Compaction device for foam board processing

By designing a compacting device for foam board processing that includes the unloading component and the compacting component, the existing equipment is solved inconvenient operation and lack of automatic loading and unloading, and the automatic processing of the foam board is realized, and the operation efficiency and convenience are improved.

CN222891562UActive Publication Date: 2025-05-23HUBEI ANYUN PACKAGING MFG CO LTD
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Patent Information

Application Number
CN202421691819.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-05-23
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

The existing compaction device for foam board processing requires manual operation, with small operating space, resulting in inconvenient operation and lack of automatic loading and unloading function.

Method used

A compacting device for processing foam boards including a cutting assembly and a compacting assembly is designed. The discharge assembly realizes stable clamping and transmission of the foam plate through the limit clamping block and the electric telescopic rod, and the compacting assembly realizes automatic compaction of the foam plate through the hydraulic telescopic rod and the compacting roller driven by the motor.

Benefits of technology

The automatic loading and unloading and compacting process of foam board is realized, which improves the convenience and efficiency of operation, and reduces the complexity and error of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of foam board processing, and discloses a compaction device for foam board processing, which comprises a fixed plate, a plurality of mounting racks are fixedly mounted at the top of the fixed plate, and a finished product conveyor belt is rotatably mounted on the inner side of the rear mounting rack. The foam board conveying device has the advantages that an unprocessed foam board is placed above the to-be-processed foam board conveying belt, clamping and limiting of the limiting clamping block on the foam board are canceled, the to-be-processed foam board is conveyed through the to-be-processed foam board conveying belt, the baffles can limit and block the foam board conveniently, and the foam board conveying efficiency is improved. An electric push rod drives a push plate to push a foam board, so that the compacted foam board can be moved to the position above a finished product conveying belt, the finished product conveying belt drives the foam board to be transported and collected, an electric telescopic rod is controlled to drive a limiting clamping block to move, and the limiting clamping block limits and clamps the unprocessed foam board; and the device is relatively convenient and rapid to operate.
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Description

Technical Field

[0001] The utility model relates to the technical field of foam board processing, in particular to a compacting device for foam board processing. Background Art

[0002] EPS foam board - also known as polystyrene foam board, EPS board is a white object made of expandable polystyrene beads containing volatile liquid foaming agent, which is heated and pre-expanded in a mold. It has fine closed-cell structural characteristics and is mainly used for building walls, roof insulation, composite board insulation, cold storage, air conditioning, vehicle, ship insulation, floor heating, decoration and carving, etc.

[0003] The announcement number CN 215791959 discloses a compacting device for foam board processing, comprising a housing, a pressing device is arranged inside the housing, electric telescopic rods are arranged at the lower side of the four corners of the housing, a base is arranged at the lower side of the electric telescopic rod, a workbench is arranged on the surface of the base, fixing devices are arranged at both sides of the workbench, and supporting feet are arranged at the lower side of the base, and the supporting feet are arranged in four numbers;

[0004] In the prior art, the device requires the staff to manually take out the foam board and place the foam board that has not been processed and compacted. The operating space of the device is small, which makes it inconvenient for the staff to operate.

[0005] Therefore, it is necessary to design a compacting device for foam board processing that is easy to operate and can automatically load and unload materials. Utility Model Content

[0006] The utility model aims to provide a compacting device for processing foam boards, which has the advantages of convenient operation and automatic loading and unloading.

[0007] The above technical objectives of the utility model are achieved through the following technical solutions: a compacting device for foam board processing, comprising a fixed plate, a plurality of mounting frames are fixedly installed on the top of the fixed plate, a finished product conveyor belt is rotatably installed on the inner side of the rear mounting frame, a conveyor belt for foam boards to be processed is rotatably installed on the inner side of the front mounting frame, a baffle is fixedly installed on the top of the front mounting frame, a mounting plate is fixedly installed on the top front side of the front mounting frame, a supporting frame is fixedly installed on the front side of the front mounting frame, an electric push rod is fixedly installed on the inner side of the supporting frame, the electric push rod is fixedly installed on the front side of the mounting plate, a push plate is fixedly installed on the output end of the electric push rod, and a processing frame is fixedly installed in the middle of the top of the fixed plate; a material unloading component, the material unloading component is installed on the processing frame; a compacting component, the compacting component is installed on the processing frame.

[0008] The utility model is further configured as follows: the blanking assembly includes a fixed frame, an electric telescopic rod and a limit clamping block, the fixed frame is fixedly installed on the right side of the processing frame, the electric telescopic rod is fixedly installed on the right side of the fixed frame, and the limit clamping block is fixedly installed on the output end of the electric telescopic rod.

[0009] By adopting the above technical solution, the limiting clamping block can limit the foam board, so that the foam board is relatively stable after clamping.

[0010] The utility model is further configured as follows: the compaction assembly includes a hydraulic telescopic rod, a fixed box, a motor, a screw rod, a fixed rod, a sliding block, a connecting roller and a compaction roller, the hydraulic telescopic rod is fixedly installed on the inner side of the processing frame, the fixed box is fixedly installed on the output end of the hydraulic telescopic rod, the motor is fixedly installed on the front side of the fixed box, the screw rod is fixedly installed on the output end of the motor, the fixed rod is fixedly installed on the inner side of the fixed box, the sliding block is threadedly installed on the outer side of the screw rod, the sliding block is slidably installed on the outer side of the fixed rod, the connecting roller is fixedly installed between one side of the sliding block, and the compaction roller is rotatably installed on the outer side of the connecting roller.

[0011] By adopting the above technical solution, the compacting roller can press down the foam board within a larger pressing range.

[0012] The utility model is further configured as follows: the support frame is in an L-shape, a support groove is provided on one side of the support frame, and the electric push rod is fixedly installed on the inner side of the support groove.

[0013] By adopting the above technical solution, since the electric push rod is relatively long, the support frame can provide support for the electric push rod, making the electric push rod less likely to be damaged.

[0014] The utility model is further configured as follows: a slide groove is provided on the top of the processing frame, the front side of the mounting plate and the right side of the fixing frame, and the minimum diameter of the electric push rod, the electric telescopic rod and the hydraulic telescopic rod is the same as the inner diameter of the slide groove.

[0015] By adopting the above technical solution, the slide groove makes it easy for the electric push rod, the electric telescopic rod and the hydraulic telescopic rod to avoid interference when moving, and can support them.

[0016] The utility model is further configured as follows: a mounting groove is provided on the top of the mounting frame, and the finished product conveyor belt and the to-be-processed foam board conveyor belt are both rotatably mounted on the inner side of the mounting groove.

[0017] By adopting the above technical solution, the finished product conveyor belt and the to-be-processed foam board conveyor belt can be installed more closely, and the finished product conveyor belt and the to-be-processed foam board conveyor belt are at the same height as the mounting frame.

[0018] The utility model is further configured as follows: a through hole is opened on one side of the sliding block, an internal thread is opened on the inner side of the right through hole, the screw rod is meshed with the internal thread, and the outer diameter of the fixing rod is the same as the inner diameter of the through hole.

[0019] By adopting the above technical solution, the internal thread makes it easy for the screw rod to drive the sliding block to slide under force after rotation.

[0020] The utility model is further configured as follows: a through groove is provided at the bottom of the fixed box, and the compacting roller is slidably installed on the inner side of the through groove.

[0021] By adopting the above technical solution, the through groove makes it easy for the compaction roller to contact the foam board, so that the compaction roller can compact the foam board.

[0022] The utility model is further configured as follows: the mounting frame, the finished product conveyor belt, the conveyor belt of the foam board to be processed and the processing frame are at the same height, and the pushing plate is in close contact with the mounting frame, the conveyor belt of the foam board to be processed and the processing frame.

[0023] By adopting the above technical solution, the foam board is not likely to cause interference after being pushed to the top of the processing frame, making the movement more convenient.

[0024] The utility model is further configured as follows: the shape of the limit clamping block is L-shaped, and a protective pad is arranged on one side of the limit clamping block.

[0025] By adopting the above technical solution, the limit clamping block can limit the foam board to prevent the foam board from moving above the finished product conveyor belt, and the foam board can be clamped and fixed by the limit clamping block, so that the foam board is not easily displaced when the compacting roller is pressed down.

[0026] The beneficial effects of the utility model are:

[0027] 1. The utility model places the unprocessed foam board above the conveyor belt of the foam board to be processed by setting a feeding assembly, so that the limit clamping block cancels the clamping limit of the foam board, and transmits it through the conveyor belt of the foam board to be processed. The baffle plate is convenient for limiting and blocking the foam board, so that the electric push rod drives the push plate to push the foam board, so that the compacted foam board can be moved to the top of the finished product conveyor belt, so that the finished product conveyor belt drives it to be transported and collected, and the electric telescopic rod is controlled to drive the limit clamping block to move, so that the limit clamping block limits and clamps the unprocessed foam board, making the operation of the device more convenient and quick;

[0028] 2. The utility model sets up a compaction component. After the foam board is loaded, the fixed box is driven down by the hydraulic telescopic rod, so that the compaction roller is in contact with the foam board, and the motor is controlled to drive the screw rod to rotate. After the screw rod rotates, it can drive the sliding block, the connecting roller and the compaction roller to move, so that the compaction roller can compact the foam board. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0030] Figure 1 The utility model discloses a structural schematic diagram of a compacting device for processing foam boards.

[0031] Figure 2 It is a partial structural schematic diagram of a compacting device for foam board processing proposed by the utility model.

[0032] Figure 3 It is a partial structural schematic diagram of a compacting device for foam board processing proposed by the utility model.

[0033] Figure 4 The utility model discloses a compaction assembly structure diagram of a compaction device for foam board processing.

[0034] In the figure, 1. fixed plate; 2. mounting frame; 3. finished product conveyor belt; 4. conveyor belt of foam board to be processed; 5. baffle; 6. mounting plate; 7. support frame; 8. electric push rod; 9. push plate; 10. processing frame; 11. fixed frame; 12. electric telescopic rod; 13. limit clamping block; 14. hydraulic telescopic rod; 15. fixed box; 16. motor; 17. screw rod; 18. fixed rod; 19. sliding block; 20. connecting roller; 21. compacting roller; 22. support groove; 23. slide groove; 24. mounting groove; 25. through hole. DETAILED DESCRIPTION

[0035] See also Figure 1 , Figure 2 , Figure 3 and Figure 4The utility model provides a compacting device for foam board processing, comprising a fixed plate 1, a plurality of mounting frames 2 are fixedly installed on the top of the fixed plate 1, a finished product conveyor belt 3 is rotatably installed on the inner side of the rear mounting frame 2, a conveyor belt 4 for foam boards to be processed is rotatably installed on the inner side of the front mounting frame 2, a baffle plate 5 is fixedly installed on the top of the front mounting frame 2, a mounting plate 6 is fixedly installed on the top front side of the front mounting frame 2, a supporting frame 7 is fixedly installed on the front side of the front mounting frame 2, an electric push rod 8 is fixedly installed on the inner side of the supporting frame 7, the electric push rod 8 is fixedly installed on the front side of the mounting plate 6, a pushing plate 9 is fixedly installed on the output end of the electric push rod 8, a processing frame 10 is fixedly installed in the middle of the top of the fixed plate 1; a material discharge component, the material discharge component is installed on the processing frame 10; a compacting component, the compacting component is installed on the processing frame 10.

[0036] Specifically, the unloading assembly includes a fixed frame 11, an electric telescopic rod 12 and a limit clamping block 13. The fixed frame 11 is fixedly installed on the right side of the processing frame 10, the electric telescopic rod 12 is fixedly installed on the right side of the fixed frame 11, and the limit clamping block 13 is fixedly installed on the output end of the electric telescopic rod 12.

[0037] Specifically, the compaction assembly includes a hydraulic telescopic rod 14, a fixed box 15, a motor 16, a screw 17, a fixed rod 18, a sliding block 19, a connecting roller 20 and a compaction roller 21. The hydraulic telescopic rod 14 is fixedly installed on the inner side of the processing frame 10, the fixed box 15 is fixedly installed on the output end of the hydraulic telescopic rod 14, the motor 16 is fixedly installed on the front side of the fixed box 15, the screw 17 is fixedly installed on the output end of the motor 16, the fixed rod 18 is fixedly installed on the inner side of the fixed box 15, the sliding block 19 is threadedly installed on the outer side of the screw 17, the sliding block 19 is slidably installed on the outer side of the fixed rod 18, the connecting roller 20 is fixedly installed between one side of the sliding block 19, and the compaction roller 21 is rotatably installed on the outer side of the connecting roller 20.

[0038] Specifically, the support frame 7 is L-shaped, a support groove 22 is formed on one side of the support frame 7 , and the electric push rod 8 is fixedly installed on the inner side of the support groove 22 .

[0039] Specifically, a slide groove 23 is provided on the top of the processing frame 10 , the front side of the mounting plate 6 and the right side of the fixing frame 11 , and the minimum diameter of the electric push rod 8 , the electric telescopic rod 12 and the hydraulic telescopic rod 14 is the same as the inner diameter of the slide groove 23 .

[0040] Specifically, a mounting groove 24 is provided on the top of the mounting frame 2 , and the finished product conveyor belt 3 and the to-be-processed foam board conveyor belt 4 are both rotatably mounted on the inner side of the mounting groove 24 .

[0041] Specifically, a through hole 25 is formed on one side of the sliding block 19 , an internal thread is formed on the inner side of the right through hole 25 , the screw rod 17 is meshed with the internal thread, and the outer diameter of the fixing rod 18 is the same as the inner diameter of the through hole 25 .

[0042] Specifically, a through groove is provided at the bottom of the fixed box 15, and the compacting roller 21 is slidably installed inside the through groove.

[0043] Specifically, the mounting frame 2 , the finished product conveyor belt 3 , the conveyor belt 4 for the foam board to be processed and the processing frame 10 are at the same height, and the push plate 9 fits the mounting frame 2 , the conveyor belt 4 for the foam board to be processed and the processing frame 10 .

[0044] Specifically, the limiting clamping block 13 is L-shaped, and a protective pad is provided on one side of the limiting clamping block 13 .

[0045] The specific operation is to place the unprocessed foam board above the conveyor belt 4 of the foam board to be processed. After the foam board above the processing frame 10 is compacted, the electric telescopic rod 12 is controlled to drive the limit clamping block 13 to move, so that the limit clamping block 13 cancels the clamping limit of the foam board, and transmits it through the conveyor belt 4 of the foam board to be processed. The baffle 5 is convenient for limiting the foam board, so that the electric push rod 8 drives the push plate 9 to push the foam board, so that the compacted foam board can be moved to the top of the finished product conveyor belt 3, so that the finished product conveyor belt 3 drives its For transportation and collection, the electric telescopic rod 12 is controlled to drive the limit clamping block 13 to move, so that the limit clamping block 13 limits and clamps the unprocessed foam board, making the operation of the device more convenient and quick; after the foam board is loaded, the fixed box 15 is driven to descend by the hydraulic telescopic rod 14, so that the compacting roller 21 is in contact with the foam board, and the motor 16 is controlled to drive the screw rod 17 to rotate, so that the screw rod 17 can drive the sliding block 19, the connecting roller 20 and the compacting roller 21 to move after the rotation, so that the compacting roller 21 can compact the foam board.

Claims

1. A compacting device for foam board processing, characterized in that: include: A fixed plate (1), a plurality of mounting frames (2) are fixedly mounted on the top of the fixed plate (1), a finished product conveyor belt (3) is rotatably mounted on the inner side of the rear mounting frame (2), a foam board conveyor belt (4) to be processed is rotatably mounted on the inner side of the front mounting frame (2), a baffle plate (5) is fixedly mounted on the top of the front mounting frame (2), a mounting plate (6) is fixedly mounted on the front side of the top of the front mounting frame (2), a support frame (7) is fixedly mounted on the front side of the front mounting frame (2), an electric push rod (8) is fixedly mounted on the inner side of the support frame (7), the electric push rod (8) is fixedly mounted on the front side of the mounting plate (6), a push plate (9) is fixedly mounted on the output end of the electric push rod (8), and a processing frame (10) is fixedly mounted on the middle of the top of the fixed plate (1); A blanking assembly, the blanking assembly being mounted on a processing frame (10); A compacting assembly is mounted on a processing frame (10).

2. A compacting device for foam board processing according to claim 1, characterized in that: The blanking assembly comprises a fixed frame (11), an electric telescopic rod (12) and a limit clamping block (13); the fixed frame (11) is fixedly mounted on the right side of the processing frame (10); the electric telescopic rod (12) is fixedly mounted on the right side of the fixed frame (11); and the limit clamping block (13) is fixedly mounted on the output end of the electric telescopic rod (12).

3. A compacting device for foam board processing according to claim 1, characterized in that: The compaction assembly comprises a hydraulic telescopic rod (14), a fixed box (15), a motor (16), a screw rod (17), a fixed rod (18), a sliding block (19), a connecting roller (20) and a compaction roller (21), wherein the hydraulic telescopic rod (14) is fixedly mounted on the inner side of the processing frame (10), the fixed box (15) is fixedly mounted on the output end of the hydraulic telescopic rod (14), the motor (16) is fixedly mounted on the front side of the fixed box (15), the screw rod (17) is fixedly mounted on the output end of the motor (16), the fixed rod (18) is fixedly mounted on the inner side of the fixed box (15), the sliding block (19) is threadedly mounted on the outer side of the screw rod (17), the sliding block (19) is slidably mounted on the outer side of the fixed rod (18), the connecting roller (20) is fixedly mounted between one side of the sliding block (19), and the compaction roller (21) is rotatably mounted on the outer side of the connecting roller (20).

4. A compacting device for foam board processing according to claim 1, characterized in that: The support frame (7) is L-shaped, a support groove (22) is provided on one side of the support frame (7), and the electric push rod (8) is fixedly mounted on the inner side of the support groove (22).

5. A compacting device for foam board processing according to claim 1, characterized in that: A slide groove (23) is provided on the top of the processing frame (10), the front side of the mounting plate (6) and the right side of the fixing frame (11), and the minimum diameter of the electric push rod (8), the electric telescopic rod (12) and the hydraulic telescopic rod (14) is the same as the inner diameter of the slide groove (23).

6. A compacting device for foam board processing according to claim 1, characterized in that: The top of the mounting frame (2) is provided with a mounting groove (24), and the finished product conveyor belt (3) and the foam board conveyor belt (4) to be processed are both rotatably mounted on the inner side of the mounting groove (24).

7. A compacting device for foam board processing according to claim 3, characterized in that: A through hole (25) is provided on one side of the sliding block (19), an internal thread is provided on the inner side of the right through hole (25), the screw rod (17) is meshed with the internal thread, and the outer diameter of the fixing rod (18) is the same as the inner diameter of the through hole (25).

8. A compacting device for foam board processing according to claim 3, characterized in that: The bottom of the fixed box (15) is provided with a through groove, and the compacting roller (21) is slidably mounted inside the through groove.

9. A compacting device for foam board processing according to claim 1, characterized in that: The mounting frame (2), the finished product conveyor belt (3), the conveyor belt of the foam board to be processed (4) and the processing frame (10) are at the same height, and the pushing plate (9) is in close contact with the mounting frame (2), the conveyor belt of the foam board to be processed (4) and the processing frame (10).

10. A compacting device for foam board processing according to claim 2, characterized in that: The limiting clamping block (13) is in an L-shape, and a protective pad is provided on one side of the limiting clamping block (13).