Concrete pouring device for assembling prefabricated parts

By designing a concrete pouring device with integrated mixing device and precise control of the transmission system, the problem of insufficient control of concrete mixing uniformity and pouring accuracy in the prior art is solved, and an efficient and accurate concrete pouring process is achieved, ensuring the quality and production efficiency of components.

CN222891469UActive Publication Date: 2025-05-23QINGDAO HAIDE ROAD & BRIDGE ENG +2
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Patent Information

Application Number
CN202421677969.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-05-23
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

In the prior art, the concrete mixing uniformity and casting accuracy are insufficiently controlled, resulting in unstable production efficiency and product quality.

Method used

A concrete pouring device equipped with prefabricated components is designed, integrating a mixing device, a precisely controlled transmission system and intelligently positioned casting components, and fine-tuning and accurate positioning of the casting position is achieved through the precision meshing design of gears and racks.

Benefits of technology

It realizes high automation and precise control from concrete preparation to pouring process, reduces human error, ensures the dimensional accuracy and structural strength of components, and is suitable for casting operations of prefabricated parts of various shapes and sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a concrete pouring device for assembling prefabricated parts, which belongs to the technical field of concrete pouring and comprises a mounting plate, a stirring device and a plurality of output grooves are arranged in the mounting plate, and the output grooves are all arranged at the lower end of a placing cylinder. By integrating the stirring device, the precisely-controlled conveying system and the intelligently-positioned pouring assembly, high automation and precise control from concrete preparation to pouring are achieved, particularly, through precise meshing design of a gear and a rack, fine adjustment and accurate positioning of the pouring position can be achieved, personal errors are reduced, and the production efficiency is improved. And the dimensional precision and the structural strength of the component are further guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of concrete pouring, and in particular relates to a concrete pouring device for assembling prefabricated components. Background Art

[0002] With the rapid development of building industrialization, prefabricated components have been widely used in modern buildings due to their high efficiency, precision and environmental protection. Prefabricated components are building parts that are manufactured in advance in the factory and then transported to the construction site for assembly, such as prefabricated beams, columns, floor slabs, etc. In the production process of prefabricated components, concrete pouring is a crucial step, which directly affects the quality and performance of prefabricated parts.

[0003] Traditional concrete pouring processes often rely on manual operations, which are not only labor-intensive but also easily affected by factors such as weather changes and differences in worker skills, resulting in unstable concrete quality. Although automated pouring equipment has improved production efficiency, it still has deficiencies in flexibility, precision control, and ease of maintenance. For example, concrete mixing uniformity and pouring precision control are bottlenecks that limit production efficiency and product quality. Utility Model Content

[0004] The utility model aims to provide a concrete pouring device for assembling prefabricated components, aiming to solve the problems in the prior art of concrete mixing uniformity and pouring precision control, which are bottlenecks that limit production efficiency and product quality.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A concrete pouring device for assembling prefabricated components, comprising:

[0007] A mounting plate, wherein a stirring device is arranged inside the mounting plate;

[0008] A plurality of output slots, each of which is disposed at the lower end of the placement tube;

[0009] A plurality of transmission tubes, each of which is fixedly connected to the lower end of the placement tube;

[0010] A plurality of connecting pipes, wherein the plurality of connecting pipes are respectively fixedly connected to the circumferential surfaces of the plurality of transmission pipes;

[0011] A main pipe, the main pipe being fixedly connected to adjacent ends of a plurality of connecting pipes;

[0012] A rotating plate, the rotating plate is rotatably arranged on the circumferential surface of the main pipe, and the lower end of the rotating plate is fixedly connected with the output pipe;

[0013] Two support plates, both of which are fixedly connected to the upper end of the mounting plate;

[0014] A screw rod, the screw rod being rotatably connected to the adjacent ends of the two support plates;

[0015] A screw nut, wherein the screw nut is threadedly connected to the circumferential surface of the screw, and one end of the screw nut is fixedly connected to a rack; and

[0016] The gear is fixedly connected to the circumferential surface of the rotating plate, and the gear is meshed with the rack.

[0017] As a preferred solution of the utility model, the adjacent ends of the two support plates are fixedly connected to a limit rod, a limit hole is opened at one end of the screw nut, and the screw nut is slidably connected to the circumferential surface of the limit rod through the limit hole.

[0018] As a preferred solution of the utility model, one end of one of the support plates is fixedly connected to a motor, and the output end of the motor is fixedly connected to one end of the screw rod.

[0019] As a preferred solution of the utility model, a rotation groove is provided on the circumferential surface of the main pipe, and the rotation plate is slidably connected in the rotation groove.

[0020] As a preferred solution of the utility model, the circumferential surface of the placement cylinder is rotatably connected to a sealing plate via a rotating shaft, and the circumferential surface of the sealing plate is fixedly connected to a handle.

[0021] As a preferred solution of the utility model, a mounting plate is fixedly connected to the circumferential surface of the placement cylinder, and a plurality of supporting legs are fixedly connected to the lower end of the mounting plate.

[0022] Compared with the prior art, the beneficial effects of the utility model are:

[0023] 1. In this solution, by integrating a mixing device, a precisely controlled transmission system and an intelligently positioned casting component, a high degree of automation and precise control of the process from concrete preparation to casting is achieved. In particular, through the precise meshing design of the gear and rack, the casting position can be fine-tuned and accurately positioned, reducing human errors and further ensuring the dimensional accuracy and structural strength of the components.

[0024] 2. In this scheme, the design of the device takes into account the production needs of different prefabricated components. For example, through the sliding connection design of the rotating groove and the rotating plate, the position and angle of the pouring head can be flexibly adjusted, which is suitable for the pouring operations of prefabricated parts of various shapes and sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0026] Figure 1 It is the main stereoscopic view in the utility model;

[0027] Figure 2 It is a bottom-up stereogram in the present utility model;

[0028] Figure 3 For the utility model Figure 2 A partial enlarged view of the middle A;

[0029] Figure 4 It is a main cutaway stereogram in the utility model;

[0030] Figure 5 For the utility model Figure 4 A partial enlarged view of point B in the middle.

[0031] In the figure: 1. mounting plate; 2. supporting legs; 3. placing cylinder; 4. sealing plate; 5. handle; 6. output pipe; 7. transmission pipe; 8. connecting pipe; 9. main pipe; 10. rotating plate; 11. gear; 12. rotating groove; 13. stirring device; 14. supporting plate; 15. motor; 16. screw; 17. screw nut; 18. limit rod; 19. rack. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] Example 1

[0034] See also Figure 1-5 , the utility model provides the following technical solutions:

[0035] A concrete pouring device for assembling prefabricated components, comprising:

[0036] A mounting plate 1, wherein a stirring device 13 is disposed in the mounting plate 1;

[0037] A plurality of output slots, each of which is disposed at the lower end of the placement tube 3;

[0038] A plurality of transmission tubes 7, wherein the plurality of transmission tubes 7 are fixedly connected to the lower end of the placement tube 3;

[0039] A plurality of connecting pipes 8, wherein the plurality of connecting pipes 8 are respectively fixedly connected to the circumferential surfaces of the plurality of transmission pipes 7;

[0040] A main pipe 9, the main pipe 9 is fixedly connected to the adjacent ends of the plurality of connecting pipes 8;

[0041] A rotating plate 10, which is rotatably arranged on the circumferential surface of the main pipe 9, and the lower end of the rotating plate 10 is fixedly connected with the output pipe 6;

[0042] Two support plates 14, both of which are fixedly connected to the upper end of the mounting plate 1;

[0043] A screw rod 16, the screw rod 16 is rotatably connected to the adjacent ends of the two support plates 14;

[0044] A screw nut 17, wherein the screw nut 17 is threadedly connected to the circumferential surface of the screw 16, and a rack 19 is fixedly connected to one end of the screw nut 17; and

[0045] The gear 11 is fixedly connected to the circumferential surface of the rotating plate 10 , and the gear 11 is meshed with the rack 19 .

[0046] In a specific embodiment of the utility model, a stirring device 13 is used for uniform mixing of concrete. A placing cylinder 3 is fixedly connected below the mounting plate 1. The internal space of the placing cylinder 3 is used to accommodate the mixed concrete. A plurality of output slots are provided at the lower end of the placing cylinder 3. These output slots are used for the concrete to flow to subsequent transmission links. A plurality of transmission pipes 7 are connected below the output slots. Each transmission pipe 7 is connected to the output slot through a connecting pipe 8 to ensure smooth flow of concrete. A plurality of connecting pipes 8 are distributed around the circumference of the transmission pipe 7, increasing the number and stability of the concrete output channels. The lower ends of all the transmission pipes 7 converge to a main connecting pipe 9. A rotating plate 10 is fixed to the outer surface of the main connecting pipe 9. A gear 11 is installed on the rotating plate 10. The gear 11 is used to cooperate with a subsequent driving device to achieve The rotating plate 10 rotates, and an output pipe 6 is connected to the bottom of the rotating plate 10. The output pipe 6 is responsible for finally transporting the concrete to the pouring position. The rotating plate 10 is slidably connected to the main pipe 9 through the rotating groove 12, so that the position of the rotating plate 10 can be flexibly adjusted. The supporting device is composed of two supporting plates 14, which are fixed to the upper end of the mounting plate 1 to support the entire device. A screw rod 16 is installed at the adjacent ends of the support plates 14. The screw rod 16 is installed by a rotating connection to provide a longitudinal driving force. A screw nut 17 is threadedly connected to the circumferential surface of the screw rod 16. One end of the screw nut 17 is fixedly connected to a rack 19. The rack 19 forms a meshing relationship with the gear 11. The rotating plate 10 is driven to rotate by the rotation of the screw rod, thereby controlling the pouring direction of the output pipe 6.

[0047] For details, please refer to Figure 2The adjacent ends of the two support plates 14 are fixedly connected with a limit rod 18, a limit hole is provided at one end of the screw nut 17, and the screw nut 17 is slidably connected to the circumferential surface of the limit rod 18 through the limit hole, one end of one of the support plates 14 is fixedly connected with a motor 15, and the output end of the motor 15 is fixedly connected to one end of the screw 16.

[0048] In this embodiment: a limit rod 18 is additionally provided at the adjacent ends of the two support plates 14, and the screw nut 17 is slidably connected to the limit rod 18 through the limit hole thereon, thereby ensuring the stability and safety of the screw when rotating. In order to drive the entire device, a motor 15 is installed at one end of one of the support plates 14, and the output end of the motor 15 is directly connected to one end of the screw 16 to provide the necessary rotational power.

[0049] For details, please refer to Figure 2 A rotating groove 12 is provided on the circumferential surface of the main pipe 9, and a rotating plate 10 is slidably connected in the rotating groove 12. The circumferential surface of the placement cylinder 3 is rotatably connected to a sealing plate 4 through a rotating shaft. A handle 5 is fixedly connected to the circumferential surface of the sealing plate 4. The circumferential surface of the placement cylinder 3 is fixedly connected to a mounting plate 1, and a plurality of supporting legs 2 are fixedly connected to the lower end of the mounting plate 1.

[0050] In this embodiment: the side of the placement cylinder 3 is connected to the sealing plate 4 through a rotating shaft, and a handle 5 is provided on the sealing plate 4 for easy carrying, thereby ensuring the sealing and convenience of operation during the stirring process. Finally, a plurality of supporting legs 2 are fixed to the lower end of the mounting plate 1, and these plurality of supporting legs 2 are used to support the device.

[0051] The working principle and use process of this utility model:

[0052] A stirring device 13 is used for uniform mixing of concrete. A placement cylinder 3 is fixedly connected below the mounting plate 1. These output slots are used for concrete to flow to subsequent transmission links. Each transmission pipe 7 is connected to the output slot through a connecting pipe 8 to ensure smooth flow of concrete. A rotating plate 10 is fixed to the outer surface of the main pipe 9. A gear 11 is installed on the rotating plate 10. The gear 11 is used to cooperate with the subsequent driving device to realize the rotation of the rotating plate 10. An output pipe 6 is connected below the rotating plate 10. The output pipe 6 is responsible for finally transporting the concrete to the pouring position.

[0053] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A concrete pouring device for assembling prefabricated components, characterized in that: include: A mounting plate (1), wherein a stirring device (13) is arranged inside the mounting plate (1); A plurality of output slots, each of which is disposed at the lower end of the placement tube (3); A plurality of transmission tubes (7), wherein the plurality of transmission tubes (7) are all fixedly connected to the lower end of the placement cylinder (3); A plurality of connecting pipes (8), wherein the plurality of connecting pipes (8) are respectively fixedly connected to the circumferential surfaces of the plurality of transmission pipes (7); A main pipe (9), wherein the main pipe (9) is fixedly connected to adjacent ends of a plurality of connecting pipes (8); A rotating plate (10), the rotating plate (10) being rotatably arranged on the circumferential surface of the main pipe (9), and the lower end of the rotating plate (10) being fixedly connected to the output pipe (6); Two support plates (14), both of which are fixedly connected to the upper end of the mounting plate (1); A screw rod (16), the screw rod (16) being rotatably connected to adjacent ends of the two support plates (14); A screw nut (17), wherein the screw nut (17) is threadedly connected to the circumferential surface of the screw (16), and one end of the screw nut (17) is fixedly connected to a rack (19); and A gear (11) is fixedly connected to the circumferential surface of the rotating plate (10), and the gear (11) is meshed with a rack (19).

2. A concrete pouring device for assembling prefabricated components according to claim 1, characterized in that: The adjacent ends of the two support plates (14) are fixedly connected to a limiting rod (18), one end of the screw nut (17) is provided with a limiting hole, and the screw nut (17) is slidably connected to the circumferential surface of the limiting rod (18) through the limiting hole.

3. A concrete pouring device for assembling prefabricated components according to claim 2, characterized in that: One end of one of the support plates (14) is fixedly connected to a motor (15), and the output end of the motor (15) is fixedly connected to one end of a screw rod (16).

4. A concrete pouring device for assembling prefabricated components according to claim 3, characterized in that: A rotation groove (12) is provided on the circumferential surface of the main pipe (9), and the rotation plate (10) is slidably connected in the rotation groove (12).

5. A concrete pouring device for assembling prefabricated components according to claim 4, characterized in that: The circumferential surface of the placement cylinder (3) is rotatably connected to a sealing plate (4) via a rotating shaft, and the circumferential surface of the sealing plate (4) is fixedly connected to a handle (5).

6. A concrete pouring device for assembling prefabricated components according to claim 5, characterized in that: A mounting plate (1) is fixedly connected to the circumferential surface of the placement cylinder (3), and a plurality of supporting legs (2) are fixedly connected to the lower end of the mounting plate (1).