficult to complete by one person alone. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and provides a cleaning device for machining a transmission valve sleeve.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A cleaning device for processing a gearbox valve sleeve comprises a mounting table, a water collecting box is arranged on one side of the upper surface of the mounting table, a waterproof cover is arranged on the upper surface of the water collecting box, rotating seats are symmetrically arranged on both sides of the upper surface of the mounting table and a clamping mechanism is rotatably arranged on the rotating seat;

[0007] The clamping mechanism comprises a first clamping plate and a second clamping plate. A movable second clamping plate is arranged on the first clamping plate. A crank is fixedly connected to one side of the first clamping plate body. The crank is rotatably arranged on a rotating seat.

[0008] In addition, a preferred structure is that a cleaning machine is provided on the upper surface of the mounting platform on one side of the water collecting tank.

[0009] In addition, a preferred structure is that rubber strips are evenly arranged laterally on one side of the upper surface of the first clamping plate and the lower surface of the second clamping plate, and a transmission valve sleeve body is clamped between the first clamping plate and the second clamping plate.

[0010] In addition, a preferred structure is that a screw is provided on one side of the rubber strip on the upper surface of the first clamping plate, sliding rods are symmetrically provided on both sides of the screw, the second clamping plate is slidably arranged on the sliding rod, and a fixing component is screwed on the screw.

[0011] In addition, a preferred structure is that a through hole is opened on the second clamping plate on one side of the rubber strip, and sliding holes are symmetrically opened on both sides of the through hole, and a handle is provided on the upper surface of the second clamping plate on one side of the through hole.

[0012] In addition, a preferred structure is that the diameter of the through hole is larger than the major diameter of the screw, and the fixing component screwed on the screw is located above the through hole.

[0013] In addition, a preferred structure is that a water retaining plate is provided on the crank rod body, and the water retaining plate is provided on a side of the crank rod body located at the rotating seat close to the water collecting tank.

[0014] In addition, a preferred structure is that a drain valve is provided at the bottom of the water collecting tank.

[0015] The beneficial effects of the utility model are as follows: through the provided clamping mechanism, the gearbox valve sleeve body can be clamped and positioned by the clamping mechanism, and in conjunction with the rotating seat, the gearbox valve sleeve body can be rotated by shaking the crank handle with one hand, and the other hand can be freed to use a cleaning machine or a cleaning tool, thus eliminating the need to manually hold the gearbox valve sleeve body for cleaning, so that a single person can perform the cleaning work, and it is more labor-saving than holding it by hand, effectively reducing the workload. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the cleaning device;

[0017] Figure 2 is a front view of the cleaning device;

[0018] Figure 3 It is a cross-sectional view of the water collecting tank;

[0019] Figure 4 is a structural schematic diagram of the clamping mechanism;

[0020] Figure 5 This is a schematic diagram of the structure after the clamping mechanism is disassembled.

[0021] In the figure: 1 mounting table, 2 cleaning machine, 3 gearbox valve sleeve body, 4 rotating seat, 5 waterproof cover, 6 clamping mechanism, 61 first clamping plate, 611 sliding rod, 612 screw rod, 62 second clamping plate, 621 handle, 622 through hole, 623 sliding hole, 63 crank, 631 water retaining tray, 7 water collecting tank, 71 drain valve, 8 rubber strip, 9 fixing parts. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0023] Reference Figure 1-5 A cleaning device for processing a gearbox valve sleeve comprises a mounting platform 1, a water collecting tank 7 is arranged on one side of the upper surface of the mounting platform 1, a waterproof cover 5 is arranged on the upper surface of the water collecting tank 7, a rotating seat 4 is symmetrically arranged on both sides of the upper surface of the mounting platform 1 on the water collecting tank 7, and a clamping mechanism 6 is rotatably arranged on the rotating seat 4;

[0024] The clamping mechanism 6 includes a first clamping plate 61 and a second clamping plate 62 . A movable second clamping plate 62 is disposed on the first clamping plate 61 . A crank 63 is fixedly connected to one side of the first clamping plate 61 . The crank 63 is rotatably disposed on the rotating seat 4 .

[0025] Among them, a cleaning machine 2 is arranged on one side of the water collecting tank 7 on the upper surface of the mounting platform 1. The cleaning machine 2 is an existing equipment, which is a machine that can spray cleaning liquid. It is well known to people in the field of cleaning equipment, so its structure and principle do not need to be elaborated.

[0026] Among them, rubber strips 8 are evenly arranged horizontally on one side of the upper surface of the first clamping plate 61 and the lower surface of the second clamping plate 62, and the transmission valve sleeve body 3 is clamped between the first clamping plate 61 and the second clamping plate 62. The transmission valve sleeve body 3 is clamped and fixed by the first clamping plate 61 and the second clamping plate 62, so that there is no need to hold the transmission valve sleeve body 3 for cleaning.

[0027] In addition, a screw rod 612 is provided on one side of the rubber strip 8 on the upper surface of the first clamping plate 61, and sliding rods 611 are symmetrically provided on both sides of the screw rod 612. The second clamping plate 62 is slidably arranged on the sliding rod 611 for movement, and a fixing component 9 is screwed on the screw rod 612. The rubber strip 8 is convenient for preventing the transmission valve sleeve body 3 from moving easily, and no clamping marks are generated due to the first clamping plate 61 and the second clamping plate 62.

[0028] Among them, a through hole 622 is opened on the second clamping plate 62 on one side of the rubber strip 8, and sliding holes 623 are symmetrically opened on both sides of the through hole 622. A handle 621 is set on the upper surface of the second clamping plate 62 on one side of the through hole 622. The handle 621 facilitates better operation of the second clamping plate 62 for up and down movement.

[0029] Moreover, the diameter of the through hole 622 is larger than the major diameter of the screw rod 612 , and the fixing component 9 screwed on the screw rod 612 is located above the through hole 622 , so that the screw rod 612 does not affect the up and down movement of the second clamping plate 62 .

[0030] In addition, a water retaining plate 631 is provided on the crank handle 63 rod body, and the water retaining plate 631 is arranged on the side of the crank handle 63 rod body located near the water collecting tank 7 of the rotating seat 4. The water retaining plate 631 prevents water from splashing out of the hole extending from the crank handle 63 to the waterproof cover 5 and splashing onto the rotating seat 4.

[0031] A drain valve 71 is provided at the bottom of the water collecting tank 7, and the drain valve 71 facilitates the drainage of the cleaning liquid in the water collecting tank 7.

[0032] After the first clamping plate 62 is removed from the first clamping plate 61, the second clamping plate 62 is lifted and the second clamping plate 62 is separated from the first clamping plate 61. After the first clamping plate 62 is removed from the first clamping plate 61, the second clamping plate 62 is lifted and the second clamping plate 62 is separated from the first clamping plate 61. After the first clamping plate 61 is removed from the first clamping plate 61, the second clamping plate 62 is lifted and the second clamping plate 62 is separated from the first clamping plate 61. After the first clamping plate 61 is removed from the first clamping plate 61, the second clamping plate 62 is lifted and the second clamping plate 62 is separated from the first clamping plate 61. After the first clamping plate 61 is removed from the first clamping plate 61, the second clamping plate 62 is lifted and the second clamping plate 62 is separated from the first clamping plate 61. After the first clamping plate 61 is removed from the first clamping plate 61, the second clamping plate 62 is lifted and the second clamping plate 62 is separated from the first clamping plate 61.

[0033] After clamping the second clamping plates 62 on both sides, the cleaning machine 2 can be turned on. The cleaning liquid spray head of the cleaning machine 2 is held with one hand, and then the crank 63 is cranked with the other hand. The crank 63 cooperates with the rotating seat 4 to realize that the clamped gearbox valve sleeve body 3 can be rotated, so that the cleaning machine 2 is used for comprehensive cleaning, thereby flushing away impurities on the gearbox valve sleeve body 3, and the waterproof cover 5 can prevent most of the cleaning liquid from splashing outside, and then the cleaning liquid flowing from the gearbox valve sleeve body 3 will be collected in the water collecting tank 7, and these cleaning liquids can be discharged regularly through the drain valve 71.

[0034] Furthermore, when it is necessary to use a cleaning tool such as a cleaning brush to scrub the surface of the transmission valve sleeve body 3 , the crank 63 can be rotated with one hand, and the transmission valve sleeve body 3 can be fully cleaned with the cleaning tool using the other hand.

[0035] In the utility model, the transmission valve sleeve body 3 can be clamped and positioned by the clamping mechanism 6, and cooperate with the rotating seat 4 to realize the rotation of the transmission valve sleeve body 3 by shaking the crank 63 with one hand, and the other hand can be freed to use the cleaning machine 2 or cleaning tools, so that the manual hand-held transmission valve sleeve body 3 is not required for cleaning, so that a single person can perform the cleaning work, and it is more labor-saving than hand-held, and the workload is effectively reduced.

[0036] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A cleaning device for gearbox valve sleeve processing, comprising a mounting table (1), characterized in that: A water collecting box (7) is arranged on one side of the upper surface of the mounting platform (1), a waterproof cover (5) is arranged on the upper surface of the water collecting box (7), and rotating seats (4) are symmetrically arranged on both sides of the upper surface of the mounting platform (1) on the water collecting box (7), and a clamping mechanism (6) is rotatably arranged on the rotating seat (4); The clamping mechanism (6) comprises a first clamping plate (61) and a second clamping plate (62), wherein a movable second clamping plate (62) is arranged on the first clamping plate (61), a crank (63) is fixedly connected to one side of the plate body of the first clamping plate (61), the crank (63) is rotatably arranged on the rotating seat (4), and the first clamping plate (61) and the second clamping plate (62) are located on the inner side of the waterproof cover (5).

2. A cleaning device for gearbox valve sleeve processing according to claim 1, characterized in that: A cleaning machine (2) is provided on the upper surface of the mounting platform (1) at one side of the water collecting tank (7).

3. A cleaning device for gearbox valve sleeve processing according to claim 1, characterized in that: Rubber strips (8) are evenly arranged transversely on one side of the upper surface of the first clamping plate (61) and the lower surface of the second clamping plate (62), and a gearbox valve sleeve body (3) is clamped between the first clamping plate (61) and the second clamping plate (62).

4. A cleaning device for gearbox valve sleeve processing according to claim 3, characterized in that: A screw rod (612) is provided on the upper surface of the first clamping plate (61) at one side of the rubber strip (8), and sliding rods (611) are symmetrically provided on both sides of the screw rod (612). The second clamping plate (62) is slidably arranged on the sliding rod (611) for movement, and a fixing component (9) is screwed onto the screw rod (612).

5. A cleaning device for gearbox valve sleeve processing according to claim 4, characterized in that: A through hole (622) is provided on the second clamping plate (62) on one side of the rubber strip (8), and sliding holes (623) are symmetrically provided on both sides of the through hole (622). A handle (621) is provided on the upper surface of the second clamping plate (62) on one side of the through hole (622).

6. A cleaning device for gearbox valve sleeve processing according to claim 5, characterized in that: The hole diameter of the through hole (622) is larger than the major diameter of the screw rod (612), and the fixing component (9) screwed onto the screw rod (612) is located above the through hole (622).

7. A cleaning device for gearbox valve sleeve processing according to claim 1, characterized in that: A water retaining plate (631) is provided on the crank handle (63) rod body, and the water retaining plate (631) is arranged on a side of the crank handle (63) rod body located on the rotating seat (4) close to the water collecting tank (7).

8. A cleaning device for gearbox valve sleeve processing according to claim 1, characterized in that: A drainage valve (71) is provided at the bottom of the water collecting tank (7).