Zinc plate pre-opening knife of robot peeling system

By designing the zinc plate pre-opening knife of the robot peeling system, the two knife bodies and auxiliary modules are used to achieve uniform pre-opening of the zinc plate, solving the problem of difficult to ensure the accuracy and consistency of artificial zinc peeling, improving the skin peeling efficiency and accuracy, and saving costs.

CN222891256UActive Publication Date: 2025-05-23JIANGSU TUOYU INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202422438223.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-05-23
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

The accuracy and consistency of artificial zinc peeling are difficult to ensure, resulting in uneven skin peeling effect of the cathode plate, affecting the quality of the cathode plate and wasting labor and time costs.

Method used

A zinc plate pre-opening knife for a robot peeling system is designed, including a pre-opening module and an auxiliary module. The pre-opening operation is performed simultaneously through the two knife bodies, combining the electric slide rail and the barrier plate to ensure that the openings are uniform and neat.

Benefits of technology

It improves the efficiency and accuracy of the peeling process, reduces manual operation time, saves labor and time costs, and ensures uniform peeling of zinc plates, extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of machine zinc stripping, and discloses a zinc plate pre-opening knife of a robot stripping system, which comprises a pre-opening module, the pre-opening module is composed of a connecting base, two connecting plates, two fixing rods and two knife bodies, the two connecting plates are both fixed on the bottom surface of the connecting base, and the two fixing rods are fixed on the bottom surface of the connecting base. The fixing rod is connected to one side of the connecting plate in a threaded mode, the knife body is connected to the bottom face of the fixing rod in a threaded mode, the auxiliary module is arranged on the bottom face of the pre-opening module, and the auxiliary module is composed of two mounting grooves, two electric sliding rails, an L-shaped plate, two connecting blocks and a blocking plate. According to the utility model, the two knife bodies can be used for simultaneously carrying out pre-opening operation on the cathode plate, so that the time of manual zinc stripping work of a worker is effectively shortened, the whole stripping process is accelerated, the production efficiency is improved, a large amount of labor force and time cost are saved, and meanwhile, the two knife bodies can be used for enabling the opening to be more uniform and accurate.
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Description

Technical Field

[0001] The utility model relates to the technical field of machine zinc stripping, in particular to a zinc plate pre-opening knife of a robot stripping system. Background Art

[0002] A robot peeling system zinc plate pre-opening knife is a tool used in a robot peeling system, and its main function is to perform pre-opening operations on zinc plates. Its working principle is usually to control the robot to make the knife cut on the zinc plate according to a predetermined trajectory and force, thereby achieving the purpose of pre-opening. During the working process, the knife may be subjected to various forces, such as cutting force, friction, etc., so it needs to have sufficient strength and wear resistance.

[0003] The existing cathode plate peeling adopts manual peeling. The electrolytic sheet deposited on the cathode plate during the electrolysis process adheres to the electrolytic material deposited on the liquid surface. The extremely thin electrolytic material on the liquid surface has a stronger adhesion to the plate. When peeling, the electrolytic material on the liquid surface and the thick electrolytic sheet to be peeled off must be cut manually with a sharp tool before peeling can begin. However, the accuracy and consistency of manual zinc stripping are difficult to guarantee, resulting in uneven cathode plate peeling, which affects the quality of the cathode plate and wastes a lot of labor and time costs. Utility Model Content

[0004] The utility model aims to provide a zinc plate pre-opening knife for a robot stripping system to solve the problem that the accuracy and consistency of manual zinc stripping are difficult to ensure, resulting in uneven cathode plate stripping effect, thereby affecting the quality of the cathode plate and wasting a lot of labor and time costs.

[0005] In order to achieve the above-mentioned purpose of the utility model, the utility model adopts the following technical scheme: a zinc plate pre-opening knife for a robot peeling system, including a pre-opening module, the pre-opening module is composed of a connecting base, two connecting plates, two fixing rods, and two knife bodies, the two connecting plates are fixed to the bottom surface of the connecting base, the fixing rod is threadedly connected to one side of the connecting plate, and the knife body is threadedly connected to the bottom surface of the fixing rod. The two knife bodies can make the opening more uniform and precise, avoiding deviations or irregular incisions that may occur during single knife operation.

[0006] Preferably, an auxiliary module is provided on the bottom surface of the pre-opening module, and the auxiliary module consists of two mounting grooves, two electric slide rails, an L-shaped plate, two connecting blocks, and a blocking plate. The two mounting grooves are both opened on the bottom surface of the connecting base, the electric slide rail is fixed on the inner wall of the mounting groove, the L-shaped plate is arranged below the connecting base, the two connecting blocks are respectively fixed on the left and right sides of the L-shaped plate, the top surface of the connecting block is fixed to the bottom surface of the electric slide rail slider, and the blocking plate is fixed on the bottom surface of the L-shaped plate. The blocking plate can ensure that the opening is neat and uniform, and avoid damage to the zinc plate or the occurrence of irregular cuts.

[0007] Preferably, a driving module is provided on one side of the pre-opening module, and the driving module consists of a mounting base, a connecting arm, a driving arm, and a floating member. The connecting arm is rotatably arranged above the mounting base, the driving arm is rotatably arranged at one end of the connecting arm, and the floating member is arranged at one end of the driving arm. The driving module can ensure the safety and accuracy of the operation.

[0008] Preferably, the telescopic end of the floating member is threadedly connected to a connecting flange, and the bottom surface of the connecting flange is threadedly connected to the top surface of the connecting base. The connecting flange can tightly connect the floating member to the pre-opening module while allowing flexible adjustment within a certain range.

[0009] Preferably, a plurality of threaded holes are provided on the top surface of the mounting base, and the inner walls of the threaded holes are threadedly connected to fixing bolts. The fixing bolts can fix the mounting base in a desired position, thereby ensuring that the knife body remains stable during operation and avoiding a decrease in accuracy due to vibration or displacement. The fixing bolts can provide firm support to ensure the reliability and safety of the entire system.

[0010] Preferably, a control box is provided on the rear side of the mounting base, and the control box can conveniently realize automated operation and improve work efficiency and accuracy.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] 1. The two knife bodies can simultaneously pre-open the cathode plate, effectively reducing the time for manual zinc stripping by the staff, thereby speeding up the entire stripping process, improving production efficiency, and saving a lot of labor and time costs. The blocking plate can expand the opening area of ​​the knife body under the action of the electric slide rail, thereby increasing the range of the stripping area during each cutting, which helps to increase the stripping speed of the stripping robot, reduce the number of cutting times, and improve the efficiency of the entire stripping system;

[0013] Second, the connection flange can absorb slight deviations in the operation of the equipment, reduce losses, and ensure the smooth operation and long service life of the peeling system. The operation of the robot peeling system can be controlled and managed through the control box, which can achieve precise control of the pre-opening knife, including the movement of the knife, force adjustment, etc. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional schematic diagram of the utility model;

[0015] Figure 2 It is an explosion diagram of the utility model;

[0016] Figure 3 for Figure 2 Explosion diagram of the connection base.

[0017] In the figure: 1. pre-opening module; 101. connecting base; 102. connecting plate; 103. fixing rod; 104. knife body; 2. auxiliary module; 201. mounting groove; 202. electric slide rail; 203. L-shaped plate; 204. connecting block; 205. blocking plate; 3. driving module; 301. mounting base; 302. connecting arm; 303. driving arm; 304. floating part; 4. connecting flange; 5. threaded hole; 6. fixing bolt. DETAILED DESCRIPTION

[0018] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings.

[0019] like Figure 1-Figure 3 As shown, a pre-opening knife for zinc plate of a robot peeling system comprises a pre-opening module 1, wherein the pre-opening module 1 is composed of a connecting base 101, two connecting plates 102, two fixing rods 103, and two knife bodies 104. The two connecting plates 102 are fixed to the bottom surface of the connecting base 101, the fixing rod 103 is threadedly connected to one side of the connecting plate 102, the knife body 104 is threadedly connected to the bottom surface of the fixing rod 103, and an auxiliary module 2 is arranged on the bottom surface of the pre-opening module 1. The auxiliary module 2 consists of two mounting grooves. 201, two electric slide rails 202, an L-shaped plate 203, two connecting blocks 204, and a blocking plate 205. The two mounting grooves 201 are both opened on the bottom surface of the connecting base 101, the electric slide rails 202 are fixed on the inner wall of the mounting groove 201, the L-shaped plate 203 is arranged below the connecting base 101, the two connecting blocks 204 are respectively fixed on the left and right sides of the L-shaped plate 203, the top surface of the connecting block 204 is fixed to the bottom surface of the slider of the electric slide rail 202, and the blocking plate 205 is fixed on the bottom surface of the L-shaped plate 203.

[0020] During use, the cathode plate can be pre-opened at the same time by two knife bodies 104, which effectively reduces the time for manual zinc stripping by the staff, thereby speeding up the entire stripping process, improving production efficiency, and saving a lot of labor and time costs. At the same time, the two knife bodies 104 can make the opening more uniform and accurate, avoiding deviations or irregular cuts that may occur during single-knife operation. The blocking plate 205 can expand the opening area of ​​the knife body 104 under the action of the electric slide rail 202, thereby increasing the range of the stripping area during each cutting, which helps to increase the stripping speed of the stripping robot, reduce the number of cutting times, and improve the efficiency of the entire stripping system. In addition, the blocking plate 205 can ensure that the opening is neat and uniform, avoiding damage to the zinc plate or the occurrence of irregular cuts.

[0021] like Figure 1 and Figure 2 As shown, a driving module 3 is arranged on one side of the pre-opening module 1, and the driving module 3 is composed of a mounting base 301, a connecting arm 302, a driving arm 303, and a floating member 304. The connecting arm 302 is rotatably arranged above the mounting base 301, the driving arm 303 is rotatably arranged at one end of the connecting arm 302, the floating member 304 is arranged at one end of the driving arm 303, and the telescopic end of the floating member 304 is threadedly connected with a connecting flange 4, and the bottom surface of the connecting flange 4 is threadedly connected to the top surface of the connecting base 101.

[0022] In use, the driving module 3 can accurately control the movement of the pre-opening module 1 to realize the automatic zinc plate pre-opening operation. It can perform the opening task according to the predetermined trajectory and force through programming, reduce human intervention, improve work efficiency and consistency, and ensure the safety and accuracy of the operation. The floating part 304 can be tightly connected to the pre-opening module 1 through the connecting flange 4, while allowing flexible adjustment within a certain range. The connecting flange 4 can absorb slight deviations of the equipment during operation, reduce losses, and ensure the smooth operation and long service life of the peeling system.

[0023] like Figure 1 and Figure 2 As shown, a plurality of threaded holes 5 are provided on the top surface of the mounting base 301 , and the inner walls of the threaded holes 5 are threadedly connected with fixing bolts 6 , and a control box is provided at the rear side of the mounting base 301 .

[0024] In use, the mounting base 301 can be fixed at a desired position by fixing bolts 6, which can ensure that the knife body 104 remains stable during operation and avoids the decrease in accuracy due to vibration or displacement. The fixing bolts 6 can provide a firm support to ensure the reliability and safety of the entire system. The operation of the robot peeling system can be controlled and managed by the control box, which can achieve precise control of the pre-opening knife, including the movement of the knife, force adjustment, etc. The control box can easily realize automated operation and improve work efficiency and accuracy.

[0025] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A zinc plate pre-opening knife for a robot peeling system, comprising a pre-opening module (1), characterized in that: The pre-opening module (1) is composed of a connecting base (101), two connecting plates (102), two fixing rods (103), and two knife bodies (104); the two connecting plates (102) are fixed to the bottom surface of the connecting base (101); the fixing rods (103) are threadedly connected to one side of the connecting plates (102); and the knife body (104) is threadedly connected to the bottom surface of the fixing rods (103).

2. A zinc plate pre-opening knife for a robot peeling system according to claim 1, characterized in that: The bottom surface of the pre-opening module (1) is provided with an auxiliary module (2), and the auxiliary module (2) is composed of two mounting grooves (201), two electric slide rails (202), an L-shaped plate (203), two connecting blocks (204), and a blocking plate (205). The two mounting grooves (201) are both opened on the bottom surface of the connecting base (101), the electric slide rail (202) is fixed to the inner wall of the mounting groove (201), the L-shaped plate (203) is arranged below the connecting base (101), the two connecting blocks (204) are respectively fixed to the left and right sides of the L-shaped plate (203), the top surface of the connecting block (204) is fixed to the bottom surface of the slider of the electric slide rail (202), and the blocking plate (205) is fixed to the bottom surface of the L-shaped plate (203).

3. The zinc plate pre-opening knife for a robot peeling system according to claim 1, characterized in that: A driving module (3) is arranged on one side of the pre-opening module (1); the driving module (3) is composed of a mounting base (301), a connecting arm (302), a driving arm (303), and a floating member (304); the connecting arm (302) is rotatably arranged above the mounting base (301); the driving arm (303) is rotatably arranged at one end of the connecting arm (302); and the floating member (304) is arranged at one end of the driving arm (303).

4. A zinc plate pre-opening knife for a robot peeling system according to claim 3, characterized in that: The telescopic end of the floating member (304) is threadedly connected to a connecting flange (4), and the bottom surface of the connecting flange (4) is threadedly connected to the top surface of the connecting base (101).

5. The zinc plate pre-opening knife for a robot peeling system according to claim 3, characterized in that: A plurality of threaded holes (5) are provided on the top surface of the mounting base (301), and the inner walls of the threaded holes (5) are threadedly connected to fixing bolts (6).

6. A zinc plate pre-opening knife for a robot peeling system according to claim 5, characterized in that: A control box is arranged on the rear side of the mounting base (301).