LED support transfer box
By designing LED bracket transport box with grooves, through holes and support cables, the problem of stacking of LED chip transport box in the prior art is solved, and better support effect and cost reduction are achieved.
Patent Information
- Application Number
- CN202421660507.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-07-15
AI Technical Summary
Existing LED chip transport boxes are prone to stacking problems during transportation, resulting in equipment entering and exiting materials, scrapping brackets, and even breaking equipment accessories.
An LED bracket transfer box including parallel upright plate, top plate, bottom plate and support cable is designed. By providing grooves and through holes on both sides of the upright plate and connecting them with support cables, multiple linear support is provided to avoid partial bending and stacking of LED brackets.
It effectively improves the overall support effect of the transport box on the LED bracket, avoids the stacking problem, reduces the cost of solving the stacking problem, and does not need to produce a new transport box.
Smart Images

Figure CN222892371U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of LEDs, in particular to an LED bracket transport box. Background Art
[0002] During the preparation process, LED chips usually need to be transferred between various process stations. Especially after dispensing is completed, the LED chips are usually placed on a horizontal bracket, and then multiple brackets are placed on a transfer box for overall transfer.
[0003] The existing transfer box usually adopts a shell structure, and grooves are arranged at both ends of the shell structure to limit and support the two ends of the bracket to achieve the transfer of the LED chip.
[0004] However, in actual use, the existing bracket forks in the packaging factory are placed in the material box. When the material transporter is used to transport the material to the production line, there will be a whole box of collapsed materials and abnormal stacking of materials in different proportions, which requires employees to manually re-place. If the abnormal stacking is not found, it will cause the equipment to get stuck when the machine is operating, scrap the bracket, and seriously break the equipment accessories. Especially after the glue material is applied, the whole bracket placed in the material box will form a semicircular arc shape. As long as there is a slight external force collision, abnormal stacking is likely to occur, resulting in material scrapping. This is because the same bracket is used for the transportation of LED chips in different processes, but due to the different weights of LED chips after different processes, the overall weight of the LED chips will be larger when entering, resulting in the complete bracket. Since the transport material box only supports the two sides of the bracket, stacking will occur. Utility Model Content
[0005] Based on this, the purpose of the utility model is to provide an LED bracket transfer box, aiming to solve the problem of LED bracket stacking in the transfer box in the prior art.
[0006] The LED bracket transport box proposed in the utility model includes two parallel vertical plates, a top plate and a bottom plate connecting the two vertical plates, and a support cable. Mutually compatible grooves are provided on opposite sides of the two vertical plates. The grooves are used to fix the two ends of the LED bracket. A plurality of through holes distributed equidistantly are provided in the grooves. The two ends of the support cable are respectively placed in the through holes of the vertical plates on both sides to support the bottom of the LED bracket.
[0007] The above-mentioned LED bracket transfer box is formed by setting parallel vertical plates, and the top plate and the bottom plate connecting the vertical plates to form the main structure of the transfer box, and then by setting grooves on both sides of the vertical plates, the support and limiting function of the transfer box on the two ends of the LED bracket is realized, and then corresponding through holes are set in the grooves on both sides, and the two through holes are connected by a support cable, so that the support cable can provide support for the bottom of the LED bracket, and through the multiple through holes distributed at equal intervals, the bottom of the LED bracket is linearly supported in multiple places, thereby improving the supporting effect of the transfer box on the LED bracket as a whole, avoiding the situation where the LED bracket is locally bent and causes stacking. In addition, only by setting through holes on the existing transfer box and setting support cables, the support effect of the transfer box is improved, and there is no need to produce a new transfer box, which greatly reduces the cost of solving the stacking problem. Therefore, the utility model solves the problem of LED bracket stacking in the transfer box in the prior art.
[0008] In addition, the LED bracket transport box proposed by the utility model may also have the following additional technical features:
[0009] Preferably, one of the support cables is distributed in a serpentine pattern in the horizontal direction and penetrates each of the through holes on the same horizontal plane, so that the support cable provides support for the bottom of the LED bracket.
[0010] Preferably, a plurality of the grooves are provided on both sides of the vertical plate, and the plurality of the grooves are equidistantly distributed along the height direction of the vertical plate.
[0011] Preferably, one of the support cables is distributed in a serpentine pattern in the vertical direction and penetrates each of the through holes on the same vertical surface, so that one of the support cables provides partial support for the bottoms of the plurality of LED brackets.
[0012] Preferably, transition grooves adapted to the groove are provided at both ends of the vertical plate, and both ends of the groove are placed in the middle of the transition groove.
[0013] Preferably, the LED bracket transport box further comprises railing components symmetrically arranged at both ends of the vertical plate, and the railing components are used to limit the LED bracket in the groove.
[0014] Preferably, the railing component includes a connecting section and a blocking section, the connecting section is U-shaped, one end of the connecting section is connected to the blocking section, and the other end is rotatably connected to the top plate, the top plate is provided with a mounting groove, the mounting groove is provided with a rotating hole adapted to the connecting section, and the side of the top plate is provided with an avoidance groove adapted to the connecting section, so that the blocking section can be at least partially placed in the LED bracket transport box.
[0015] Preferably, the blocking section includes a plurality of vertical blocking rods distributed in parallel and a transverse connecting rod for connecting the vertical blocking rods, and a handle is formed at the connection between the vertical blocking rods and the transverse connecting rods to facilitate the user to lift the LED bracket transport box.
[0016] Preferably, a limiting hole is provided on the top of the top plate, and a through hole matched with the limiting hole is provided on the connecting section, and the railing component is fixed at a preset position by a limiting pin passing through the through hole and cooperating with the limiting hole.
[0017] Preferably, a plurality of heat dissipation grooves which are evenly distributed and equidistant are provided on both sides of the vertical plate, and the groove is located between two adjacent heat dissipation grooves. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the structure of the LED bracket transport box proposed in one embodiment of the utility model;
[0019] Figure 2 for Figure 1 A local enlarged view at point A;
[0020] Figure 3 for Figure 1 A local enlarged view at point B;
[0021] Figure 4 for Figure 1 A partial enlarged view of point C
[0022] Figure 5 It is a structural schematic diagram of a railing component proposed in one embodiment of the utility model.
[0023] Description of main component symbols:
[0024]
[0025]
[0026] The following specific implementation manner will further illustrate the present utility model in conjunction with the above-mentioned drawings. DETAILED DESCRIPTION
[0027] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0028] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0030] See also Figures 1 to 5 , shown is an LED bracket transport box in an embodiment of the utility model, comprising two parallel vertical plates 10, a top plate 20 and a bottom plate 30 connecting the two vertical plates 10, and a support cable 40, wherein:
[0031] Mutually compatible grooves 11 are provided on opposite sides of the two vertical plates 10. The grooves 11 are used to fix the two ends of the LED bracket. A plurality of equally distributed through holes 12 are provided in the grooves 11. The two ends of the support cable 40 are respectively placed in the through holes 12 of the vertical plates 10 on both sides to support the bottom of the LED bracket.
[0032] It can be understood that the main structure of the transfer box is formed by setting parallel vertical plates 10, and the top plate 20 and the bottom plate 30 connecting the vertical plates 10, and then by setting grooves 11 on both sides of the vertical plates 10, the support and limiting function of the transfer box on the two ends of the LED bracket is realized, and then corresponding through holes 12 are set in the grooves 11 on both sides, and the two through holes 12 are connected by a support cable 40, so that the support cable 40 can provide support for the bottom of the LED bracket, and through the multiple through holes 12 distributed at equal intervals, the bottom of the LED bracket is linearly supported at multiple locations, thereby improving the support effect of the transfer box on the entire LED bracket, avoiding the situation where the LED bracket is locally bent and causes stacking. In addition, only by setting through holes 12 and support cables 40 on the existing transfer box, the support effect of the transfer box is improved, and there is no need to produce a new transfer box, which greatly reduces the cost of solving the stacking problem. Therefore, the utility model solves the problem of stacking of LED brackets in the transfer box in the prior art.
[0033] It should be noted that, in specific implementation, both strengthening the LED bracket structure and improving the transfer box can avoid the bending of the LED bracket under stress, which leads to the situation of stacking materials. However, due to the large number of LED brackets and the strong specificity of the LED fixing grooves on the LED brackets, which are only suitable for specific LED chips, structural improvements to the LED brackets require adjustment and replacement of multiple LED brackets, which is very costly. The transfer box is highly versatile and can be adapted to multiple LED brackets, and the number is relatively less than that of LED brackets. Therefore, the cost of improving the transfer box is lower.
[0034] Specifically, a support cable 40 is arranged in a serpentine distribution in the horizontal direction through each through hole 12 on the same horizontal plane, so that a support cable 40 provides support for the bottom of an LED bracket. Since the support cable 40 itself has a certain elasticity, a support cable 40 is arranged in a through hole 12 on the same plane, so that the bottom of an LED bracket is supported by a support cable 40, and then under the elastic action of the support cable 40, one side of the support cable 40 is subjected to a greater force, and it will move downward, causing the other end to shrink and tighten, so that the force on each part of the support cable 40 can be consistent, thereby ensuring that the support surface formed by the support cable 40 is horizontal, so that the LED bracket is placed horizontally, preventing the LED bracket from tilting and causing the LED chip on the bracket to fall. In addition, in some optional embodiments, the support cables 40 can also be distributed in a broken line and staggeredly connected through holes 12 on the same horizontal plane, so that fewer support cables 40 can be used, and a good support effect can also be achieved.
[0035] In addition, a plurality of grooves 11 are provided on both sides of the vertical plate 10, and the plurality of grooves 11 are equidistantly distributed along the height direction of the vertical plate 10. Furthermore, a support cable 40 is serpentinely distributed in each through hole 12 of the same vertical surface in the vertical direction, so that a support cable 40 provides partial support for the bottom of multiple LED brackets. In a specific implementation, by setting a plurality of equidistant grooves 11, the transfer box can transfer multiple brackets at a time and the force on each part of the transfer box is uniform. In addition, in a specific implementation, the support cable 40 can be distributed in a serpentine shape along the vertical direction. Since the support cable 40 has a certain elasticity, the forces of the upper and lower LED brackets acting on the support cable 40 will offset each other, thereby reducing the force on the support cable 40 and extending the service life of the support cable 40. In addition, such a setting will also make the spacing between adjacent LED brackets consistent, which ensures that each LED bracket is evenly distributed in the height direction of the transfer box, thereby ensuring that the force on the transfer box is uniform.
[0036] Specifically, transition grooves 13 adapted to the groove 11 are provided at both ends of the vertical plate 10, and both ends of the groove 11 are placed in the middle of the transition groove 13. The transition groove 13 is provided to guide both ends of the LED bracket to be placed in the groove 11, so that the user can place the LED bracket in the groove 11 or take the LED bracket out of the groove 11.
[0037] In addition, the LED bracket transfer box also includes a railing component 50 symmetrically arranged at both ends of the vertical plate 10, and the railing component 50 is used to limit the LED bracket in the groove 11. In specific implementation, when the transfer box is transported by a material transport vehicle, the side of the transfer box without a baffle at both ends is usually set perpendicular to the movement direction of the transfer vehicle to prevent the LED bracket from falling from the transfer box due to inertia when the transfer vehicle stops or starts suddenly. However, this still cannot avoid the problem of the LED bracket falling in the event of bumps or collisions. Therefore, by setting the railing component 50 on both sides of the vertical plate 10 to block and limit the LED bracket in the transfer box, and then cooperating with the groove 11, the freedom of the LED bracket in all directions is limited, so that the LED bracket is fixed in the transfer box and will not fall.
[0038] Specifically, the railing component 50 includes a connecting section 51 and a blocking section 52. The connecting section 51 is U-shaped, one end of the connecting section 51 is connected to the blocking section 52, and the other end is rotatably connected to the top plate 20. The top plate 20 is provided with a mounting groove 21, and a rotating hole 22 adapted to the connecting section 51 is provided in the mounting groove 21. The side of the top plate 20 is provided with an avoidance groove 23 adapted to the connecting section 51, so that the blocking section 52 is at least partially placed in the LED bracket transport box. The connecting section 51 is rotatably connected to the top of the top plate 20 so that the railing component 50 can be rotated relative to the transport box to place or remove the LED bracket. In addition, by providing the avoidance groove 23, the blocking section 52 can be partially placed in the transport box to limit the LED bracket without interfering with the transport box.
[0039] In addition, the blocking section 52 includes a plurality of parallel vertical blocking rods 521 and a transverse connecting rod 522 for connecting the vertical blocking rods 521. The connection between the vertical blocking rods 521 and the transverse connecting rods 522 forms a handle for the user to lift the LED bracket transport box. By providing a plurality of vertical blocking rods 521, it is used to support the two ends of the LED bracket, thereby limiting the LED bracket from sliding out of the transport box. In addition, by providing a transverse connecting rod 522, the plurality of vertical blocking rods 521 are connected and fixed, and a handle is formed with the vertical blocking rods 521, so that the user can lift the transport box to the transport vehicle.
[0040] Specifically, a limiting hole 24 is provided on the top of the top plate 20, and a through hole 511 adapted to the limiting hole 24 is provided on the connecting section 51, and the limiting pin 60 passes through the through hole 511 and cooperates with the limiting hole 24 to fix the railing component 50 at a preset position. Through the cooperation between the limiting pin 60 and the limiting hole 24, after the LED bracket is completely transported into the transport box, the railing component 50 is rotated to the two sides without the baffle plate, and is fixed by limiting.
[0041] In addition, a plurality of evenly distributed heat dissipation grooves 14 are provided on both sides of the vertical plate 10, and the groove 11 is located between two adjacent heat dissipation grooves 14. The LED needs to dissipate heat after dispensing. By providing the heat dissipation grooves 14 on both sides of the vertical plate 10, the LED can also dissipate heat effectively during transportation. In addition, by providing the groove 11 between two adjacent heat dissipation grooves 14, the upper and lower sides of the LED can be dissipated, and the heat dissipation effect is better.
[0042] In summary, the LED bracket transfer box in the above-mentioned embodiment of the utility model is formed by setting parallel vertical plates 10, and the top plate 20 and the bottom plate 30 connecting the vertical plates 10 to form the main structure of the transfer box, and then by setting grooves 11 on both sides of the vertical plates 10, the support and limiting function of the transfer box on the two ends of the LED bracket is realized, and then corresponding through holes 12 are set in the grooves 11 on both sides, and the two through holes 12 are connected by a support cable 40, so that the support cable 40 can provide support for the bottom of the LED bracket, and through the multiple through holes 12 distributed at equal intervals, the bottom of the LED bracket is linearly supported at multiple locations, thereby improving the supporting effect of the transfer box on the LED bracket as a whole, avoiding the situation where the LED bracket is locally bent and causes stacking. In addition, only by setting through holes 12 and support cables 40 on the existing transfer box, the support effect of the transfer box is improved, and there is no need to produce a new transfer box, which greatly reduces the cost of solving the stacking problem. Therefore, the utility model solves the problem of LED bracket stacking in the transfer box in the prior art.
[0043] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0044] The above-mentioned embodiments only express several implementation methods of the utility model, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the utility model, and these all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. An LED bracket transport box, characterized in that: It includes two parallel vertical plates, a top plate and a bottom plate connecting the two vertical plates, and a support cable. Mutually compatible grooves are provided on opposite sides of the two vertical plates. The grooves are used to fix the two ends of the LED bracket. A plurality of through holes distributed evenly are provided in the grooves. The two ends of the support cable are respectively placed in the through holes of the vertical plates on both sides to support the bottom of the LED bracket.
2. The LED bracket transport box according to claim 1, characterized in that: The support rope is distributed in a serpentine shape in the horizontal direction and penetrates each of the through holes on the same horizontal plane, so that the support rope provides support for the bottom of the LED bracket.
3. The LED bracket transport box according to claim 1, characterized in that: A plurality of the grooves are arranged on both sides of the vertical plate, and the plurality of the grooves are evenly distributed along the height direction of the vertical plate.
4. The LED bracket transport box according to claim 3, characterized in that: One of the support cables is distributed in a serpentine pattern in the vertical direction and penetrates each of the through holes on the same vertical plane, so that one of the support cables provides partial support for the bottoms of the plurality of LED brackets.
5. The LED bracket transport box according to claim 1, characterized in that: Transition grooves adapted to the groove are provided at both ends of the vertical plate, and both ends of the groove are placed in the middle of the transition groove.
6. The LED bracket transport box according to claim 1, characterized in that: The LED bracket transport box also includes railing components symmetrically arranged at both ends of the vertical plate, and the railing components are used to limit the LED bracket in the groove.
7. The LED bracket transport box according to claim 6, characterized in that: The railing component includes a connecting section and a blocking section, the connecting section is U-shaped, one end of the connecting section is connected to the blocking section, and the other end is rotatably connected to the top plate, the top plate is provided with a mounting groove, the mounting groove is provided with a rotating hole adapted to the connecting section, and the side of the top plate is provided with an avoidance groove adapted to the connecting section, so that the blocking section can be at least partially placed in the LED bracket transport box.
8. The LED bracket transport box according to claim 7, characterized in that: The blocking section includes a plurality of vertical blocking rods distributed in parallel and a transverse connecting rod for connecting the vertical blocking rods. A handle is formed at the connection between the vertical blocking rods and the transverse connecting rods to facilitate the user to lift the LED bracket transport box.
9. The LED bracket transport box according to claim 7, characterized in that: A limiting hole is provided on the top of the top plate, and a through hole matched with the limiting hole is provided on the connecting section. A limiting pin passes through the through hole and cooperates with the limiting hole so that the railing component is fixed at a preset position.
10. The LED bracket transport box according to claim 1, characterized in that: A plurality of heat dissipation grooves which are evenly distributed at equal distances are arranged on both sides of the vertical plate, and the groove is located between two adjacent heat dissipation grooves.