Wheel lathe
By using slip parts and drive parts on the lathe, the independent movement of the three-jaw chuck and the frame is solved, and the problem that the existing lathe cannot process wheel pairs of different models is improved, and the breadth and flexibility of wheel pair processing is improved.
Patent Information
- Application Number
- CN202421906852.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-08-07
AI Technical Summary
When processing wheel pairs of railway vehicles, existing lathes are limited to processing one type of wheel pair and cannot adapt to different types of wheel pair processing.
A wheel lathe is designed, using sliding parts to drive the three-jaw chucks to move, and the frame is moved independently through the driving parts to realize flexible machining of turning tool to wheel pairs.
The lathe can be suitable for wheel pair processing of different wheel pitches and widths, improving the breadth and flexibility of wheel pair processing.
Smart Images

Figure CN222890570U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of wheel processing, and in particular to a wheel lathe. Background Art
[0002] A lathe is a machine tool that mainly uses a turning tool to turn a rotating workpiece. Lathes are the most important type of metal cutting machine tools. In general machine manufacturing factories, lathes are the most numerous and are also called machine tools. Drills, reamer drills, reamers, taps, dies and knurling tools can also be used on lathes for corresponding processing. The function of a lathe is to perform cutting processing on rotating surfaces of various sizes and shapes, as well as spiral surfaces.
[0003] When a lathe processes a wheelset for a railway vehicle, the three-jaw chucks at both ends of the lathe clamp the wheelset, and then the wheelset is turned by a turning tool. However, most lathes can only process one type of wheelset and cannot process wheelsets of different types, which has great limitations in wheelset processing. Utility Model Content
[0004] In order to improve the extensiveness of wheelset processing, the present application provides a wheel lathe, which adopts the following technical solutions:
[0005] A wheel lathe, comprising:
[0006] Lathe body;
[0007] Three-jaw chucks are respectively arranged at two ends of the lathe body and are both slidably connected to the lathe body;
[0008] A sliding component is installed on the lathe body and is arranged corresponding to the three-jaw chuck, and the sliding component is used to drive the sliding of the corresponding three-jaw chuck;
[0009] A frame, slidably connected to the lathe body, and two frames are provided;
[0010] A driving component is installed on the lathe body and is arranged corresponding to the frame, and the driving component is used to drive the sliding movement of the corresponding frame;
[0011] The turning tool is installed on the corresponding frame.
[0012] By adopting the above technical scheme, when processing the wheel, one end of the wheelset is installed on a three-jaw chuck, and then the sliding component drives the three-jaw chuck into place, and then another sliding component drives the movement of the corresponding three-jaw chuck, so that the three-jaw chuck clamps the other end of the wheelset; the driving component drives the movement of the frame, so that the turning tool processes the wheelset; because the three-jaw chuck and the turning tool are both set to slide independently, it can be applicable to the processing of wheelsets with different wheelbases and wheels of different widths, thereby improving the versatility of wheelset processing.
[0013] Optionally, the sliding component includes:
[0014] A sliding motor is installed on the lathe body;
[0015] A sliding screw, rotatably connected to the lathe body, and one end of which is connected to the output shaft of the sliding motor;
[0016] The clamping frame is threadedly connected to the sliding screw and is slidingly connected to the lathe body, and the three-jaw chuck is rotatably connected to the clamping frame.
[0017] By adopting the above technical solution, the sliding motor is started, and the sliding motor drives the sliding screw to rotate, thereby driving the movement of the clamping frame to achieve the adjustment of the position of the three-jaw chuck.
[0018] Optionally, the driving component includes:
[0019] A driving motor is mounted on the lathe body;
[0020] The driving screw is rotatably connected to the lathe body, and one end of the driving screw is connected to the output shaft of the driving motor; the frame is threadedly connected to the driving screw, and the turning tool is slidably connected to the frame, and the sliding direction is perpendicular to the sliding direction of the frame in a plane.
[0021] By adopting the above technical solution, after the driving motor is started, it will drive the driving screw to rotate, and the driving screw will drive the frame to move, thereby adjusting the position of the turning tool.
[0022] Optionally, the wheel lathe further comprises:
[0023] A pushing component is installed on the frame and is used to drive the sliding movement of the turning tool.
[0024] Optionally, the pushing component includes:
[0025] A propulsion motor is mounted on the frame;
[0026] A push screw is rotatably connected to the frame, and one end of the push screw is connected to the output shaft of the push motor;
[0027] The pushing frame is threadedly connected to the pushing lead screw, and the turning tool is installed on the pushing frame.
[0028] By adopting the above technical solution, after the push motor is started, it can drive the push screw to rotate, and then drive the movement of the turning tool, so as to achieve the adjustment of the turning tool position.
[0029] Optionally, the wheel lathe further comprises:
[0030] A safety coupling, wherein the sliding motor is connected to the sliding screw via the safety coupling.
[0031] By adopting the above technical solution, it is possible to avoid excessive clamping force of the three-jaw chuck on the wheelset.
[0032] Optionally, the wheel lathe further comprises:
[0033] A guide rail, mounted on the lathe body;
[0034] The hydraulic guide rail clamp is slidably connected to the guide rail and installed with the clamping frame.
[0035] By adopting the above technical solution, the hydraulic guide rail clamp can slow down and clamp the guide rail when the clamping frame is sliding and guiding, and when the clamping frame needs to stop, so as to achieve locking of the clamping frame.
[0036] Optionally, the wheel lathe further comprises:
[0037] The protective cover is telescopically arranged and is arranged on both sides of the frame.
[0038] By adopting the above technical solution, the purpose of setting the protective cover is to protect the driving screw.
[0039] Optionally, the wheel lathe further comprises:
[0040] A track bar, mounted on the lathe body, for receiving the wheelset;
[0041] The lifting component is installed on the lathe body and is used to drive the lifting of the wheel set.
[0042] By adopting the above technical solution, before the wheelset is processed, the wheelset is placed on the track bar, and then the lifting component is started. The lifting component will drive the wheelset to rise, so that the axis of the wheelset is aligned with the center of the three-jaw chuck, thereby facilitating the three-jaw chuck to clamp the wheelset.
[0043] Optionally, the lifting component includes:
[0044] A lifting cylinder is installed on the lathe body;
[0045] The lifting support plate is installed on the piston rod of the lifting cylinder. The lifting support plate is provided with a support anti-slip opening for supporting the wheelset.
[0046] By adopting the above technical solution, the wheelset axle is placed on the lifting support plate, and the lifting cylinder is started. The lifting cylinder will drive the lifting support plate to rise, thereby driving the wheelset to rise.
[0047] In summary, the present application has at least the following beneficial effects:
[0048] 1. The purpose of setting the sliding component to drive the three-jaw chuck to move and the driving component to drive the frame to move independently is to be applicable to the processing of wheelsets with different wheelbases and wheels of different widths, thereby improving the versatility of wheelset processing.
[0049] 2. The purpose of setting the safety coupling is to prevent the three-jaw chuck from applying excessive clamping force to the wheelset.
[0050] 3. The purpose of setting the hydraulic guide rail clamp is to slow down and clamp the guide rail when the clamping frame is sliding and guiding, and when the clamping frame needs to stop, so as to lock the clamping frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0051] Figure 1 This is a schematic structural diagram of an implementation method of the present application after the protective cover is hidden;
[0052] Figure 2 yes Figure 1 A schematic diagram showing the structure behind the protective cover;
[0053] Figure 3 It is a structural schematic diagram of another implementation method of the embodiment of this application.
[0054] Explanation of the reference numerals: 100, lathe body; 110, guide rail; 120, protective cover; 200, three-jaw chuck; 300, sliding component; 310, sliding motor; 320, sliding screw; 330, clamping frame; 331, rotating motor; 332, rotating shaft; 340, safety coupling; 350, hydraulic guide rail clamp; 400, frame; 410, turning tool; 500, driving component; 510, driving motor; 520, driving screw; 600, pushing component; 610, pushing motor; 620, pushing screw; 630, pushing frame; 710, track bar; 720, lifting component; 721, lifting cylinder; 722, lifting support plate; 723, support anti-slip; 724, guide rod. DETAILED DESCRIPTION
[0055] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the following will be combined with the appended Figure 1 -Attached Figure 3 , the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0056] The present application embodiment discloses a wheel lathe. Figure 1As an embodiment of a wheel lathe, the wheel lathe includes a lathe body 100, a three-jaw chuck 200, a sliding component 300, a frame 400 and a driving component 500. The three-jaw chuck 200 is disposed at both ends of the lathe body 100 and is horizontally slidably connected to the lathe body 100. Two three-jaw chucks 200 are used to clamp the wheelset 800. The sliding component 300 is arranged corresponding to the three-jaw chuck 200, installed on the lathe body 100, and is used to drive the movement of the corresponding three-jaw chuck 200. Two frames 400 are provided, which are slidably connected to one side of the lathe body 100, and the sliding direction is the same as the sliding direction of the three-jaw chuck 200; a turning tool is installed on the frame 400, and the turning tool is used to turn the wheel. The driving component 500 is installed on the lathe body 100, and is arranged corresponding to the frame 400, and is used to drive the movement of the corresponding frame 400.
[0057] The sliding component 300 may include a sliding motor 310, a sliding screw 320 and a clamping frame 330. The sliding motor 310 is installed on the lathe body 100 by bolts; the output shaft of the sliding motor 310 is connected to one end of the sliding screw 320 through a reducer and a safety coupling 340 in sequence, and the sliding screw 320 is horizontally rotatably connected to the lathe body 100. The clamping frame 330 is threadedly connected to the sliding screw 320, and a hydraulic guide rail clamp 350 is installed by bolts; the guide rail 110 is installed on the lathe body 100, and the hydraulic guide rail clamp 350 is slidably connected to the guide rail 110. The three-jaw chuck 200 is rotatably connected to the clamping frame 330.
[0058] In order to realize the rotation of the three-jaw chuck 200 , a rotating motor 331 is installed on the clamping frame 330 by bolts, and the output shaft of the rotating motor 331 is connected to the rotating shaft 332 through a reducer, and the rotating shaft 332 is fixedly connected to the axis of the three-jaw chuck 200 .
[0059] The driving component 500 may include a driving motor 510 and a driving screw 520. The driving motor 510 is installed on the lathe body 100 by bolts, and the output shaft is connected to one end of the driving screw 520 through a reducer; the driving screw 520 is horizontally rotatably connected to the lathe body 100, and the frame 400 is threadedly connected to the driving screw 520. The hydraulic guide rail clamp 350 is installed on the frame 400 by bolts, the guide rail 110 is installed on the lathe body 100, and the hydraulic guide rail clamp 350 is slidably connected to the guide rail 110. A pushing component 600 is installed on the frame 400, and the turning tool 410 is slidably connected to the frame 400, and the sliding direction of the turning tool 410 is perpendicular to the sliding direction of the frame 400 in the plane; the pushing component 600 is used to drive the movement of the turning tool 410.
[0060] The pushing component 600 may include a pushing motor 610, a pushing lead screw 620 and a pushing frame 630. The pushing motor 610 is mounted on the vehicle frame 400 by bolts, and the output shaft is connected to one end of the pushing lead screw 620 through a reducer. The pushing frame 630 is threadedly connected to the pushing lead screw 620, the hydraulic guide rail clamp 350 is mounted on the pushing frame 630 by bolts, the guide rail 110 is mounted on the vehicle frame 400, and the hydraulic guide rail clamp 350 is slidably connected to the guide rail 110.
[0061] In addition, refer to Figure 2 Protective covers 120 are installed on both sides of the frame 400, both sides of the clamping frame 330 and both sides of the pushing frame 630. The protective covers 120 are telescopically arranged to cover the corresponding lead screws.
[0062] Reference Figure 3 As another embodiment of the wheel lathe, the wheel lathe may further include a track bar 710 and a lifting component 720. The lifting component 720 is mounted on the lathe body 100 and is used to drive the wheelset 800 to move up and down; the track bar 710 is provided with two groups, which are arranged on both sides of the lifting component 720; before processing, the wheel is placed on the track bar 710.
[0063] The lifting component 720 may include a lifting cylinder 721 and a lifting support plate 722. The lifting cylinder 721 is mounted on the lathe body 100, and the piston rod is fixedly connected to the lifting support plate 722. The lifting support plate 722 is provided with a support anti-slip opening 723 to support the wheel pair 800 shaft. In addition, two guide rods 724 are slidably connected to the lathe body 100, and the two guide rods 724 are respectively arranged at both ends of the lifting support plate 722, and the guide rods 724 are fixedly connected to the lifting support plate 722.
[0064] The implementation principle of this embodiment is:
[0065] The wheelset 800 is placed on the lathe body 100, and then the lifting cylinder 721 is started. The lifting cylinder 721 drives the lifting support plate 722 to rise, so as to drive the wheelset 800 to rise. After the axis of the wheelset 800 is aligned with the axis of the three-jaw chuck 200, the sliding motors 310 at both ends of the lathe body 100 are started. The sliding motors 310 drive the rotation of the sliding screw 320, and the sliding screw 320 drives the movement of the three-jaw chuck 200, so that the three-jaw chuck 200 clamps. The two ends of the wheel pair 800 are then started; the two driving motors 510 are then started, and the driving motor 510 drives the driving screw 520 to rotate, thereby adjusting the position of the turning tool; at the same time, the pushing motor 610 is started, and the pushing motor 610 drives the pushing screw 620 to rotate, and further adjusts the position of the turning tool, so that the turning tool contacts the wheel; then the rotating motor 331 is started, and the rotating motor 331 drives the three-jaw chuck 200 to rotate, so that the wheel pair 800 rotates, so that the turning tool can turn the wheel.
[0066] The above are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application in sequence. Any feature disclosed in this specification (including the abstract and drawings), unless otherwise stated, can be replaced by other equivalent or alternative features with similar purposes. That is, unless otherwise stated, each feature is only an example of a series of equivalent or similar features.
Claims
1. A wheel lathe, characterized in that: include: Lathe body (100); Three-jaw chucks (200) are respectively arranged at two ends of the lathe body (100) and are both slidably connected to the lathe body (100); A sliding component (300) is mounted on the lathe body (100) and is arranged corresponding to the three-jaw chuck (200), wherein the sliding component (300) is used to drive the sliding of the corresponding three-jaw chuck (200); A frame (400) is slidably connected to the lathe body (100), and two frames are provided; A driving component (500) is mounted on the lathe body (100) and is arranged corresponding to the vehicle frame (400), wherein the driving component (500) is used to drive the corresponding vehicle frame (400) to slide; The turning tool (410) is mounted on the corresponding frame (400).
2. A wheel lathe according to claim 1, characterized in that: The sliding component (300) comprises: A sliding motor (310) is mounted on the lathe body (100); A sliding screw (320) is rotatably connected to the lathe body (100), and one end of the sliding screw is connected to the output shaft of the sliding motor (310); The clamping frame (330) is threadedly connected to the sliding screw (320) and is slidingly connected to the lathe body (100); the three-jaw chuck (200) is rotatably connected to the clamping frame (330).
3. A wheel lathe according to claim 1, characterized in that: The driving component (500) comprises: A driving motor (510) mounted on the lathe body (100); A driving screw (520) is rotatably connected to the lathe body (100), and one end of which is connected to the output shaft of the driving motor (510); the frame (400) is threadedly connected to the driving screw (520), and the turning tool (410) is slidably connected to the frame (400), and the sliding direction is perpendicular to the sliding direction of the frame (400) in a plane.
4. A wheel lathe according to claim 1, characterized in that: The wheel lathe also includes: A pushing component (600) is mounted on the vehicle frame (400) and is used to drive the turning tool (410) to slide.
5. A wheel lathe according to claim 4, characterized in that: The pushing component (600) comprises: A propulsion motor (610) mounted on the vehicle frame (400); A pushing screw (620) is rotatably connected to the vehicle frame (400), and one end of the pushing screw is connected to the output shaft of the pushing motor (610); The pushing frame (630) is threadedly connected to the pushing lead screw (620), and the turning tool (410) is mounted on the pushing frame (630).
6. A wheel lathe according to claim 2, characterized in that: The wheel lathe also includes: A safety coupling (340), wherein the sliding motor (310) is connected to the sliding screw (320) via the safety coupling (340).
7. A wheel lathe according to claim 2, characterized in that: The wheel lathe also includes: A guide rail (110) mounted on the lathe body (100); A hydraulic guide rail clamp (350) is slidably connected to the guide rail (110) and mounted on the clamping frame (330).
8. A wheel lathe according to claim 2, characterized in that: The wheel lathe also includes: The protective cover (120) is telescopically arranged and is disposed on both sides of the vehicle frame (400).
9. A wheel lathe according to claim 1, characterized in that: The wheel lathe also includes: A track bar (710) is installed on the lathe body (100) and is used to receive the wheel set (800); A lifting component (720) is mounted on the lathe body (100) and is used to drive the wheelset (800) to rise and fall.
10. A wheel lathe according to claim 9, characterized in that: The lifting component (720) comprises: A lifting cylinder (721) mounted on the lathe body (100); The lifting support plate (722) is mounted on the piston rod of the lifting cylinder (721), and the lifting support plate (722) is provided with a support anti-slip opening (723) for supporting the wheelset (800).