Mixing device for lime-soil compaction pile

By adopting crushing and premixing technology in the mixing device for ash soil extrusion piles and combining agitating and lifting mechanisms, the problems of uneven mixing and low efficiency of ash soil in the existing equipment are solved, and more efficient material mixing is achieved.

CN222891458UActive Publication Date: 2025-05-23SHAANXI CONSTR INFRASTRUCTURE GRP CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421714996.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-05-23
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

The existing mixing device for ash soil squeeze pile cannot stir the ash soil as a whole during the mixing process, resulting in different mixing degrees of ash soil on the left and right sides, low mixing effect, and a long time to stir.

Method used

The advance motor and the transmission gear are used to drive the two sets of crushing rollers to rotate opposite directions, crush and pre-mix the ash soil, sand and gravel. Then the agitating shaft and the agitating blade are driven by the agitating motor, and the agitating shaft is driven by the servo motor and the transmission rod to lift and lower the agitating shaft, achieving full stirring and surging of the material.

Benefits of technology

It improves the mixing effect and mixing efficiency of materials, ensures uniform mixing of ash soil, shortens the mixing time, and avoids blockage of the cutting pipe.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222891458U_ABST
    Figure CN222891458U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of building construction equipment, in particular to a mixing device for lime-soil compaction piles, which comprises a mixing box body, a sealing cover plate is fixedly connected to the upper end of the mixing box body, a pre-crushing box body is fixedly connected to the left side of the upper surface of the sealing cover plate, and a crushing mechanism is arranged in the pre-crushing box body. The crushing mechanism comprises a crushing roller, crushing teeth, a transmission gear and a stepping motor, a stirring mechanism is arranged on the right side of the upper surface of the sealing cover plate, and the stirring mechanism comprises a servo motor, a first transmission rod, a second transmission rod, a third transmission rod, an equipment shell, a stirring motor, a stirring shaft and stirring blades; the stepping motor, the transmission gear and the crushing roller are matched to crush and pre-mix the aggregate, the uniformity of the aggregate is improved, the stirring mechanism drives the material to rotate spirally while stirring the material, and the material is turned over up and down, so that the internal material is fully stirred and mixed, and the mixing effect of the material is further improved; the material mixing efficiency is effectively improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of building construction equipment, in particular to a mixing device for lime-soil compaction piles. Background Art

[0002] Compaction piles are made by pressing or driving a steel pipe with a pipe plug, valve or cone head into the underground compacted soil layer to form a hole, and then putting ash, sand and gravel and other filling materials into the hole. The ash, sand and gravel need to be stirred and mixed before being put into the ground.

[0003] Among them, the announcement number CN217992969U discloses a mixing device for lime-soil compaction piles, including a mixing box and a water tank, the top of the mixing box is provided with a through opening, and a fixed plate is installed on the top of one end of the mixing box, a top plate is installed on the top of the fixed plate, and a sliding assembly is installed on the bottom of the top plate, an L-shaped plate is slidably installed on the bottom of the sliding assembly, and a second motor is installed on the top of the L-shaped plate, and a second stirring shaft is installed on the output end of the second motor. The utility model is equipped with a push-pull rod, a rotating disk, a bearing, a fixed rod, a rotating shaft and a third motor. When in use, the third motor drives the rotating disk to rotate at a uniform speed through the rotating shaft, so that the push-pull rod can repeatedly push and pull the L-shaped plate to move, and the second stirring shaft and the stirring rod can be moved to different positions inside the mixing box for stirring, and there is no easy stirring dead angle, so that the raw materials can be mixed evenly.

[0004] During use of the device, the second stirring shaft drives the stirring rod to rotate and stir inside the mixing box while moving left and right. Although there is no dead angle for stirring and the amount of ash and soil mixing is increased, in actual use, when the second stirring shaft moves to the left, the ash and soil on the right will be in a stationary state, and when the second stirring shaft moves to the right, the dust on the left will be in a stationary state, and the ash and soil cannot be stirred as a whole, which will cause the mixing degree of the ash and soil on the left and right sides to be different, resulting in a low ash and soil mixing effect, and a long time is required for stirring, and the mixing efficiency is low.

[0005] Therefore, it is necessary to invent a mixing device for lime-soil compaction piles to solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to provide a mixing device for ash-soil compaction piles to solve the problem that the ash-soil cannot be stirred as a whole in the technology, which leads to different mixing degrees of ash-soil on the left and right sides, resulting in lower ash-soil mixing effect, longer stirring time and lower mixing efficiency.

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a mixing device for lime-soil compaction piles, comprising a mixing box, the upper end of the mixing box is fixedly connected to a sealing cover plate, the lower end of the mixing box is fixedly connected to a feeding pipe, the left position on the upper surface of the sealing cover plate is fixedly connected to a pre-crushing box, a crushing mechanism is arranged inside the pre-crushing box, and the crushing mechanism comprises a crushing roller, a crushing tooth, a transmission gear and a progressive motor;

[0008] A stirring mechanism is arranged on the right side of the upper surface of the sealing cover plate, and the stirring mechanism comprises a servo motor, a first transmission rod, a second transmission rod, a third transmission rod, an equipment shell, a stirring motor, a stirring shaft and a stirring blade.

[0009] By adopting the above technical scheme, the progressive motor and the transmission gear cooperate to drive the two sets of crushing rollers to rotate in opposite directions, so as to crush the input dust, sand and gravel and other aggregates, improve the uniformity of the aggregates, and pre-mix the input raw materials. Then, the stirring motor drives the stirring shaft and the stirring blades to rotate to stir the dust, sand and gravel inside. At the same time, the servo motor cooperates with the first transmission rod, the second transmission rod and the third transmission rod to drive the stirring shaft and the stirring blades to rise and fall, so as to turn over the dust, sand and gravel inside and fully stir and mix them.

[0010] Optionally, two groups of crushing rollers are provided, and the two groups of crushing rollers are rotatably connected to the front and rear inner walls of the pre-crushing box respectively, and the crushing teeth are fixedly connected to the surface of the crushing rollers, and the crushing teeth on the surfaces of the left and right crushing rollers are symmetrically distributed.

[0011] Optionally, the transmission gear is fixedly connected to the front end of the crushing roller, two groups of the transmission gears are meshed and connected, the progressive motor is fixedly installed on the rear side of the pre-crushing box, and the output end of the progressive motor is fixedly connected to the rear end of the left crushing roller.

[0012] By adopting the above technical solution, the progressive motor drives the left crushing roller to rotate, and the left crushing roller cooperates with two sets of transmission gears to drive the right crushing roller to rotate in the opposite direction, thereby driving the crushing teeth on the surface to rotate in the opposite direction, crushing the sand and gravel, and pre-mixing the ash, sand and gravel and other raw materials.

[0013] Optionally, a support frame is fixedly connected to the right side of the upper surface of the sealing cover plate, the servo motor is fixedly installed on the upper end of the support frame, and the first transmission rod is fixedly connected to the output end of the servo motor.

[0014] By adopting the above technical solution, the output end of the servo motor drives the first transmission rod to rotate.

[0015] Optionally, the upper end of the second transmission rod is rotatably connected to the lower end of the first transmission rod, the lower end of the second transmission rod is rotatably connected to the third transmission rod, and the lower end of the third transmission rod is fixedly connected to the upper end of the device shell.

[0016] By adopting the above technical solution, the first transmission rod drives the upper end of the second transmission rod to rotate, and the lower end of the second transmission rod drives the third transmission rod to rise and fall.

[0017] Optionally, the stirring motor is fixedly installed inside the equipment shell, the upper end of the stirring shaft is fixedly connected to the output end of the stirring motor, the lower end of the stirring shaft passes through the sealing cover plate and the mixing box and extends to the inside of the discharge pipe, and the stirring shaft is slidingly connected to the axis of the sealing cover plate.

[0018] By adopting the above technical solution, the stirring shaft limits the position of the device shell, so that the third transmission rod drives the device shell to slide up and down, and then drives the stirring shaft to slide up and down inside the mixing box.

[0019] Optionally, a plurality of connection blocks are fixedly connected to the surface of the stirring shaft, the stirring blade is fixedly connected to the surface of the connection block, and a stirring tooth is fixedly connected to one end of the stirring blade away from the connection block.

[0020] By adopting the above technical solution, the stirring blade has a certain deflection angle, so the stirring blade will drive the internal material to rotate together during the rotation process, and at the same time, the stirring blade will drive the internal material to surge up and down while rising and falling.

[0021] Optionally, a support column is fixedly connected to the lower side of the mixing box.

[0022] By adopting the above technical solution, the support column is used to support the mixing box.

[0023] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0024] 1. The utility model drives two groups of crushing rollers to rotate in opposite directions through the cooperation of the progressive motor and the transmission gear, so as to crush the input aggregates such as ash, sand and gravel, improve the uniformity of the aggregates, and pre-mix the input raw materials at the same time, and then drives the stirring shaft and the stirring blades to rotate through the stirring motor to stir the internal ash, sand and gravel, and at the same time, the servo motor cooperates with the first transmission rod, the second transmission rod and the third transmission rod to drive the stirring shaft and the stirring blades to rise and fall, and the internal ash, sand and gravel are swirled, so that the internal materials are fully stirred and mixed, and the mixing effect of the materials is further improved, and the mixing efficiency of the materials is effectively improved, which solves the problem that the ash cannot be stirred as a whole, which will lead to different mixing degrees of the ash on the left and right sides, and thus the mixing effect of the ash is low, and it takes a long time to stir, and the mixing efficiency is low;

[0025] 2. The utility model drives the stirring shaft to rise and fall through the cooperation of the servo motor with the first transmission rod, the second transmission rod and the third transmission rod. The lower end of the stirring shaft moves up and down inside the discharge pipe to clear the inside of the discharge pipe, so as to facilitate the rapid discharge of the material inside the discharge pipe into the pile hole and avoid the material from being blocked in the discharge pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0027] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0028] Figure 3 This is a schematic diagram of the stirring shaft structure of the utility model;

[0029] Figure 4 It is a schematic diagram of the transmission rod structure of the utility model;

[0030] Figure 5 This is a schematic diagram of the pre-crushing box structure of the utility model.

[0031] Description of reference numerals:

[0032] 1. Mixing box; 11. Support frame; 12. Sealing cover plate; 13. Discharging pipe; 2. Pre-crushing box; 21. Crushing roller; 22. Crushing teeth; 23. Transmission gear; 24. Progressive motor; 3. Support frame; 31. Servo motor; 32. First transmission rod; 33. Second transmission rod; 34. Third transmission rod; 4. Equipment shell; 41. Stirring motor; 42. Stirring shaft; 43. Connecting block; 44. Stirring blade; 45. Stirring teeth. DETAILED DESCRIPTION

[0033] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0034] The utility model provides Figure 1 and Figure 5The mixing device for lime-soil compaction piles shown in the figure comprises a mixing box 1, a sealing cover plate 12 is fixedly connected to the upper end of the mixing box 1, a feeding pipe 13 is fixedly connected to the lower end of the mixing box 1, a supporting column 11 is fixedly connected to the lower side of the mixing box 1, a pre-crushing box 2 is fixedly connected to the left position of the upper surface of the sealing cover plate 12, a crushing mechanism is arranged inside the pre-crushing box 2, the crushing mechanism comprises a crushing roller 21, a crushing tooth 22, a transmission gear 23 and a progressive motor 24, two groups of crushing rollers 21 are arranged, the two groups of crushing rollers 21 are rotatably connected to the front and rear inner walls of the pre-crushing box 2 respectively, the crushing teeth 22 are fixedly connected to the surface of the crushing roller 21, the crushing teeth 22 on the surfaces of the crushing rollers 21 on the left and right sides are symmetrically distributed, the transmission gear 23 is fixedly connected to the front end of the crushing roller 21, the two groups of transmission gears 23 are meshingly connected, the progressive motor 24 is fixedly installed on the rear side of the pre-crushing box 2, and the output end of the progressive motor 24 is fixedly connected to the rear end of the left crushing roller 21.

[0035] Among them, the material is put into the pre-crushing box 2 through the upper end of the pre-crushing box 2. At this time, the progressive motor 24 drives the left crushing roller 21 to rotate. The left crushing roller 21 cooperates through two sets of transmission gears 23 to drive the right crushing roller 21 to rotate in the opposite direction, and then drives the crushing teeth 22 on the surface to rotate in the opposite direction, so as to crush the input sand and gravel, process and pre-mix the raw materials such as ash, sand and gravel, and then the crushed and pre-mixed materials are put into the mixing box 1 through the lower side of the pre-crushing box 2 for deep mixing.

[0036] See also Figures 1 to 4 A stirring mechanism is arranged on the right side of the upper surface of the sealing cover plate 12, and the stirring mechanism comprises a servo motor 31, a first transmission rod 32, a second transmission rod 33, a third transmission rod 34, an equipment shell 4, a stirring motor 41, a stirring shaft 42 and a stirring blade 44. A support frame 3 is fixedly connected to the right side of the upper surface of the sealing cover plate 12, the servo motor 31 is fixedly mounted on the upper end of the support frame 3, the first transmission rod 32 is fixedly connected to the output end of the servo motor 31, the upper end of the second transmission rod 33 is rotatably connected to the lower end of the first transmission rod 32, and the lower end of the second transmission rod 33 is rotatably connected to the third transmission rod 34. Rotationally connected, the lower end of the third transmission rod 34 is fixedly connected to the upper end of the equipment shell 4, the stirring motor 41 is fixedly installed inside the equipment shell 4, the upper end of the stirring shaft 42 is fixedly connected to the output end of the stirring motor 41, the lower end of the stirring shaft 42 penetrates the sealing cover plate 12 and the mixing box 1 and extends to the inside of the discharge pipe 13, the stirring shaft 42 is slidingly connected to the axis of the sealing cover plate 12, the surface of the stirring shaft 42 is fixedly connected to multiple groups of connecting blocks 43, the stirring blade 44 is fixedly connected to the surface of the connecting block 43, and the end of the stirring blade 44 away from the connecting block 43 is fixedly connected with a stirring tooth 45.

[0037] Specifically, after the material is put into the mixing box 1, the output end of the stirring motor 41 drives the stirring shaft 42 to rotate, and the stirring shaft 42 drives the multiple groups of connecting blocks 43 on the surface to rotate, and the connecting blocks 43 drive the stirring blades 44 on the surface to rotate. During the rotation of the stirring blades 44, the internal material is driven to rotate in a spiral shape to fully mix the material. At the same time, the output end of the servo motor 31 drives the first transmission rod 32 to rotate, the first transmission rod 32 drives the upper end of the second transmission rod 33 to rotate, and the lower end of the second transmission rod 33 drives the third transmission rod 34 to rise and fall, and the equipment shell 4 is positioned by the stirring shaft 42, and the third transmission rod 34 drives the lower equipment shell 4 to rise and fall, thereby driving the stirring shaft 42 to rise and fall inside the mixing box 1, and driving the stirring blades 44 to rise and fall, so that the internal material is swollen, and the material at the bottom is swollen to the upper side, and the material on the upper side is swollen to the lower side, so as to further improve the uniformity of mixing.

[0038] At the same time, the servo motor 31 cooperates with the first transmission rod 32, the second transmission rod 33, and the third transmission rod 34 to drive the stirring shaft 42 to rise and fall, and the lower end of the stirring shaft 42 moves up and down inside the discharge pipe 13 to clear the inside of the discharge pipe 13, so as to facilitate the rapid discharge of the material inside the discharge pipe 13 into the pile hole and avoid the material from being blocked in the discharge pipe 13.

[0039] The working principle of the utility model is as follows: the progressive motor 24 cooperates with the transmission gear 23 to drive the two sets of crushing rollers 21 to rotate in opposite directions, crush the input aggregate, improve the uniformity of the aggregate, and pre-mix the raw materials at the same time. Then, the stirring motor 41 drives the stirring shaft 42 and the stirring blade 44 to rotate. At the same time, the servo motor 31 cooperates with the first transmission rod 32, the second transmission rod 33, and the third transmission rod 34 to drive the stirring shaft 42 and the stirring blade 44 to rise and fall, stir and surge the materials, and then fully stir and mix the internal materials, further improve the mixing effect of the materials, and effectively improve the mixing efficiency of the materials.

[0040] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only preferred examples of the utility model, and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A mixing device for lime-soil compaction piles, comprising a mixing box (1), characterized in that: The upper end of the mixing box (1) is fixedly connected to a sealing cover plate (12), the lower end of the mixing box (1) is fixedly connected to a material discharge pipe (13), the left side of the upper surface of the sealing cover plate (12) is fixedly connected to a pre-crushing box (2), and a crushing mechanism is arranged inside the pre-crushing box (2), the crushing mechanism comprising a crushing roller (21), crushing teeth (22), a transmission gear (23) and a progressive motor (24); A stirring mechanism is provided on the right side of the upper surface of the sealing cover plate (12), the stirring mechanism comprising a servo motor (31), a first transmission rod (32), a second transmission rod (33), a third transmission rod (34), a device shell (4), a stirring motor (41), a stirring shaft (42) and a stirring blade (44).

2. A mixing device for lime-soil compaction piles according to claim 1, characterized in that: Two groups of crushing rollers (21) are provided. The two groups of crushing rollers (21) are rotatably connected to the front and rear inner walls of the pre-crushing box (2) respectively. The crushing teeth (22) are fixedly connected to the surfaces of the crushing rollers (21). The crushing teeth (22) on the surfaces of the left and right crushing rollers (21) are symmetrically distributed.

3. A mixing device for lime-soil compaction piles according to claim 2, characterized in that: The transmission gear (23) is fixedly connected to the front end of the crushing roller (21), and two sets of the transmission gears (23) are meshed and connected. The progressive motor (24) is fixedly installed on the rear side of the pre-crushing box (2), and the output end of the progressive motor (24) is fixedly connected to the rear end of the left crushing roller (21).

4. A mixing device for lime-soil compaction piles according to claim 1, characterized in that: A support frame (3) is fixedly connected to the right side of the upper surface of the sealing cover plate (12), the servo motor (31) is fixedly mounted on the upper end of the support frame (3), and the first transmission rod (32) is fixedly connected to the output end of the servo motor (31).

5. A mixing device for lime-soil compaction piles according to claim 4, characterized in that: The upper end of the second transmission rod (33) is rotatably connected to the lower end of the first transmission rod (32), the lower end of the second transmission rod (33) is rotatably connected to the third transmission rod (34), and the lower end of the third transmission rod (34) is fixedly connected to the upper end of the device shell (4).

6. A mixing device for lime-soil compaction piles according to claim 5, characterized in that: The stirring motor (41) is fixedly mounted inside the equipment shell (4); the upper end of the stirring shaft (42) is fixedly connected to the output end of the stirring motor (41); the lower end of the stirring shaft (42) passes through the sealing cover plate (12) and the mixing box (1) and extends to the inside of the discharge pipe (13); the stirring shaft (42) is slidably connected to the axis of the sealing cover plate (12).

7. A mixing device for lime-soil compaction piles according to claim 6, characterized in that: The surface of the stirring shaft (42) is fixedly connected to a plurality of connection blocks (43), the stirring blade (44) is fixedly connected to the surface of the connection block (43), and one end of the stirring blade (44) away from the connection block (43) is fixedly connected to a stirring tooth (45).

8. The mixing device for lime-soil compaction piles according to claim 1, characterized in that: A support column (11) is fixedly connected to the lower side of the mixing box (1).

Citation Information

Patent Citations

  • Mixing device for lime-soil compaction pile

    CN217992969U