Die for producing patterned ceramic tiles
By designing a patterned ceramic tile mold with a vibration mechanism, the problem that ceramic raw materials cannot completely fill the pattern grooves is solved, and the clarity and quality of the tile patterns are improved.
Patent Information
- Application Number
- CN202421803452.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-07-26
AI Technical Summary
When the existing patterned tile molds are pressed, the ceramic raw materials are prone to not be able to completely fill the pattern grooves, which affects the clarity and quality of the pattern.
A mold including a base plate, a top plate, a frame plate, a template, a rotating shaft, a driving assembly, annular support, a hitting arm and a vertical rod is designed. The driving assembly drives the rotation shaft to rotate, and the rotating shaft drives the ring support to rotate. The ring support causes the hitting arm to hit the vertical rod, transmitting vibration to the template, ensuring that the ceramic raw materials fully fill the pattern grooves.
Through the vibration design of the mold, ceramic raw materials can fully fill the pattern grooves, improve the clarity and effect of the tile patterns, and promote the uniform distribution of ceramic raw materials and improve the quality of the tile blanks.
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Figure CN222891429U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of tile production, in particular to a mould for producing patterned tiles. Background Art
[0002] Patterned tiles are a type of tile product with unique textures and patterns, which are widely used in many fields such as home decoration, commercial spaces, and public places.
[0003] In the current existing technology, the production of patterned ceramic tiles requires the use of corresponding pressing molds. The production of ceramic tile blanks is to put the stirred and ground raw materials into the mold cavity of the mold, and then rely on a punch to squeeze downward from the top to compact the ceramic raw materials in the mold cavity, thereby forming a compact ceramic tile blank with a certain shape.
[0004] In the mold of patterned tiles, the bottom side of the mold cavity will have certain grooves, so that after pressing, the tile blank will have a certain convex pattern. However, during pressing, the ceramic raw material will not fill the grooves, which will affect the quality and clarity of the pattern. Therefore, a mold for producing patterned tiles is proposed to solve the above problem. Utility Model Content
[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technology, the utility model provides a mold for producing patterned tiles.
[0006] The technical solution adopted by the utility model to solve its technical problems is: the utility model describes a mold for producing patterned ceramic tiles, comprising a base plate; a top plate is fixedly connected to the top of the base plate; a plurality of frame plates and templates are arranged on the top plate; the template is located inside the frame plate; the bottom of the template is fixedly connected to the base plate through a bracket; a plurality of vertical rods are bolted to the bottom of the template; a rotating shaft is rotatably connected to the top side of the base plate at a position corresponding to the template; an annular support is fixedly connected to the rotating shaft at a position corresponding to the vertical rod; a plurality of striking arms are hinged on the side of the annular support; a driving component that can rotate the rotating shaft is arranged on the base plate, and the above-mentioned arrangement is used to vibrate the ceramic raw materials, so as to facilitate the ceramic raw materials to fill the pattern grooves on the template, thereby improving the clarity and effect of the ceramic tile pattern, and the vibration facilitates the uniform distribution of the ceramic raw materials, thereby facilitating the improvement of the quality of the ceramic tile blanks.
[0007] Preferably, the driving assembly includes a motor and a chain; the motor is fixedly connected to the base plate; sprockets are fixedly connected to the rotating shaft and the output end of the motor; the chain is installed on multiple sprockets, and this arrangement is used to drive multiple rotating shafts and rotation.
[0008] Preferably, through grooves are opened at corresponding positions of the top plate and the frame plate; the frame plate passes through the through grooves and is slidably connected thereto; the template is slidably connected to the inner wall of the frame plate; a connecting plate is fixedly connected to the bottom of the plurality of frame plates; hydraulic cylinders are fixedly connected to both sides of the bottom plate; and the output end of the hydraulic cylinder is fixedly connected to the connecting plate.
[0009] Preferably, an elastic member is fixedly connected to the side surface of the striking arm; and one end of the elastic member away from the striking arm is fixedly connected to the annular support.
[0010] Preferably, the striking arm is rotatably connected to a first pulley at one end away from the annular support; a second pulley is rotatably connected to a position on the vertical rod corresponding to the first pulley, and the first pulley and the second pulley are used to drive the striking arm and the vertical rod to contact each other, thereby reducing the sliding friction between the above-mentioned two parts and further reducing the loss caused by friction.
[0011] Preferably, a guide rod is fixedly connected to the base plate; a sliding sleeve is fixedly connected to the connecting plate at a position corresponding to the guide rod; the guide rod passes through the sliding sleeve and is slidably connected thereto, and the sliding sleeve and the guide rod cooperate with each other, thereby improving the stability of the base plate in moving up and down and reducing the possibility of damage to the tile blank.
[0012] The utility model is beneficial in that:
[0013] 1. The utility model is provided with a rotating shaft, a driving assembly, an annular support, a striking arm and a vertical rod. When in use, the driving assembly is used to drive the rotating shaft to rotate, and the rotation of the rotating shaft drives the annular support to rotate. The rotating annular support causes the supporting arm to strike the vertical rod, and the vibration of the vertical rod is transmitted to the template, thereby vibrating the ceramic raw material, so that the ceramic raw material can fill the pattern groove on the template, thereby improving the clarity and effect of the tile pattern, and the vibration facilitates the uniform distribution of the ceramic raw material, which is convenient for improving the quality of the tile blank;
[0014] 2. The utility model provides a first pulley and a second pulley. When in use, the first pulley and the second pulley drive the striking arm and the vertical rod to make contact, thereby reducing the sliding friction between the above two parts and further reducing the loss caused by friction. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the bottom plate structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the connecting plate structure of the utility model;
[0019] Figure 4 This is a schematic diagram of the chain structure of the utility model;
[0020] Figure 5 It is a structural schematic diagram of the rotating shaft of the utility model.
[0021] In the figure: 11, bottom plate; 12, top plate; 13, frame plate; 14, template; 15, vertical rod; 16, rotating shaft; 17, annular support; 18, striking arm; 21, motor; 22, chain; 31, hydraulic cylinder; 32, connecting plate; 33, through groove; 4, elastic member; 51, first pulley; 52, second pulley; 61, guide rod; 62, sliding sleeve. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Specific examples are given below.
[0024] See also Figure 1-5 As shown, a mold for producing patterned tiles comprises a bottom plate 11; a top plate 12 is fixedly connected to the top of the bottom plate 11; a plurality of frame plates 13 and templates 14 are arranged on the top plate 12; the template 14 is located inside the frame plate 13; the bottom of the template 14 is fixedly connected to the bottom plate 11 through a bracket; a plurality of vertical rods 15 are bolted to the bottom of the template 14; a rotating shaft 16 is rotatably connected at a position corresponding to the template 14 on the top side of the bottom plate 11; an annular support 17 is fixedly connected to the rotating shaft 16 at a position corresponding to the vertical rod 15; a plurality of striking arms 18 are hingedly connected to the side of the annular support 17; a driving assembly that can rotate the rotating shaft 16 is arranged on the bottom plate 11; the driving assembly comprises a motor 21 and a chain 22; the motor 21 is fixedly connected to the bottom plate 11; sprockets are fixedly connected to the rotating shaft 16 and the output end of the motor 21; the chain 22 is installed on a plurality of sprockets;
[0025] When in use, the space between the frame 13 and the template 14 forms a mold cavity, and the ceramic raw material is poured into the frame 13. Then the motor 21 is started. The motor 21 drives the multiple shafts 16 to rotate through the sprocket and chain 22. The rotation of the shaft 16 will drive the annular support 17 to rotate. The rotating annular support 17 causes the support arm to hit the vertical rod 15. The vibration of the vertical rod 15 is transmitted to the template 14, thereby vibrating the ceramic raw material, which can make it easier for the ceramic raw material to fill the pattern grooves on the template 14, thereby improving the clarity and effect of the tile pattern. The vibration also makes it easier for the ceramic raw material to be evenly distributed, thereby improving the quality of the tile blank.
[0026] Further, such as Figure 1-3 As shown, through grooves 33 are provided at corresponding positions of the top plate 12 and the frame plate 13; the frame plate 13 passes through the through grooves 33 and is slidably connected thereto; the template 14 is slidably connected to the inner wall of the frame plate 13; a connecting plate 32 is fixedly connected to the bottom of a plurality of the frame plates 13; a hydraulic cylinder 31 is fixedly connected to both sides of the bottom plate 11; the output end of the hydraulic cylinder 31 is fixedly connected to the connecting plate 32; when in use, the hydraulic cylinder 31 can drive the connecting plate 32 to move up and down, and further drive the frame plate 13 to move up and down. When the frame plate 13 moves upward, a certain mold cavity is formed between the frame plate 13 and the template 14. When demolding is required, the hydraulic cylinder 31 pulls the connecting plate 32 and the frame plate 13 downward to allow the tile blank to leak out, thereby making it convenient for the staff to remove the tile blank.
[0027] Further, such as Figure 4-5 As shown, an elastic member 4 is fixedly connected to the side of the striking arm 18; one end of the elastic member 4 away from the striking arm 18 is fixedly connected to the annular support 17; when in use, the striking arm 18 is pushed to open by the elastic member 4, thereby reducing the requirement for the size of the centrifugal force, and the striking force applied by the striking arm 18 to the vertical rod 15 is directly related to the elastic force of the elastic member 4, thereby making it convenient to control the striking force by installing different elastic members 4.
[0028] Further, such as Figure 4-5 As shown, the end of the striking arm 18 away from the annular support 17 is rotatably connected to the first pulley 51; the second pulley 52 is rotatably connected to the vertical rod 15 at a position corresponding to the first pulley 51; when in use, the striking arm 18 and the vertical rod 15 are driven by the first pulley 51 and the second pulley 52 to bring into contact, thereby reducing the sliding friction between the above-mentioned two parts and further reducing the loss caused by friction.
[0029] Further, such as Figure 2-3As shown, a guide rod 61 is fixedly connected to the base plate 11; a sliding sleeve 62 is fixedly connected to the connecting plate 32 at a position corresponding to the guide rod 61; the guide rod 61 passes through the sliding sleeve 62 and is slidably connected thereto; when in use, the base plate 11 moves up and down, which drives the sliding sleeve 62 to slide on the guide rod 61, and the sliding sleeve 62 and the guide rod 61 cooperate to improve the stability of the base plate 11 moving up and down, thereby reducing the possibility of damage to the tile blanks.
[0030] Further, such as Figure 5 As shown, the plurality of vertical rods 15 are arranged in a circular array, and the rotating shaft 16 is located at the center of the plurality of vertical rods 15 . This arrangement makes it easy for the striking arm 18 to strike the vertical rods 15 , and makes it easy for the striking arm 18 to maintain a consistent striking force on each vertical rod 15 .
[0031] Working principle: when in use, the space between the frame plate 13 and the template 14 forms a mold cavity, and the ceramic raw material is poured into the frame plate 13. Then the motor 21 is started. The motor 21 drives the multiple shafts 16 to rotate through the sprocket and chain 22. The rotation of the shaft 16 will drive the annular support 17 to rotate. The rotating annular support 17 causes the support arm to hit the vertical rod 15. The vibration of the vertical rod 15 is transmitted to the template 14, so that the ceramic raw material vibrates, which can facilitate the ceramic raw material to fill the pattern groove on the template 14, thereby improving the clarity and effect of the tile pattern, and the vibration facilitates the uniform distribution of the ceramic raw material, which is convenient for improving the quality of the tile blank. The hydraulic cylinder 31 can drive the connecting plate 32 to move up and down, and then drive the frame plate 13 to move up and down. When the frame plate 13 moves upward, a certain mold cavity is formed between the frame plate 13 and the template 14. When demolding is required, its hydraulic The cylinder 31 pulls the connecting plate 32 and the frame plate 13 downward to allow the ceramic tile blank to leak out, so that the staff can easily remove the ceramic tile blank. The elastic member 4 is set to push the striking arm 18 to open it, so as to reduce the requirement for the centrifugal force. The striking force applied by the striking arm 18 to the vertical rod 15 is directly related to the elastic force of the elastic member 4, so that it is convenient to control the striking force by installing different elastic members 4. The first pulley 51 and the second pulley 52 are used to drive the striking arm 18 and the vertical rod 15 to contact each other, thereby reducing the sliding friction between the above-mentioned two parts and further reducing the loss caused by friction. When in use, when the bottom plate 11 moves up and down, it will drive the sliding sleeve 62 to slide on the guide rod 61. The sliding sleeve 62 and the guide rod 61 cooperate to improve the stability of the bottom plate 11 moving up and down and reduce the damage of the ceramic tile blank.
[0032] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0033] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A mold for producing patterned tiles, comprising a bottom plate (11); a top plate (12) is fixedly connected to the top of the bottom plate (11); a plurality of frame plates (13) and a template (14) are arranged on the top plate (12); the template (14) is located inside the frame plate (13); the bottom of the template (14) is fixedly connected to the bottom plate (11) through a bracket; characterized in that: A plurality of vertical rods (15), wherein the plurality of vertical rods (15) are bolted to the bottom of the template (14); A rotating shaft (16), the rotating shaft (16) being rotatably connected to a position on the top side of the base plate (11) corresponding to the template (14); Wherein, an annular support (17) is fixedly connected to the rotating shaft (16) at a position corresponding to the vertical rod (15); a plurality of striking arms (18) are hingedly connected to the side of the annular support (17); and a driving assembly capable of rotating the rotating shaft (16) is arranged on the bottom plate (11).
2. A mold for producing patterned tiles according to claim 1, characterized in that: The driving assembly comprises a motor (21) and a chain (22); the motor (21) is fixedly connected to the base plate (11); sprockets are fixedly connected to the rotating shaft (16) and the output end of the motor (21); and the chain (22) is mounted on a plurality of sprockets.
3. A mold for producing patterned tiles according to claim 2, characterized in that: Through grooves (33) are provided at corresponding positions of the top plate (12) and the frame plate (13); the frame plate (13) passes through the through groove (33) and is slidably connected thereto; the template (14) is slidably connected to the inner wall of the frame plate (13); a connecting plate (32) is fixedly connected to the bottom of a plurality of the frame plates (13); hydraulic cylinders (31) are fixedly connected to both sides of the bottom plate (11); and an output end of the hydraulic cylinder (31) is fixedly connected to the connecting plate (32).
4. A mold for producing patterned tiles according to claim 2, characterized in that: An elastic member (4) is fixedly connected to the side surface of the striking arm (18); and one end of the elastic member (4) away from the striking arm (18) is fixedly connected to the annular support (17).
5. A mold for producing patterned tiles according to claim 4, characterized in that: One end of the striking arm (18) away from the annular support (17) is rotatably connected to a first pulley (51); and a second pulley (52) is rotatably connected to a position on the vertical rod (15) corresponding to the first pulley (51).
6. A mold for producing patterned tiles according to claim 3, characterized in that: A guide rod (61) is fixedly connected to the bottom plate (11); a sliding sleeve (62) is fixedly connected to a position on the connecting plate (32) corresponding to the guide rod (61); the guide rod (61) passes through the sliding sleeve (62) and is slidably connected thereto.