Piston type honey filling machine

By designing a piston honey infusion machine, the combination of insulation temporary storage cylinder, stirring mechanism and solenoid valve is used to solve the problem of the filling efficiency affected by crystallization in honey processing, and the effect of precise filling and effective crystal prevention is achieved.

CN222892299UActive Publication Date: 2025-05-23HUBEI RITA HEALTH IND CO LTD
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Patent Information

Application Number
CN202421756245.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-05-23
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

During honey processing, existing filling equipment is prone to affect normal use due to honey crystallization, reducing filling efficiency.

Method used

A piston honey filling machine is designed, using a combination of an insulating temporary storage cylinder, a stirring mechanism and solenoid valve. By adjusting filling parameters, stirring and heating, precise filling and crystallization are achieved.

Benefits of technology

Accurate filling is achieved, which avoids equipment usage problems caused by crystallization, improves filling efficiency, and effectively prevents honey from crystallizing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of honey processing, and discloses a piston type honey filling machine which comprises a base, a regulation and control plate is fixedly connected to the front face of the base, a foot switch is fixedly connected to one side face of the base, the device can be conveniently regulated and controlled through the arrangement of the regulation and control plate, and the foot switch can be used for starting and stopping filling operation. The honey filling device has the following advantages and effects that through the arrangement of the thermal insulation temporary storage barrel, the stirring mechanism and the electromagnetic valve, a worker firstly adjusts filling parameters, so that a sensor stops at a required position, and a signal is transmitted to the air source generator, so that only quantitative honey can be stored in the thermal insulation temporary storage barrel at one time and is discharged from the filling head, and the effect of accurate filling is achieved; when filling is not needed, the stirring mechanism continuously stirs, the air pressure telescopic rod retracts to suck honey into the heat preservation temporary storage barrel, the temperature is increased, then the solenoid valve switches a port, then the honey is pushed back into the material barrel to be mixed and stirred, the operation is repeated, and the effect of preventing crystallization is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of honey processing, in particular to a piston type honey filling machine. Background Art

[0002] Honey is taken from the flowers of plants. The nectar or secretions with a water content of about 75% are stored in the second stomach. Under the action of multiple transformations in the body, after about 15 days of repeated brewing, various vitamins, minerals and amino acids are enriched to a certain value. At the same time, the polysaccharides in the nectar are converted into monosaccharides glucose and fructose that can be directly absorbed by the human body. The water content is less than 23% and stored in the nest hole, which is sealed with beeswax. Honey is a supersaturated solution of sugar. Crystals will occur at low temperatures. The crystals are glucose, and the part that does not produce crystals is mainly fructose.

[0003] Honey needs to be filled during processing, but most filling equipment produces crystallization during use, which in turn affects the normal use of the filling equipment and reduces the filling efficiency. Utility Model Content

[0004] The utility model aims to provide a piston-type honey filling machine, which has the effects of accurate filling and preventing crystallization.

[0005] The above technical objectives of the utility model are achieved through the following technical solutions: a piston-type honey filling machine, comprising a base, a fixed pad is fixedly connected to the lower surface of the base, a gas source generator is fixedly connected to one side of the base, a fixed seat is fixedly connected to the upper surface of one end of the base, a pneumatic telescopic rod is fixedly connected to the middle of the inner wall of the fixed seat, a screw structure is fixedly connected to the inner wall of the fixed seat, a sensor is arranged on the front of the screw structure, an output end of the pneumatic telescopic rod is fixedly connected to a heat preservation temporary storage cylinder, a positioning seat is fixedly connected to the outer surface of the heat preservation temporary storage cylinder, an electromagnetic valve is fixedly connected to one end of the heat preservation temporary storage cylinder, a barrel is fixedly connected to the upper surface of the electromagnetic valve, a stirring mechanism is fixedly connected to the inner wall of the barrel, a filling head is fixedly connected to one end of the electromagnetic valve, and a pneumatic switch is fixedly connected to the upper surface of the filling head.

[0006] By adopting the above technical solution, through the setting of the insulation temporary storage cylinder, stirring mechanism and solenoid valve, the staff first adjusts the filling parameters to make the sensor stop at the required position, and transmits the signal to the gas source generator, so that only a certain amount of honey can be stored in the insulation temporary storage cylinder at one time and discharged from the filling head to achieve the effect of precise filling. When filling is not required, the stirring mechanism continues to stir, and the air pressure telescopic rod retracts to suck the honey into the insulation temporary storage cylinder for heating. Then the solenoid valve switches the port, and then pushes the honey back into the barrel for mixing and stirring. This is repeated to achieve the effect of preventing crystallization.

[0007] The utility model is further configured as follows: a regulating plate is fixedly connected to the front of the base, and a foot switch is fixedly connected to one side of the base.

[0008] By adopting the above technical solution, the setting of the control panel makes it convenient to control the device, and the foot switch can start and stop the filling operation.

[0009] The utility model is further configured as follows: the number of the fixing pads is four, and the four fixing pads are fixedly connected to the lower surface of the base in the shape of a rectangular array.

[0010] By adopting the above technical solution, the setting of the fixing pad can make the base more stably fixed to prevent displacement and tipping.

[0011] The utility model is further configured as follows: the outer surface of the pneumatic telescopic rod is provided with scales, and the upper surface of the fixing pad is fixedly connected with bolts.

[0012] By adopting the above technical solution, the setting of the scale makes it easy to observe the filling volume, making the device more convenient to use, and the setting of the bolts makes the fixing pad more stably fixed to prevent tipping.

[0013] The utility model is further configured as follows: a coupling is provided on the back of the screw rod structure, and a motor is fixedly connected to the bottom of the coupling.

[0014] By adopting the above technical solution, the arrangement of the coupling and the motor improves the automation level of the device, while protecting the motor and preventing damage.

[0015] The utility model is further configured as follows: the heat-insulating temporary storage cylinder comprises a protective shell, a material storage cylinder is arranged inside the protective shell, and a heating wire is arranged on the inner wall of the protective shell.

[0016] By adopting the above technical solution, the provision of the heat-insulating temporary storage cylinder facilitates the heating of the honey and improves the effect of preventing crystallization.

[0017] The utility model is further configured as follows: heat transfer oil is arranged between the protective shell and the material storage barrel.

[0018] By adopting the above technical solution, the setting of the heat transfer oil can evenly conduct heat, making the temperature rise of honey more stable and uniform, and improving the effect of reducing crystallization.

[0019] The utility model is further configured as follows: the positioning seat comprises a lower positioning plate, and the upper surface of the lower positioning plate is threadedly connected to an upper positioning plate.

[0020] By adopting the above technical solution, the arrangement of the lower positioning plate and the upper positioning plate enables the heat-insulating temporary storage cylinder to be more stably fixed in the positioning seat to prevent it from falling off.

[0021] The utility model is further configured as follows: a feedback indicator is arranged on one side of the solenoid valve, and a one-way valve is arranged inside the solenoid valve.

[0022] By adopting the above technical solution, the setting of the feedback indicator can display the state of the electromagnetic valve passage, which is more intuitive, and the setting of the one-way valve can prevent the backflow of honey and cause inaccurate perfusion volume.

[0023] The utility model is further configured as follows: the stirring mechanism comprises a connecting frame, a stirring motor is fixedly connected to the center of the connecting frame, and a spiral stirrer is fixedly connected to the output end of the stirring motor.

[0024] By adopting the above technical solution, the setting of the stirring mechanism can ensure uniform stirring, and the heated honey in the lower layer can be turned over to the upper layer, thereby improving the effect of preventing crystallization.

[0025] The beneficial effects of the utility model are as follows: through the setting of the heat-insulating temporary storage cylinder, the stirring mechanism and the solenoid valve, the staff first adjusts the filling parameters to make the sensor stop at the required position, and the signal is transmitted to the gas source generator, so that only a certain amount of honey can be stored in the heat-insulating temporary storage cylinder at one time and discharged from the filling head, so as to achieve the effect of precise filling; when filling is not required, the stirring mechanism continues to stir, and the air pressure telescopic rod retracts to suck the honey into the heat-insulating temporary storage cylinder for heating, and then the solenoid valve switches the port, and then pushes the honey back into the barrel for mixing and stirring, and this is repeated to achieve the effect of preventing crystallization. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0027] Figure 1 This is a schematic diagram of the shaft side structure of the utility model;

[0028] Figure 2 This is a schematic diagram of the cross-sectional structure of the heat preservation temporary storage cylinder of the utility model;

[0029] Figure 3 This is a schematic diagram of the cross-sectional structure of the barrel of the utility model;

[0030] Figure 4 It is a schematic diagram of the cross-sectional structure of the solenoid valve of the utility model.

[0031] In the figure, 1. base; 2. fixing pad; 3. air source generator; 4. fixing seat; 5. pneumatic telescopic rod; 6. screw structure; 7. sensor; 8. heat preservation temporary storage cylinder; 9. positioning seat; 10. solenoid valve; 11. barrel; 12. stirring mechanism; 13. filling head; 14. pneumatic switch; 15. control board; 16. foot switch; 17. scale; 18. bolt; 19. coupling; 20. motor; 21. heat transfer oil; 22. feedback indicator; 23. one-way valve; 801. protective shell; 802. storage barrel; 803. heating wire; 901. lower positioning plate; 902. upper positioning plate; 1201. connecting frame; 1202. stirring motor; 1203. spiral agitator. DETAILED DESCRIPTION

[0032] The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] Reference Figure 1-4A piston honey filling machine comprises a base 1, a regulating plate 15 is fixedly connected to the front of the base 1, a foot switch 16 is fixedly connected to one side of the base 1, the regulating plate is arranged to facilitate the regulation of the device, and the foot switch can start and stop the filling operation, a fixed pad 2 is fixedly connected to the lower surface of the base 1, and the number of the fixed pads 2 is four. The four fixed pads 2 are fixedly connected to the lower surface of the base 1 in the shape of a rectangular array. The arrangement of the fixed pads can make the base more stably fixed to prevent displacement and tipping, a gas source generator 3 is fixedly connected to one side of the base 1, a fixed seat 4 is fixedly connected to the upper surface of one end of the base 1, a pneumatic telescopic rod 5 is fixedly connected to the middle of the inner wall of the fixed seat 4, and the outer surface of the pneumatic telescopic rod 5 is opened There is a scale 17, and the upper surface of the fixed pad 2 is fixedly connected with a bolt 18. The setting of the scale is convenient for observing the filling amount, making the device more convenient to use. The setting of the bolt makes the fixed pad more stably fixed to prevent tipping. The inner wall of the fixed seat 4 is fixedly connected with a screw structure 6, and a coupling 19 is arranged on the back of the screw structure 6. A motor 20 is fixedly connected below the coupling 19. The arrangement of the coupling and the motor improves the degree of automation of the device and protects the motor from damage. A sensor 7 is arranged on the front of the screw structure 6, and the output end of the pneumatic telescopic rod 5 is fixedly connected with a heat preservation temporary storage cylinder 8. The heat preservation temporary storage cylinder 8 includes a protective shell 801, and a storage cylinder 802 is arranged inside the protective shell 801. The inner wall of the protective shell 801 is provided with a heating wire 803, the setting of the temporary heat preservation storage cylinder is convenient for heating the honey and improving the effect of preventing crystallization. A heat-conducting oil 21 is arranged between the protective shell 801 and the storage cylinder 802. The setting of the heat-conducting oil can evenly conduct heat, so that the heating of the honey is more stable and uniform, and the effect of reducing crystallization is improved. The outer surface of the temporary heat preservation storage cylinder 8 is fixedly connected with a positioning seat 9, and the positioning seat 9 includes a lower positioning plate 901. The upper surface of the lower positioning plate 901 is threadedly connected with an upper positioning plate 902. The setting of the lower positioning plate and the upper positioning plate makes the temporary heat preservation cylinder more stably fixed in the positioning seat to prevent separation. One end of the temporary heat preservation storage cylinder 8 is fixedly connected with a solenoid valve 10, and a feedback indicator 22 is arranged on one side of the solenoid valve 10. The interior of the solenoid valve 10 is provided with a single The one-way valve 23 and the feedback indicator are set to display the state of the solenoid valve passage, which is more intuitive. The one-way valve is set to prevent the honey from flowing back and causing inaccurate filling volume. The upper surface of the solenoid valve 10 is fixedly connected with the barrel 11, and the inner wall of the barrel 11 is fixedly connected with the stirring mechanism 12. The stirring mechanism 12 includes a connecting frame 1201, and the center of the connecting frame 1201 is fixedly connected with a stirring motor 1202, and the output end of the stirring motor 1202 is fixedly connected with a spiral stirrer 1203. The setting of the stirring mechanism can ensure uniform stirring, and the heated honey in the lower layer can be turned over to the upper layer to improve the effect of preventing crystallization. One end of the solenoid valve 10 is fixedly connected with a filling head 13, and the upper surface of the filling head 13 is fixedly connected with a pneumatic switch 14.

[0034] In the utility model, the staff first adjusts the filling parameters to make the sensor 7 stop at the required position, and transmits the signal to the gas source generator 3, so that only a certain amount of honey can be stored in the heat-insulating temporary storage tube 8 at one time, and discharged from the filling head 13, so as to achieve the effect of precise filling. When filling is not required, the stirring mechanism 12 continues to stir, and the air pressure telescopic rod 5 retracts to suck the honey into the heat-insulating temporary storage tube 8 for heating, and then the solenoid valve 10 switches the port, and then pushes the honey back into the barrel 11 for mixing and stirring, and repeats this process to achieve the effect of preventing crystallization.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A piston honey filling machine, comprising a base (1), characterized in that: The lower surface of the base (1) is fixedly connected to a fixing pad (2), one side of the base (1) is fixedly connected to an air source generator (3), the upper surface of one end of the base (1) is fixedly connected to a fixing seat (4), the middle part of the inner wall of the fixing seat (4) is fixedly connected to a pneumatic telescopic rod (5), the inner wall of the fixing seat (4) is fixedly connected to a screw structure (6), the front side of the screw structure (6) is provided with a sensor (7), and the output end of the pneumatic telescopic rod (5) is fixedly connected to A heat-insulating temporary storage cylinder (8) is connected, the outer surface of the heat-insulating temporary storage cylinder (8) is fixedly connected to a positioning seat (9), one end of the heat-insulating temporary storage cylinder (8) is fixedly connected to a solenoid valve (10), the upper surface of the solenoid valve (10) is fixedly connected to a barrel (11), the inner wall of the barrel (11) is fixedly connected to a stirring mechanism (12), one end of the solenoid valve (10) is fixedly connected to a pouring head (13), and the upper surface of the pouring head (13) is fixedly connected to a pneumatic switch (14).

2. A piston type honey filling machine according to claim 1, characterized in that: A regulating plate (15) is fixedly connected to the front of the base (1), and a foot switch (16) is fixedly connected to one side of the base (1).

3. A piston type honey filling machine according to claim 1, characterized in that: The number of the fixing pads (2) is four, and the four fixing pads (2) are fixedly connected to the lower surface of the base (1) in the shape of a rectangular array.

4. A piston type honey filling machine according to claim 1, characterized in that: The outer surface of the pneumatic telescopic rod (5) is provided with a scale (17), and the upper surface of the fixing pad (2) is fixedly connected with a bolt (18).

5. The piston type honey filling machine according to claim 1, characterized in that: A coupling (19) is provided on the back of the screw rod structure (6), and a motor (20) is fixedly connected below the coupling (19).

6. A piston type honey filling machine according to claim 1, characterized in that: The heat-insulating temporary storage cylinder (8) comprises a protective shell (801), a material storage cylinder (802) is arranged inside the protective shell (801), and a heating wire (803) is arranged on the inner wall of the protective shell (801).

7. A piston type honey filling machine according to claim 6, characterized in that: Heat transfer oil (21) is arranged between the protective shell (801) and the material storage barrel (802).

8. The piston type honey filling machine according to claim 1, characterized in that: The positioning seat (9) comprises a lower positioning plate (901), and an upper positioning plate (902) is threadedly connected to the upper surface of the lower positioning plate (901).

9. The piston type honey filling machine according to claim 1, characterized in that: A feedback indicator (22) is arranged on one side of the solenoid valve (10), and a one-way valve (23) is arranged inside the solenoid valve (10).

10. The piston type honey filling machine according to claim 1, characterized in that: The stirring mechanism (12) comprises a connecting frame (1201), a stirring motor (1202) is fixedly connected to the center of the connecting frame (1201), and a spiral stirrer (1203) is fixedly connected to the output end of the stirring motor (1202).