Uncoiling cracking prevention straightening machine for zinc-coated steel grounding wire
By designing an anti-zinc-covered steel ground wire uncoiling and cracking straightening machine, using components such as motors, screws, sliders and detection rollers, automatic adjustment of material width and rapid detection of uneven parts are achieved, solving the problems of uncoiling and cracking of materials in the prior art, and improving the detection accuracy and material use effect.
Patent Information
- Application Number
- CN202421450054.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The existing anti-zinc-covered steel grounding wire is prone to uncoiling and cracking after processing, resulting in abnormal material use, and it is difficult to accurately detect the flatness of different types of materials by manual or mechanical inspection, which affects the detection effect.
An anti-zinc-covered steel grounding wire uncoiled and cracked straightening machine is designed, which uses the combination of motors, screws, sliders, guide rods and guide blocks. Through the combination of detection rollers, springs, detection rods and proximity switches, automatic adjustment of material width and rapid detection of uneven parts are achieved.
Through automated calibration and inspection processes, the accuracy of the flatness detection of materials is improved, artificial errors are reduced, and the inspection needs of different types of materials are adapted to the normal use of materials.
Smart Images
Figure CN222890479U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of straightening machines, and more specifically, particularly relates to a straightening machine for preventing zinc-coated steel grounding wires from unwinding and cracking. Background Art
[0002] Zinc-clad steel composite grounding material is a new type of anti-corrosion grounding product developed for special requirements of power plants, petrochemical plants, etc. It uses low-carbon steel and high-purity zinc as the main raw materials, and is continuously cast through a continuous extrusion coating process to form a bimetallic composite material. After processing, the material will unwind and crack, affecting the normal use of the material. It is also prone to wear during use, so it needs to be straightened, and a straightening device is needed at this time.
[0003] Based on the above, the inventors have discovered the following problems: the current zinc-proof steel grounding wire is prone to unwinding and cracking after processing. In this case, the material needs to be straightened. After straightening, manual or mechanical inspection is required to determine whether the surface of the material is flat. However, manual inspection will result in errors, and most detection devices have fixed models. Mechanical inspection cannot be performed according to materials of different models, which reduces the detection effect and affects the normal use of the material.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a zinc-coated steel grounding wire unwinding, cracking and straightening machine is provided, in order to achieve a more practical purpose. Utility Model Content
[0005] The purpose and effect of the utility model of a zinc-coated steel grounding wire unwinding and cracking straightening machine are achieved by the following specific technical means:
[0006] A zinc-coated steel grounding wire unwinding and cracking straightening machine comprises an operating table, a conveyor belt is provided on the top surface of the operating table, a straightening machine is installed on the upper end surface of the operating table, a control panel is installed on the outer wall of the straightening machine, a group of mounting frames are installed on the top of the operating table, a detection component is arranged between the mounting frames, a feeding port is provided at the end of the top of the operating table away from the straightening machine, a collecting component is provided at the bottom of the operating table, the detection component comprises a motor arranged on the top surface of the mounting frame, a slide groove is provided on one side of the group of mounting frames, an output end of the motor passes through the mounting frame and is connected to a lead screw inside the slide groove, a slider is sleeved on the lead screw, the slider is threadedly connected to the lead screw, a guide rod is arranged inside the other slide groove, a guide block is sleeved on the guide rod, and the guide block is slidably connected to the guide rod.
[0007] Furthermore, a connecting plate is installed between the slider and the guide block, a plurality of sleeves are installed on the bottom end surface of the connecting plate, a chamber is opened inside the sleeve, a detection rod is provided inside the chamber, a spring is sleeved on the detection rod, a limit plate is installed on one side of the detection rod, a connecting rod is installed on one side of the limit plate, one end of the connecting rod passes through the sleeve to the outside where a detection roller is installed, and the detection rollers are fitted to each other.
[0008] Furthermore, a cavity is opened inside the connecting plate, a proximity switch is installed on one side of the cavity, and one end of the detection rod passes through the sleeve and the connecting plate to the inside of the cavity.
[0009] Furthermore, the outer wall of the mounting frame is provided with a scale code.
[0010] Furthermore, the collection component includes a T-shaped slot opened on one side of the operating table, a T-shaped block is provided inside the T-shaped slot, the T-shaped block and the T-shaped slot form a sliding connection, a collection box is installed on the bottom end surface of the T-shaped block, and a handle is installed on one side of the collection box.
[0011] Furthermore, a plurality of universal wheels are installed on the bottom end surface of the collection box.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] 1. Through the coordinated use of the motor, lead screw, slider, guide rod and guide block, turn on the motor, the motor drives the lead screw to rotate, the lead screw drives the slider to slide, and the guide block slides on the guide rod. The guide block and the slider drive the connecting plate to move up and down together, so that the height of the connecting plate can be adjusted according to the width of the material.
[0014] 2. Through the coordinated use of detection rollers, springs, detection rods and proximity switches, after adjusting the height of the connecting plate, when there are uneven parts on the straightened material, the uneven parts will squeeze the detection roller, and the detection roller drives the connecting rod to move toward the inside of the chamber and squeeze the spring. At the same time, the detection rod moves toward the direction of the proximity switch, and then the proximity switch receives the signal and transmits it to the control panel. At this time, the staff can take the material under the corresponding detection roller for re-straightening. The above steps can quickly detect the uneven parts on the material, ensuring the straightening quality of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The utility model is a three-dimensional schematic diagram of a zinc-coated steel grounding wire unwinding, cracking and straightening machine.
[0016] Figure 2 The utility model is a kind of anti-zinc coated steel ground wire unwinding and cracking straightening machine Figure 1 An enlarged schematic diagram of point A in FIG.
[0017] Figure 3 The utility model is a plan schematic diagram of a detection component of a zinc-coated steel grounding wire unwinding and cracking straightening machine.
[0018] Figure 4 The utility model is a kind of anti-zinc coated steel ground wire unwinding and cracking straightening machine Figure 3 An enlarged schematic diagram of point B in FIG.
[0019] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0020] 1. Operating table; 2. Conveyor belt; 3. Straightening machine; 4. Control panel; 5. Mounting frame; 6. Motor; 7. Slide; 8. Connecting plate; 9. Scale code; 10. Feeding port; 11. Handle; 12. Universal wheel; 13. T-slot; 14. T-block; 15. Collection box; 16. Screw rod; 17. Slider; 18. Guide rod; 19. Guide block; 20. Detection roller; 21. Proximity switch; 22. Sleeve; 23. Detection rod; 24. Spring; 25. Chamber; 26. Limit plate; 27. Cavity; 28. Connecting rod. DETAILED DESCRIPTION
[0021] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0022] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] Example:
[0025] As attached Figure 1To Attachment Figure 4 As shown:
[0026] The utility model provides a zinc-coated steel grounding wire unwinding and cracking straightening machine, comprising an operating table 1, a conveyor belt 2 is arranged on the top surface of the operating table 1, a straightening machine 3 is installed on the upper end surface of the operating table 1, a control panel 4 is installed on the outer wall of the straightening machine 3, a group of mounting frames 5 are installed on the top of the operating table 1, a detection component is arranged between the mounting frames 5, a feeding port 10 is opened at one end of the top of the operating table 1 away from the straightening machine 3, a collecting component is arranged at the bottom of the operating table 1, the detection component comprises a motor 6 arranged on the top surface of the mounting frame 5, a slide groove 7 is opened on one side of the group of mounting frames 5, and the output end of the motor 6 passes through the mounting frame 5 to the slide A screw rod 16 is connected inside the groove 7, and a slider 17 is sleeved on the screw rod 16. The slider 17 and the screw rod 16 are threadedly connected. A guide rod 18 is arranged inside the other slide groove 7, and a guide block 19 is sleeved on the guide rod 18. The guide block 19 and the guide rod 18 are slidably connected. By the coordinated use of the motor 6, the screw rod 16, the slider 17, the guide rod 18 and the guide block 19, the motor 6 is turned on, the motor 6 drives the screw rod 16 to rotate, the screw rod 16 drives the slider 17 to slide, and the guide block 19 slides on the guide rod 18 at the same time, and the guide block 19 and the slider 17 drive the connecting plate 8 to move up and down together, so that the height of the connecting plate 8 can be adjusted according to the width of the material.
[0027] Among them, a connecting plate 8 is installed between the slider 17 and the guide block 19, and a plurality of sleeves 22 are installed on the bottom end surface of the connecting plate 8. A chamber 25 is opened inside the sleeve 22, and a detection rod 23 is arranged inside the chamber 25. A spring 24 is sleeved on the detection rod 23, and a limit plate 26 is installed on one side of the detection rod 23. A connecting rod 28 is installed on one side of the limit plate 26. One end of the connecting rod 28 passes through the sleeve 22 to the outside where a detection roller 20 is installed. The detection rollers 20 are fitted to each other, and through the detection roller 20, the spring 24, and the detection rod 23 and the proximity switch 21 are used in conjunction. After the height of the connecting plate 8 is adjusted, when there are uneven parts on the straightened material, the uneven parts will squeeze the detection roller 20, and the detection roller 20 drives the connecting rod 28 to move toward the inside of the chamber 25 and squeeze the spring 24. At the same time, the detection rod 23 moves toward the direction of the proximity switch 21, and then the proximity switch 21 receives the signal and transmits it to the control panel 4. At this time, the staff can take the material under the corresponding detection roller 20 for re-straightening. Through the above steps, the uneven parts on the material can be quickly detected, ensuring the straightening quality of the equipment.
[0028] A cavity 27 is formed inside the connecting plate 8 , a proximity switch 21 is installed on one side of the cavity 27 , and one end of the detection rod 23 passes through the sleeve 22 and the connecting plate 8 to the inside of the cavity 27 .
[0029] The outer wall of the mounting frame 5 is provided with a scale code 9. Through the design of the scale code 9, the staff can observe the height of the connecting plate 8 in real time, which is convenient for detection.
[0030] Among them, the collecting component includes a T-slot 13 opened on one side of the operating table 1, a T-block 14 is arranged inside the T-slot 13, the T-block 14 and the T-slot 13 form a sliding connection, a collecting box 15 is installed on the bottom end surface of the T-block 14, and a handle 11 is installed on one side of the collecting box 15. Through the coordinated use of the collecting box 15, the T-block 14, the T-slot 13 and the handle 11, the straightened material falls from the discharge port 10 into the collecting box 15. After collection, the staff can pull the handle 11 to draw out the collecting box 15, which is convenient for centralized collection of materials and reduces the work intensity of the staff.
[0031] Wherein, a plurality of universal wheels 12 are installed on the bottom end surface of the collection box 15 .
[0032] The specific usage and function of this embodiment are as follows:
[0033] First, check the integrity of the device. It can be used only after confirmation. Turn on the motor 6, which drives the screw rod 16 to rotate, and the screw rod 16 drives the slider 17 to slide. At the same time, the guide block 19 slides on the guide rod 18. The guide block 19 and the slider 17 drive the connecting plate 8 to move up and down together, so that the height of the connecting plate 8 can be adjusted according to the width of the material. After adjustment, when there are uneven parts on the straightened material, the uneven parts will squeeze the detection roller 20, and the detection roller 20 drives the connecting rod 28 to move toward the inside of the chamber 25 and squeeze the spring 24. At the same time, the detection rod 23 moves toward the direction of the proximity switch 21, and then the proximity switch 21 receives the signal and transmits it to the control panel 4. At this time, the staff can take the material under the corresponding detection roller 20 for re-straightening. The above steps can quickly detect the uneven parts on the material, ensuring the straightening quality of the equipment.
[0034] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific purposes.
Claims
1. A zinc-coated steel grounding wire unwinding and cracking straightening machine, comprising an operating table (1), characterized in that: The top surface of the operating table (1) is provided with a conveyor belt (2), the upper end surface of the operating table (1) is installed with a straightening machine (3), the outer wall of the straightening machine (3) is installed with a control panel (4), a group of mounting frames (5) are installed on the top of the operating table (1), and detection components are arranged between the mounting frames (5), a feeding port (10) is opened at one end of the top of the operating table (1) away from the straightening machine (3), a collecting component is arranged at the bottom of the operating table (1), and the detection component includes a The motor (6) is disposed on the top surface, and a slide groove (7) is provided on one side of the group of mounting frames (5). The output end of the motor (6) passes through the mounting frame (5) to the inside of the slide groove (7) and is connected to a screw rod (16). A slider (17) is sleeved on the screw rod (16), and the slider (17) and the screw rod (16) are threadedly connected. A guide rod (18) is provided inside another slide groove (7), and a guide block (19) is sleeved on the guide rod (18), and the guide block (19) and the guide rod (18) are slidably connected.
2. The unwinding and cracking straightening machine for zinc-coated steel grounding wire according to claim 1, characterized in that: A connecting plate (8) is installed between the slider (17) and the guide block (19), a plurality of sleeves (22) are installed on the bottom end surface of the connecting plate (8), a chamber (25) is provided inside the sleeve (22), a detection rod (23) is provided inside the chamber (25), a spring (24) is sleeved on the detection rod (23), a limit plate (26) is installed on one side of the detection rod (23), a connecting rod (28) is installed on one side of the limit plate (26), one end of the connecting rod (28) passes through the sleeve (22) to the outside where a detection roller (20) is installed, and the detection rollers (20) are in contact with each other.
3. The unwinding and cracking straightening machine for zinc-coated steel grounding wire according to claim 2, characterized in that: A cavity (27) is provided inside the connecting plate (8), a proximity switch (21) is installed on one side of the cavity (27), and one end of the detection rod (23) passes through the sleeve (22) and the connecting plate (8) to the inside of the cavity (27).
4. The unwinding and cracking straightening machine for zinc-coated steel grounding wire according to claim 1, characterized in that: The outer wall of the mounting frame (5) is provided with a scale code (9).
5. The unwinding and cracking straightening machine for zinc-coated steel grounding wire according to claim 1, characterized in that: The collecting assembly comprises a T-shaped slot (13) opened on one side of the operating table (1), a T-shaped block (14) is arranged inside the T-shaped slot (13), the T-shaped block (14) and the T-shaped slot (13) form a sliding connection, a collecting box (15) is installed on the bottom end surface of the T-shaped block (14), and a handle (11) is installed on one side of the collecting box (15).
6. The unwinding and cracking straightening machine for zinc-coated steel grounding wire according to claim 5, characterized in that: A plurality of universal wheels (12) are installed on the bottom end surface of the collection box (15).