Efficient steamer vulcanizing machine for tire production

Abstract

The utility model discloses an efficient steamer vulcanizing machine for tire production, which comprises a support frame, a central water tank mold is arranged on the left side of the support frame, a lower mold is arranged below the central water tank mold, a material preparation table is arranged on the right side of the lower mold, a rotatable material changing rotating arm is arranged in an inner cavity of the support frame, and a material changing rotating shaft is arranged in the inner cavity of the support frame. A lifting and rotating integrated assembly is arranged at the top of the supporting frame and comprises a first self-locking motor fixedly installed at the top of the supporting frame, a six-edge rotating column is fixedly connected to an output shaft of the first self-locking motor, and a sliding sleeve is fixedly connected to the top of the material changing rotating arm. According to the utility model, the chuck and the clamping component are matched for use to clamp the tire, and meanwhile, the material changing rotating arm and the lifting and rotating integrated component are matched for use, so that the processing positions of the tire raw material and the vulcanized tire can be exchanged, and the purposes of synchronous feeding and discharging and uninterrupted feeding can be achieved.

Description

Technical Field

[0001] The utility model belongs to the technical field of tire vulcanization, in particular to a high-efficiency steamer vulcanizer for tire production. Background Art

[0002] Tires are circular elastic rubber products that roll on the ground and are assembled on various vehicles or machines. Vulcanization, also known as cross-linking and aging, is a process in which cross-linking aids such as vulcanizers and accelerators are added to the rubber to transform linear macromolecules into a three-dimensional network structure under certain temperature and pressure conditions.

[0003] The processing of tires requires the use of a vulcanization process so that the rubber raw materials can be prepared into the required shape and performance. In the tire vulcanization process, a robotic arm is required to first remove the finished tire and place it in a designated position, and then the tire raw materials are clamped by the robotic arm and moved to the designated processing position. The processing process is relatively slow. For this reason, it is necessary to provide a high-efficiency steamer vulcanizer for tire production, which adopts a material exchange method to realize the simultaneous withdrawal and loading of materials, shorten the time occupied by material unloading and preparation, and thus improve the tire vulcanization efficiency. Utility Model Content

[0004] The utility model aims to provide a high-efficiency steamer vulcanizer for tire production, which adopts a material exchange method to realize the synchronous method of material withdrawal and material loading, shortens the time occupied by material unloading and material preparation, thereby improving the tire vulcanization efficiency to solve the above technical problems.

[0005] The technical solution of the utility model for solving the above-mentioned technical problems is as follows: A high-efficiency steamer vulcanizer for tire production comprises a supporting frame: a central water cylinder mold is arranged on the left side of the supporting frame, a lower mold is arranged below the central water cylinder mold, a material preparation table is arranged on the right side of the lower mold, a rotatable material changing arm is arranged in the inner cavity of the supporting frame, a lifting and rotating integrated component is arranged on the top of the supporting frame, the lifting and rotating integrated component comprises a first self-locking motor fixedly mounted on the top of the supporting frame, the output shaft of the first self-locking motor is fixedly connected to a hexagonal rotating column, a sliding sleeve is fixedly connected to the top of the material changing arm, a connecting plate is sleeved on the surface of the sliding sleeve, cylinders are fixedly mounted on both sides of the top of the supporting frame, the output end of the cylinder passes through the inner cavity of the supporting frame and is fixedly connected to the top of the connecting plate, a chuck is fixedly connected to both sides of the top of the material changing arm, and a clamping assembly is arranged in the inner cavity of the chuck.

[0006] Preferably, the clamping assembly includes a second self-locking motor fixedly mounted on the top of the chuck, a driving gear is rotatably connected to the center of the inner cavity of the chuck, and the output shaft of the second self-locking motor passes through the inner cavity of the chuck and is fixedly connected to the driving gear.

[0007] Preferably, the inner cavity of the chuck is rotatably connected with four driven gears, and the driven gears are distributed in an annular manner on the surface of the driving gear and mesh with the driving gear.

[0008] Preferably, the sliding sleeve is slidably connected to the surface of the hexagonal rotating column, and the connecting plate is rotatably connected to the surface of the sliding sleeve.

[0009] Preferably, a swing arm is fixedly connected to the surface of the driven gear, and a plurality of arc-shaped sliding grooves matching the swing arm are formed in an annular shape on the bottom of the chuck.

[0010] Preferably, a rotatable rotating tube is sleeved on the surface of the swing arm.

[0011] 1. The beneficial effects of the utility model are as follows: the utility model clamps the tire by using the chuck and the clamping assembly in coordination, and at the same time, by using the material changing rotating arm and the lifting and rotating integrated assembly in coordination, the tire raw material and the vulcanized tire can be exchanged for processing positions, thereby achieving the purpose of synchronous loading and uninterrupted feeding of materials.

[0012] 2. The utility model sets a clamping assembly, in which the second self-locking motor and the driving gear cooperate to drive the four driven gears to rotate, so that the swing arm can rotate, and the four rotating tubes can be displaced and expanded at the same time, so that the tire can be internally supported and clamped, realizing automatic loading and unloading.

[0013] 3. The utility model uses a hexagonal rotating column, a sliding sleeve and a connecting plate in coordination, so that the material changing rotating arm can simultaneously have the ability to rotate and lift up and down, thereby achieving the purpose of automatic loading and unloading. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] in:

[0015] Figure 1 A schematic diagram of a front view of an embodiment of the utility model;

[0016] Figure 2 This is a three-dimensional schematic diagram of a material changing rotating arm, a lifting and rotating integrated component and a chuck in one embodiment of the utility model;

[0017] Figure 3 This is a three-dimensional exploded view of a material changing rotating arm, a lifting and rotating integrated component and a chuck in one embodiment of the utility model;

[0018] Figure 4 It is a three-dimensional exploded view of a chuck and a clamping assembly according to an embodiment of the utility model.

[0019] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0020] 1. Support frame, 2. Central water cylinder mold, 3. Lower mold, 4. Material preparation table, 5. Material changing rotating arm, 6. Lifting and rotating integrated component, 61. First self-locking motor, 62. Hexagonal rotating column, 63. Sliding sleeve, 64. Connecting plate, 65. Cylinder, 7. Chuck, 8. Clamping assembly, 81. Second self-locking motor, 82. Driving gear, 83. Driven gear, 84. Swing arm, 85. Arc slide, 9. Rotating tube. DETAILED DESCRIPTION

[0021] Hereinafter, embodiments of a high-efficiency steamer vulcanizer for tire production of the present invention will be described with reference to the accompanying drawings.

[0022] Figure 1-4 An efficient steamer vulcanizer for tire production according to an embodiment of the utility model is shown, comprising a support frame 1: a central water cylinder mold 2 is arranged on the left side of the support frame 1, a lower mold 3 is arranged below the central water cylinder mold 2, a material preparation table 4 is arranged on the right side of the lower mold 3, a rotatable material replacement arm 5 is arranged in the inner cavity of the support frame 1, a lifting and rotating integrated component 6 is arranged on the top of the support frame 1, and the lifting and rotating integrated component 6 includes a first self-locking motor 61 fixedly installed on the top of the support frame 1, and the output shaft of the first self-locking motor 61 is fixedly connected with The hexagonal rotating column 62 and the top of the material changing rotating arm 5 are fixedly connected with a sliding sleeve 63, the sliding sleeve 63 is slidably connected to the surface of the hexagonal rotating column 62, and the connecting plate 64 is rotatably connected to the surface of the sliding sleeve 63. Through the coordinated use of the hexagonal rotating column 62, the sliding sleeve 63 and the connecting plate 64, the material changing rotating arm 5 can simultaneously have the ability to rotate and lift up and down, thereby achieving the purpose of automatic loading and unloading. The surface of the sliding sleeve 63 is sleeved with a connecting plate 64. Cylinders 65 are fixedly installed on both sides of the top of the support frame 1. The output end of the cylinder 65 passes through the support frame 1. The inner cavity of the support frame 1 is fixedly connected to the top of the connecting plate 64, and the two sides of the top of the material changing rotating arm 5 are fixedly connected to the chuck 7. The inner cavity of the chuck 7 is provided with a clamping assembly 8, and the clamping assembly 8 includes a second self-locking motor 81 fixedly installed on the top of the chuck 7. The center of the inner cavity of the chuck 7 is rotatably connected to a driving gear 82. The output shaft of the second self-locking motor 81 passes through the inner cavity of the chuck 7 and is fixedly connected to the driving gear 82. The inner cavity of the chuck 7 is rotatably connected to four driven gears 83, and the driven gears 83 are annularly distributed on the surface of the driving gear 82 and are connected to the inner cavity of the chuck 7. The driving gear 82 is meshed with each other, and a swing arm 84 is fixedly connected to the surface of the driven gear 83. A rotatable rotating tube 9 is sleeved on the surface of the swing arm 84. A plurality of arc-shaped slide grooves 85 matching the swing arm 84 are provided in an annular manner at the bottom of the chuck 7. Through the setting of the clamping assembly 8, the second self-locking motor 81 and the driving gear 82 are used in coordination to drive the four driven gears 83 to rotate, so that the swing arm 84 can rotate, and the four rotating tubes 9 can expand while being displaced, so that the tire can be internally supported and clamped, thereby realizing automatic loading and unloading.

[0023] Working principle: When the utility model is used, the user places the tire raw material on the top of the material preparation table 4, and then the cylinder 65 is turned on and pushes the connecting plate 64 downward, so that the connecting plate 64 drives the sliding sleeve 63 to move downward, thereby making the four rotating tubes 9 on the right enter the inner cavity of the tire raw material, and then the second self-locking motor 81 is turned on and drives the driving gear 82 to rotate. During the rotation process, the driving gear 82 drives multiple driven gears 83 to rotate, so that the swing arm 84 drives the rotating tube 9 to deflect, thereby supporting the tire raw material internally, and then the cylinder 65 is reset to drive the material changing rotating arm 5 and the chuck 7 to rise and reset, at this time the first self-locking motor 61 is started, and the first self-locking motor 61 drives the hexagonal rotating column 62 to rotate, so that the sliding sleeve 63 drives the material changing rotating arm 5 to rotate, thereby making the chuck 7 and the clamping assembly 8 drive the tire raw material The material reaches the processing area of ​​the central water cylinder mold 2, and then the cylinder 65 is pushed downward, so that the tire raw material can be sleeved on the surface of the central mechanism of the lower mold 3, and then the second self-locking motor 81 rotates in the opposite direction, driving the rotating tube 9 to release the internal support of the tire raw material, so that the tire raw material can be sleeved on the surface of the central mechanism. After the cylinder 65 is reset, the first self-locking motor 61 drives the material changing rotating arm 5 and the chuck 7 to rotate ninety degrees through the hexagonal rotating column 62 and the sliding sleeve 63, and then the central water cylinder mold 2 moves downward to vulcanize the tire raw material. After the vulcanization is completed, the tire is withdrawn from the top of the lower mold 3 again through the coordinated use of the lifting and rotating integrated component 6 and the clamping component 8. While withdrawing the material, the clamping component 8 on the other side takes the new tire raw material, thereby realizing synchronous material withdrawal and material taking, and then achieving the effect of uninterrupted feeding.

[0024] In summary, the high-efficiency steamer vulcanizer for tire production clamps the tire through the coordinated use of the chuck 7 and the clamping assembly 8, and at the same time, through the coordinated use of the material changing arm 5 and the lifting and rotating integrated assembly 6, the tire raw material and the vulcanized tire can be exchanged in processing position, thereby achieving the purpose of synchronous loading and uninterrupted feeding of materials.

Claims

1. A high-efficiency steamer vulcanizer for tire production, characterized in that: The invention comprises a support frame (1): a central water cylinder mold (2) is arranged on the left side of the support frame (1), a lower mold (3) is arranged below the central water cylinder mold (2), a material preparation table (4) is arranged on the right side of the lower mold (3), a rotatable material changing arm (5) is arranged in the inner cavity of the support frame (1), a lifting and rotating integrated component (6) is arranged on the top of the support frame (1), and the lifting and rotating integrated component (6) comprises a first self-locking motor (61) fixedly mounted on the top of the support frame (1), and the first self-locking motor ( The output shaft of the material-changing rotating arm (61) is fixedly connected to a hexagonal rotating column (62), the top of the material-changing rotating arm (5) is fixedly connected to a sliding sleeve (63), the surface of the sliding sleeve (63) is sleeved with a connecting plate (64), cylinders (65) are fixedly installed on both sides of the top of the supporting frame (1), the output end of the cylinder (65) passes through the inner cavity of the supporting frame (1) and is fixedly connected to the top of the connecting plate (64), and chucks (7) are fixedly connected to both sides of the top of the material-changing rotating arm (5), and the inner cavity of the chuck (7) is provided with a clamping assembly (8).

2. The high-efficiency steamer vulcanizer for tire production according to claim 1, characterized in that: The clamping assembly (8) comprises a second self-locking motor (81) fixedly mounted on the top of the chuck (7); a driving gear (82) is rotatably connected to the center of the inner cavity of the chuck (7); an output shaft of the second self-locking motor (81) passes through the inner cavity of the chuck (7) and is fixedly connected to the driving gear (82).

3. The high-efficiency steamer vulcanizer for tire production according to claim 2, characterized in that: The inner cavity of the chuck (7) is rotatably connected to four driven gears (83), and the driven gears (83) are distributed in an annular manner on the surface of the driving gear (82) and mesh with the driving gear (82).

4. The high-efficiency steamer vulcanizer for tire production according to claim 3, characterized in that: The sliding sleeve (63) is slidably connected to the surface of the hexagonal rotating column (62), and the connecting plate (64) is rotationally connected to the surface of the sliding sleeve (63).

5. The high-efficiency steamer vulcanizer for tire production according to claim 4, characterized in that: A swing arm (84) is fixedly connected to the surface of the driven gear (83), and a plurality of arc-shaped sliding grooves (85) matching the swing arm (84) are formed in an annular shape at the bottom of the chuck (7).

6. The high-efficiency steamer vulcanizer for tire production according to claim 5, characterized in that: The surface of the swing arm (84) is sleeved with a rotatable rotating tube (9).

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