Pressing device for automatic cleaning of concrete segment mold

By designing an automatic cleaning and compression device for concrete pipe sheet molds and controlling the movement of the compression cylinder piston rod with a central data processor, the problems of low cleaning efficiency and different compression levels in the prior art are solved, and stable cleaning effect and tool life are achieved.

CN222891438UActive Publication Date: 2025-05-23C B E GRP
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Patent Information

Application Number
CN202421686377.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-05-23
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

The manual cleaning efficiency of existing concrete pipe sheet molds after demolding is low, and due to the limitations of the robotic arm, the movement speed is slow, the efficiency is low, and the degree of compression is different, which affects the cleaning effect and tool life.

Method used

A compression device for automatic cleaning of concrete pipe sheet molds is designed, including an integral bracket, compression cylinder, position sensing switch, cleaning tool and distance angle sensing switch. The movement of the compression cylinder piston rod is controlled by a central data processor to realize the fixed relative distance and stable pressure between the cleaning tool and the mold cavity surface.

Benefits of technology

The stable relative distance and pressure between the cleaning tool and the mold cavity surface is achieved, the cleaning process is optimized, the cleaning quality is improved, and the service life of the cleaning tool is extended.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is suitable for the technical field of concrete pipe piece molds, and provides a pressing device for automatically cleaning a concrete pipe piece mold, which comprises an integral bracket and further comprises a bracket, the pressing air cylinder is fixedly connected with the overall support, and an air cylinder connector of the pressing air cylinder is connected to the support; the position sensing switch is arranged on the pressing air cylinder; the cleaning tool is rotationally arranged on the support, and a driving assembly is arranged at the input end of the cleaning tool; the distance and angle sensing switch is fixedly connected with the integral support and used for sending a current position signal to the central data processor, and the central data processor receives and processes the signal, reads position data of the position sensing switch and then controls a piston rod of the pressing air cylinder to move. The utility model can ensure that the cleaning tool and the surface of the inner cavity of the die are always in a fixed relative distance designed by a program, realize that a stable pressure is kept between the cleaning tool and the surface of the inner cavity of the die, optimize the cleaning process, improve the cleaning quality and prolong the service life of the cleaning tool.
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Description

Technical Field

[0001] The utility model belongs to the technical field of concrete pipe segment moulds, and in particular relates to a pressing device for automatic cleaning of concrete pipe segment moulds. Background Art

[0002] At present, the common cleaning work of concrete segment molds after demoulding is done manually, and the use of robots to clean the molds is relatively rare. When using robots for cleaning, a key problem needs to be solved, that is, how to ensure that the degree of compression between a cleaning tool (such as a brush) and the inner cavity of the mold is appropriate. The current solution is to adjust the movement of the robot's mechanical arm. However, this method has certain limitations due to the limitations of the robot's mechanical arm, including slow movement speed, low efficiency, and often different degrees of compression, which will cause some places to be pressed too tightly and seriously affect the service life of the brush, and some places to be pressed too loosely, resulting in poor cleaning effect. For this reason, a clamping device for automatic cleaning of concrete segment molds is proposed. Utility Model Content

[0003] The utility model aims to provide a clamping device for automatic cleaning of concrete segment molds, aiming to solve the problems raised in the above-mentioned background technology.

[0004] The embodiment of the utility model is implemented as follows: a clamping device for automatic cleaning of concrete segment molds, including an integral bracket, and also including:

[0005] Bracket;

[0006] A clamping cylinder, the clamping cylinder is fixedly connected to the integral bracket, and a cylinder joint of the clamping cylinder is connected to the bracket;

[0007] A position sensing switch, wherein the position sensing switch is mounted on the pressing cylinder;

[0008] A cleaning tool, the cleaning tool is rotatably arranged on a bracket, an input end of the cleaning tool is provided with a driving assembly, and the driving assembly is fixedly arranged on the bracket;

[0009] A distance angle sensing switch is fixedly connected to the integral bracket. The distance angle sensing switch is used to send a current position signal to a central data processor. The central data processor is used to read the position data of the position sensing switch after receiving and processing the signal, and control the movement of the piston rod of the clamping cylinder.

[0010] Furthermore, the driving assembly includes:

[0011] A rotating motor, wherein the rotating motor is fixedly arranged on a bracket;

[0012] A bevel gear conversion box is fixedly arranged on a bracket, an input end of the bevel gear conversion box is connected to an output end of a rotating motor, and an output end of the bevel gear conversion box is connected to a cleaning tool.

[0013] Furthermore, a connecting seat is hinged on the clamping cylinder, and the connecting seat is fixedly connected to the integral bracket.

[0014] Furthermore, two symmetrically arranged lifting rails are fixedly connected to the integral bracket.

[0015] Furthermore, both sides of the bracket are rotatably connected with travel guide wheels, and the travel guide wheels roll along the lifting track.

[0016] Furthermore, the cleaning tool is a cleaning brush.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] The clamping device for automatic cleaning of concrete segment molds can ensure that the cleaning tool and the inner cavity surface of the mold are always at a fixed relative distance designed by the program, so as to maintain a stable pressure between the two, optimize the cleaning process, improve the cleaning quality, and extend the service life of the cleaning tool. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the structure of a clamping device used for automatic cleaning of concrete segment molds.

[0020] Figure 2 It is a schematic diagram of the three-dimensional structure of the cleaning tool in the clamping device used for automatic cleaning of concrete pipe segment molds.

[0021] Figure 3 It is a schematic diagram of a partial three-dimensional structure of a clamping device used for automatic cleaning of concrete segment molds.

[0022] Figure 4 It is a schematic diagram of the side structure of a clamping device used for automatic cleaning of concrete segment molds; (a) is a state diagram when the cleaning tool has not achieved up and down position change, and (b) is a state diagram when the cleaning tool has achieved up and down position change.

[0023] In the figure: 1- clamping cylinder; 2- distance angle sensing switch; 3- bracket; 4- cleaning tool; 5- walking guide wheel; 6- integral bracket; 7- lifting track; 8- position sensing switch; 9- connecting seat; 10- rotating motor; 11- bevel gear conversion box. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0025] The specific implementation of the present utility model is described in detail below in conjunction with specific embodiments.

[0026] like Figure 1-4 As shown, a clamping device for automatic cleaning of concrete segment molds provided by an embodiment of the utility model includes an integral bracket 6, to which two symmetrically arranged lifting rails 7 are fixedly connected, and further includes:

[0027] Bracket 3;

[0028] Walking guide wheels 5, both sides of the bracket 3 are rotatably connected with walking guide wheels 5, and the walking guide wheels 5 roll along the lifting track 7;

[0029] A clamping cylinder 1, wherein a connecting seat 9 is hingedly connected to the clamping cylinder 1, and the connecting seat 9 is fixedly connected to the integral bracket 6, and a cylinder joint of the clamping cylinder 1 is connected to the bracket 3;

[0030] A position sensing switch 8, wherein the position sensing switch 8 is mounted on the pressing cylinder 1;

[0031] A cleaning tool 4, wherein the cleaning tool 4 is rotatably disposed on the bracket 3, and an input end of the cleaning tool 4 is provided with a driving assembly, and the driving assembly is fixedly disposed on the bracket 3;

[0032] The distance angle sensing switch 2 is fixedly connected to the integral bracket 6. The distance angle sensing switch 2 is used to send the current position signal to the central data processor. The central data processor is used to read the position data of the position sensing switch 8 after receiving and processing the signal, and control the movement of the piston rod of the clamping cylinder 1.

[0033] In the embodiment of the utility model, when in use, the pipe segment mold is moved to the front end of the robot, and the robot arm is controlled by the robot program to move along the inner shape of the pipe segment mold. At the same time, the rotating motor 10 is turned on to drive the cleaning tool 4 to rotate to realize the cleaning work of the inner cavity of the pipe segment mold. At this time, the distance angle sensing switch 2 detects whether the distance angle between the cleaning tool 4 and the mold inner cavity meets the program setting. If not, the distance angle sensing switch 2 will send the current position signal to the central data processor. After the central data processor processes the data, it reads the position data of the position sensing switch 8 on the clamping cylinder 1 and sends a piston position adjustment signal. The adjustment signal controls the proportional valves on both sides of the clamping cylinder 1 to achieve the pressure difference on both sides of the clamping cylinder 1, thereby pushing the piston position change, thereby generating an outward thrust or pulling force through the piston rod, so that the bracket 3 can achieve up and down position change in the lifting track 7 through the walking guide roller 5, thereby driving the cleaning tool 4 to achieve up and down position change, thereby achieving the fixed distance between the cleaning tool 4 and the mold inner cavity surface predetermined by the program.

[0034] like Figure 1 As shown, as a preferred embodiment of the utility model, the driving assembly includes:

[0035] A rotating motor 10, wherein the rotating motor 10 is fixedly arranged on the bracket 3;

[0036] The bevel gear conversion box 11 is fixedly arranged on the bracket 3 , the input end of the bevel gear conversion box 11 is connected to the output end of the rotating motor 10 , and the output end of the bevel gear conversion box 11 is connected to the cleaning tool 4 .

[0037] In the embodiment of the utility model, two meshing bevel gears are provided in the bevel gear conversion box 11, the output end of the rotating motor 10 is connected to one bevel gear, and the other bevel gear is connected to the cleaning tool 4. When the rotating motor 10 is turned on, the rotating motor 10 drives the bevel gear connected to it to rotate, and the bevel gear drives the other bevel gear to rotate, thereby driving the cleaning tool 4 to rotate to realize the cleaning work of the inner cavity of the pipe segment mold.

[0038] like Figure 1 As shown, as a preferred embodiment of the present utility model, the cleaning tool 4 is a cleaning brush.

[0039] The working principle of the utility model is:

[0040] The clamping device for automatic cleaning of concrete segment molds, when in use, moves the segment mold to the front end of the robot, controls the robot arm to move along the inner shape of the segment mold through the robot program, and starts the rotary motor 10 to drive the cleaning brush to rotate, so as to realize the cleaning of the segment mold inner cavity. At this time, the distance angle sensing switch 2 detects whether the distance angle between the cleaning brush and the mold inner cavity meets the program setting. If not, the distance angle sensing switch 2 will send the current position signal to the central data processor. After the central data processor processes the data, it reads the position data of the position sensing switch 8 on the clamping cylinder 1 and sends a piston position adjustment signal. The adjustment signal controls the proportional valves on both sides of the clamping cylinder 1 to realize the pressure difference on both sides of the clamping cylinder 1, thereby pushing the piston position change, thereby generating an outward thrust or pulling force through the piston rod, so that the bracket 3 realizes the up and down position change in the lifting track 7 through the walking guide roller 5, and then drives the cleaning brush to realize the up and down position change, thereby achieving the fixed distance between the cleaning brush and the mold inner cavity surface predetermined by the program, maintaining a stable pressure, optimizing the cleaning process, improving the cleaning quality, and extending the service life of the cleaning tool.

[0041] The above are only preferred implementations of the utility model. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the concept of the utility model. These should also be regarded as the protection scope of the utility model. These will not affect the effect of the implementation of the utility model and the practicality of the patent.

Claims

1. A clamping device for automatic cleaning of concrete segment molds, comprising an integral bracket, characterized in that: Also includes: Bracket; A clamping cylinder, the clamping cylinder is fixedly connected to the integral bracket, and a cylinder joint of the clamping cylinder is connected to the bracket; A position sensing switch, wherein the position sensing switch is mounted on the pressing cylinder; A cleaning tool, the cleaning tool is rotatably arranged on a bracket, an input end of the cleaning tool is provided with a driving assembly, and the driving assembly is fixedly arranged on the bracket; A distance angle sensing switch is fixedly connected to the integral bracket. The distance angle sensing switch is used to send a current position signal to a central data processor. The central data processor is used to read the position data of the position sensing switch after receiving and processing the signal, and control the movement of the piston rod of the clamping cylinder.

2. The clamping device for automatic cleaning of concrete segment mold according to claim 1 is characterized in that: The drive assembly comprises: A rotating motor, wherein the rotating motor is fixedly arranged on a bracket; A bevel gear conversion box is fixedly arranged on a bracket, an input end of the bevel gear conversion box is connected to an output end of a rotating motor, and an output end of the bevel gear conversion box is connected to a cleaning tool.

3. The clamping device for automatic cleaning of concrete segment mold according to claim 1 is characterized in that: A connecting seat is hinged on the pressing cylinder, and the connecting seat is fixedly connected to the integral bracket.

4. The clamping device for automatic cleaning of concrete segment mold according to claim 1 is characterized in that: The integral bracket is fixedly connected to two symmetrically arranged lifting rails.

5. The clamping device for automatic cleaning of concrete segment mold according to claim 4 is characterized in that: Both sides of the bracket are rotatably connected with walking guide wheels, and the walking guide wheels roll along the lifting track.

6. The clamping device for automatic cleaning of concrete segment mold according to claim 1, characterized in that: The cleaning tool is a cleaning brush.