Intelligent motor train unit aluminum scrap collecting device
By designing an adjustable angle-adjustable aluminum chip collection device, the aluminum chip sprinkler problem caused by the fixed area of the chip interface in the prior art is solved, and more efficient waste chip collection and emptying is achieved.
Patent Information
- Application Number
- CN202421912907.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-08-08
AI Technical Summary
In the processing of aluminum profiles of existing intelligent EMUs, the area of the chip contacts of the waste chip collection device is fixed, which makes it easy to sprinkle when chip contacts, and cannot effectively solve the problem of aluminum chip collection.
An intelligent EMU aluminum chip collection device is designed, including a core structure such as a collection groove, bearing seat, screw pin, guide groove, guide roller, track, side groove and locking pin with adjustable angle. Through the coordination of these structures, the angle of the collection groove and the position of the side groove can be adjusted, increasing the area and bearing capacity of the waste chips.
The device can collect aluminum chips more effectively through adjustable collection grooves and side grooves, reducing sprinkling, improving the collection efficiency of waste chips, and conveniently emptiate aluminum chips by rotating the design of the collection grooves.
Smart Images
Figure CN222890955U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motor vehicle unit parts processing, in particular to an intelligent motor vehicle unit aluminum chip collecting device. Background Art
[0002] Intelligent EMU aluminum profile processing, such as waste chip collection during cutting, requires a special aluminum chip collection device.
[0003] Since a large amount of aluminum chips are generated during the processing of aluminum profiles, the aluminum chips are manually scraped, swept, and dumped into the truck bed after the processing is completed.
[0004] However, in the prior art, the bucket is generally fixed on the collecting device, and a door is provided at its end for chip removal. The top opening area is fixed, and the chip receiving opening area is fixed. The chip receiving area cannot be expanded, and the chips are easily scattered when being received. Therefore, an intelligent EMU aluminum chip collection device is proposed to solve the above problems. Utility Model Content
[0005] The purpose of the present invention is to solve at least one of the above technical deficiencies.
[0006] To this end, one purpose of the utility model is to provide an intelligent EMU aluminum chip collection device to solve the problems mentioned in the background technology and overcome the shortcomings of the prior art.
[0007] In order to achieve the above-mentioned purpose, an embodiment of the utility model provides an intelligent EMU aluminum chip collection device, comprising a seat body and a bearing seat, wherein the bearing seats are installed at both ends of the top surface of the seat body, and the inner side of the bearing seat is movably connected with a collection groove, and the collection groove is a top open structure;
[0008] A handle is fixedly connected to the end surface of the collecting tank, a screw pin is threadedly connected to the bearing seat, and the end of the screw pin is inserted into the end surface of the collecting tank;
[0009] The seat body has a guide groove, and a plurality of guide rollers are movably connected to the inner side of the guide groove. Each group of guide rollers is distributed up and down, and tracks are movably connected between each group of guide rollers.
[0010] The edge of the top opening of the collecting trough is movably connected with a side trough, the angle of the side trough is adjustable, the side trough includes a slide plate and two side plates at the edge of the slide plate, and the side of the collecting trough is fixedly connected with a joint;
[0011] The joint is arc-shaped and is provided with a plurality of positioning holes. Lock pins are threadedly connected in the positioning holes, and the lock pins are plugged into the side plates.
[0012] Preferably, any of the above schemes is that the seat body and the bearing seat are connected by bolts, and the top opening width of the collecting tank is greater than the bottom opening width thereof.
[0013] Adopting the above technical solution: This device is specially used for intelligent EMU aluminum profile processing, such as waste chip collection during cutting, and is a movable chip collecting car.
[0014] Use the handle to push the seat body, the guide roller in the guide groove of the seat body moves along the track, and the collecting groove moves synchronously with the seat body.
[0015] Preferably, any of the above schemes is that the collecting tank is made of stainless steel, and the handle is welded to the collecting tank.
[0016] Preferably, in any of the above schemes, the angle of the collecting groove is adjustable, and the outer end of the screw pin is fixedly connected to a handle.
[0017] Adopting the above technical scheme: the core structure of the device is: bearing seat, collecting groove, screw pin, guide groove, guide roller, track, side groove, slide plate, side plate, joint, positioning hole, locking pin.
[0018] The core advantages of this device are: the angle of the collection trough for collecting aluminum profiles processed by the motor vehicle is adjustable, the collection trough rotates around the axis of the bearing seat, the angle and posture of the collection trough are adjustable, and the aluminum chips can be better docked and collected. After collection, the rotatable collection trough can be used to empty the aluminum chips inside.
[0019] At the same time, a side groove is movably connected at the edge of the top opening of the collecting groove. The side groove includes a slide plate and two side plates at the edge of the slide plate. The angle of the side groove can be adjusted and locked. After the angle of the side groove is adjusted, when the hole on the side plate of the side groove is aligned with the positioning hole, the angle of the side groove is locked with a locking pin. The side groove is an extension of the edge of the collecting groove, which increases the area and bearing capacity of the collecting groove to receive waste chips, so that the collecting groove can better receive the waste chips from aluminum profile processing.
[0020] Preferably, in any of the above schemes, the guide roller is made of stainless steel, and the track is located inside the guide groove.
[0021] Preferably, any of the above schemes is that the side groove is of single-sided design, and the slide plate is welded to the side plate.
[0022] Preferably, any of the above schemes is that the positioning holes are arranged in a circular array about the axis of the joint, and the locking pin locks the angle of the side groove.
[0023] Compared with the prior art, the advantages and beneficial effects of the utility model are:
[0024] 1. The intelligent EMU aluminum chip collection device is equipped with a bearing seat, a collection groove, a screw pin, a guide groove, a guide roller, a track, a side groove, a slide plate, a side plate, a joint, a positioning hole, and a locking pin. The angle of the collection groove for collecting the aluminum profiles of the EMU is adjustable, and the collection groove rotates around the axis of the bearing seat. The angle and posture of the collection groove are adjustable, which can better dock with the aluminum chips for collection. After collection, the rotatable collection groove can be used to discharge the aluminum chips therein.
[0025] 2. The intelligent EMU aluminum chip collection device has a side groove movably connected at the edge of the top of the collection groove. The side groove includes a slide plate and two side plates at the edges of the slide plate. The angle of the side groove can be adjusted and locked. After the angle of the side groove is adjusted, when the holes on the side plates of the side groove are aligned with the positioning holes, the angle of the side groove is locked with a locking pin. The side groove serves as an extension of the edge of the collection groove, which increases the area and bearing capacity of the collection groove to receive waste chips, so that the collection groove can better receive waste chips from aluminum profile processing.
[0026] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0028] Figure 1 It is a structural schematic diagram of the utility model from the first perspective;
[0029] Figure 2 It is a structural schematic diagram of the utility model from a second viewing angle;
[0030] Figure 3 It is a structural schematic diagram of the utility model from a third viewing angle;
[0031] Figure 4 For this utility model Figure 1 Schematic diagram of the enlarged structure at point A in the middle.
[0032] In the figure: 1-seat body, 2-bearing seat, 3-collecting groove, 4-handle, 5-screw pin, 6-guide groove, 7-guide roller, 8-track, 9-side groove, 901-slide plate, 902-side plate, 10-joint, 11-positioning hole, 12-locking pin. DETAILED DESCRIPTION
[0033] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0034] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0035] like Figure 1-4 As shown, the intelligent EMU aluminum chip collection device comprises a seat body 1 and a bearing seat 2. The bearing seats 2 are installed at both ends of the top surface of the seat body 1. The inner side of the bearing seat 2 is movably connected with a collection tank 3, and the collection tank 3 is an open-top structure.
[0036] A handle 4 is fixedly connected to the end surface of the collecting tank 3, a screw pin 5 is threadedly connected to the bearing seat 2, and the end of the screw pin 5 is inserted into the end surface of the collecting tank 3;
[0037] The seat body 1 has a guide groove 6, and a plurality of guide rollers 7 are movably connected to the inner side of the guide groove 6. Each guide roller 7 is distributed up and down, and a track 8 is movably connected between each guide roller 7.
[0038] A side groove 9 is movably connected to the edge of the top opening of the collecting groove 3, and the angle of the side groove 9 is adjustable. The side groove 9 includes a slide plate 901 and two side plates 902 at the edges of the slide plate 901. A joint 10 is fixedly connected to the side of the collecting groove 3;
[0039] The joint 10 is arc-shaped and is provided with a plurality of positioning holes 11 . A locking pin 12 is threadedly connected in the positioning holes 11 . The locking pin 12 is plugged into the side plate 902 .
[0040] Embodiment 1: The seat body 1 and the bearing seat 2 are connected by bolts, and the top width of the collecting trough 3 is greater than the bottom width. This device is specially used for collecting waste chips during aluminum profile processing of intelligent EMUs, such as cutting, and is a movable chip collecting vehicle. The seat body 1 is pushed by the handle 4, and the guide roller 7 in the guide groove 6 of the seat body 1 moves along the track 8, and the collecting trough 3 moves synchronously with the seat body 1. The collecting trough 3 is made of stainless steel, and the handle 4 is welded to the collecting trough 3.
[0041] Embodiment 2: The angle of the collecting groove 3 is adjustable, and the outer end of the screw pin 5 is fixedly connected with a handle. The core structure of this device is: bearing seat 2, collecting groove 3, screw pin 5, guide groove 6, guide roller 7, track 8, side groove 9, slide plate 901, side plate 902, joint 10, positioning hole 11, locking pin 12. The guide roller 7 is made of stainless steel, and the track 8 is located inside the guide groove 6. The side groove 9 is a single-sided design, and the slide plate 901 is welded to the side plate 902. The positioning holes 11 are arranged in a circular array about the axis of the joint 10, and the locking pin 12 locks the angle of the side groove 9.
[0042] The working principle of the utility model is as follows:
[0043] The seat body 1 is pushed by the handle 4, and the guide roller 7 in the guide groove 6 of the seat body 1 moves along the track 8, and the collecting groove 3 moves synchronously with the seat body 1 to collect aluminum chips generated by the aluminum profile processing of the intelligent EMU;
[0044] Aluminum chips are removed from the equipment or shoveled off by workers using tools and put into the collection device;
[0045] The angle of the collecting tank 3 for collecting the aluminum profiles of the motor vehicle can be adjusted. The collecting tank 3 rotates around the axis of the bearing seat 2. The angle and posture of the collecting tank 3 are adjustable, so that the aluminum chips can be better docked and collected. After collection, the rotatable collecting tank 3 can be used to empty the aluminum chips therein.
[0046] A side groove 9 is movably connected at the edge of the top opening of the collecting groove 3. The side groove 9 includes a slide plate 901 and two side plates 902 at the edges of the slide plate 901. The angle of the side groove 9 can be adjusted and locked. After the angle of the side groove 9 is adjusted, when the hole on the side plate 902 of the side groove 9 is aligned with the positioning hole 11, the angle of the side groove 9 is locked by a locking pin 12. The side groove 9 serves as an extension of the edge of the collecting groove 3, thereby increasing the waste chip receiving area and bearing capacity of the collecting groove 3.
[0047] Compared with the prior art, the present invention has the following beneficial effects:
[0048] 1. The intelligent EMU aluminum chip collection device is equipped with a bearing seat 2, a collecting groove 3, a screw pin 5, a guide groove 6, a guide roller 7, a track 8, a side groove 9, a slide plate 901, a side plate 902, a joint 10, a positioning hole 11, and a locking pin 12. The collecting groove 3 for collecting the aluminum profiles of the EMU can be adjusted in angle. The collecting groove 3 rotates around the axis of the bearing seat 2. The angle and posture of the collecting groove 3 are adjustable, and the aluminum chips can be better docked and collected. After collection, the rotatable collecting groove 3 can be used to discharge the aluminum chips therein.
[0049] 2. The intelligent EMU aluminum chip collection device, at the same time, has a side groove 9 movably connected at the edge of the top of the collecting groove 3, the side groove 9 includes a slide plate 901 and two side plates 902 at the edges of the slide plate 901, the angle of the side groove 9 can be adjusted and locked, after the angle of the side groove 9 is adjusted, when the hole on the side plate 902 of the side groove 9 is aligned with the positioning hole 11, the angle of the side groove 9 is locked with a locking pin 12, the side groove 9 is an extension of the edge of the collecting groove 3, the waste chip receiving area and bearing force of the collecting groove 3 are increased, so that the collecting groove 3 can better bear the waste chips from aluminum profile processing.
Claims
1. An intelligent EMU aluminum chip collection device, characterized in that: It comprises a seat body (1) and a bearing seat (2), wherein the bearing seats (2) are installed at both ends of the top surface of the seat body (1), and a collecting tank (3) is movably connected to the inner side of the bearing seat (2), and the collecting tank (3) is a top open structure; A handle (4) is fixedly connected to the end surface of the collecting groove (3), a screw pin (5) is threadedly connected to the bearing seat (2), and the end of the screw pin (5) is inserted into the end surface of the collecting groove (3); The seat body (1) has a guide groove (6), and a plurality of groups of guide rollers (7) are movably connected to the inner side of the guide groove (6), each group of guide rollers (7) is distributed up and down, and tracks (8) are movably connected between each group of guide rollers (7); A side groove (9) is movably connected to the edge of the top opening of the collecting groove (3); the angle of the side groove (9) is adjustable; the side groove (9) comprises a slide plate (901) and two side plates (902) at the edges of the slide plate (901); and a joint (10) is fixedly connected to the side of the collecting groove (3); The joint (10) is arc-shaped and is provided with a plurality of positioning holes (11). A locking pin (12) is threadedly connected in the positioning hole (11), and the locking pin (12) is plugged into the side plate (902).
2. The intelligent EMU aluminum chip collection device according to claim 1, characterized in that: The seat body (1) and the bearing seat (2) are connected by bolts, and the top width of the collecting trough (3) is greater than the bottom width.
3. The intelligent EMU aluminum chip collection device according to claim 2, characterized in that: The material of the collecting tank (3) is stainless steel, and the handle (4) is welded to the collecting tank (3).
4. The intelligent EMU aluminum chip collection device according to claim 3, characterized in that: The angle of the collecting trough (3) is adjustable, and the outer end of the screw pin (5) is fixedly connected with a handle.
5. The intelligent EMU aluminum chip collection device according to claim 4, characterized in that: The guide roller (7) is made of stainless steel, and the track (8) is located inside the guide groove (6).
6. The intelligent EMU aluminum chip collection device according to claim 5, characterized in that: The side groove (9) is of single-sided design, and the slide plate (901) is welded to the side plate (902).
7. The intelligent EMU aluminum chip collection device according to claim 6, characterized in that: The positioning holes (11) are arranged in a circular array about the axis of the joint (10), and the locking pin (12) locks the angle of the side groove (9).