Automatic cable arranging device

Abstract

The utility model provides an automatic cable arranging device, which belongs to the field of cable take-up and automatic cable arranging equipment, and comprises an image acquisition device and an automatic cable arranging device, and the image acquisition device comprises a 2D (two-dimensional) visual device and a 3D (three-dimensional) visual device. The automatic cable arranging device comprises a supporting platform, a supporting frame structure, #-shaped guide wheels, a transverse movement device and a longitudinal movement device. Automatic cable arrangement, automatic cable pulling and automatic reversing in the cable production process can be achieved, so that labor is liberated, and the labor cost is greatly saved for enterprises.

Description

Technical Field

[0001] The utility model relates to the field of automatic cable winding equipment, in particular to an automatic cable winding device. Background Art

[0002] In the cable production process, wire winding is an indispensable link in any production process. Due to the particularity of cable production, in the wire winding link, the existing wire winding equipment can achieve wire arrangement without human intervention for slower production processes, but the wire pulling and automatic reversing after the cable is wound to the edge cannot be fully realized.

[0003] In summary, the cable pulling and reversing after reaching the edge are still mainly manual intervention at this stage. At the wire-reeling position, a worker is required to watch over it on a regular basis. When the cable reaches the edge, the wire is pulled manually and the wire-reeling machine is controlled to reverse the direction of the cable.

[0004] Based on the above reasons, automatic cable arrangement during the wire-winding process has become a pain point in the automation and intelligent upgrade of the cable industry's production process.

[0005] This method, on the one hand, restricts the automation and intelligent transformation of the cable production process, and on the other hand, requires a lot of manpower costs. In addition, there is a risk of winding people during the wire-reeling process, which poses a great risk to the safety of on-site workers. Utility Model Content

[0006] In order to solve the above technical problems, the utility model provides an automatic cable arranging device to solve the pain point problem of cable arranging in the wire-winding link of the current cable production process, reduce the safety risks of the production process, and save labor costs.

[0007] The technical solution of the utility model is:

[0008] An automatic cable arrangement device, comprising a support frame structure, a tic-tac-toe guide wheel, a support platform, a lateral motion device, a longitudinal motion device, a 2D vision device and a 3D vision device;

[0009] The supporting frame structure and the 3D vision device are arranged on the supporting platform, and the 2D vision device is arranged on the supporting frame structure and can move up and down;

[0010] The lateral motion device is arranged on the supporting platform, and the supporting frame structure moves laterally on the supporting platform through the lateral motion device;

[0011] The longitudinal motion device is arranged on the supporting frame structure, and the crisscross guide wheel moves up and down on the supporting frame structure through the longitudinal motion device;

[0012] The 2D vision device is fixed above the tic-tac-toe guide wheel and can move with the up and down movement of the tic-tac-toe guide wheel;

[0013] The 3D vision device is arranged on a supporting platform beside the supporting frame structure.

[0014] Furthermore,

[0015] The supporting frame structure is a frame structure used to mount the tic-tac-toe guide wheel and can move laterally. It mainly cooperates with the lateral motion device and the longitudinal motion device. On the one hand, it simulates the wire pulling action when reversing to the edge, and assists in the automatic reversing to the edge during the cable winding process. On the other hand, it simulates the wire pulling action when the wire is abnormally stacked, so that the wires are arranged neatly and tightly.

[0016] The supporting frame structure consists of a frame with two longitudinal beam structures, with slide rails arranged on both sides horizontally. The criss-cross guide wheel is fixed on the slide rails. Through the screw structure, the criss-cross guide wheel can move up and down, thereby being able to adapt to the change in cable height during the cable winding process.

[0017] The tic-tac-toe guide wheel is fixed on the longitudinal motion device through a positioning plate, and includes four rotatable roller structures. The roller structures include two transverse roller structures and two longitudinal roller structures. The two transverse roller structures and the two longitudinal roller structures are respectively arranged in front and back of the positioning plate.

[0018] The spacing between the transverse roller structure and the longitudinal roller structure is adjustable.

[0019] The lateral motion device includes a slide rail, a slider and a screw structure. The slider is installed on the slide rail and can slide along the slide rail. The slider is driven to move by the screw structure.

[0020] The longitudinal motion device is arranged on the supporting frame structure, including a slide rail, a slider and a screw structure for moving the tic-tac-toe guide wheel up and down. The slider is installed on the slide rail and can move along the slide rail, driving the tic-tac-toe guide wheel to move up and down through the screw structure.

[0021] The 2D vision device is an image acquisition device used to capture the edge status of the cable arrangement process. It is fixed above the tic-tac-toe guide wheel and can move with the up and down movement of the tic-tac-toe guide wheel. It includes a lateral support device and a 2D industrial camera. The 2D industrial camera is arranged on the lateral support device.

[0022] The 2D industrial camera is installed on the lateral support device through an adjustable angle flange. In this way, the horizontal shooting angle and pitch angle, as well as the up and down shooting angle of the industrial camera can be adjusted.

[0023] The 2D camera bracket can be connected by a flange, and the flange can adjust the elevation angle and lateral tilt angle of the industrial camera shooting. Therefore, when the device is put into use, the pitch angle and lateral tilt angle of the 2D camera can be appropriately adjusted to adjust the shooting angle of the 2D industrial camera, so as to obtain the best shooting effect and be more conducive to the efficient detection of the edge state.

[0024] For the 2D industrial camera, 2 2D industrial cameras are arranged on the support plate structure. The two 2D industrial cameras on both sides are mainly used to shoot both sides of the cable take-up reel. The left 2D industrial camera shoots one side of the cable take-up reel obliquely to the right; the right 2D industrial camera shoots one side of the cable take-up reel obliquely to the left. The main function of the two 2D industrial cameras on both sides is to shoot the wire arrangement state during the take-up process and input it into the deep learning model for edge state or overlapping wire abnormality determination.

[0025] The 3D vision device is an image acquisition device for collecting the edge state during the cable production take-up process, and a 3D industrial camera is used to collect the take-up state of the center height of the cable take-up reel.

[0026] The 3D vision device includes a support stabilizer and a 3D camera angle adjustment device. The support stabilizer can be adjusted up and down. The 3D camera angle adjustment device is arranged at the end of the forward extension structure of the support stabilizer.

[0027] The support stabilizer can be adjusted up and down by using a screw motor or a gas source lifting structure.

[0028] The 3D camera angle adjustment device can find the best shooting angle of the 3D camera by adjusting the angle of the 3D camera. The 3D camera is installed above the take-up cable through the support stabilizer and shoots the cable at an oblique angle. This shooting method has two advantages: one is that it can capture the position of the take-up cable in real time, and can measure in real time whether the gap during the take-up process is too large, improving the take-up quality; the other is that it can observe in real time whether the cable reaches the edge of the take-up reel, helping the 2D camera to judge the edge of the cable take-up. Description of the Drawings

[0029] Figure 1 is the front overall structure schematic diagram of the present utility model;

[0030] Figure 2 is the schematic diagram of the cross-shaped guide wheel structure of the present utility model;

[0031] Figure 3 is the schematic diagram of the support platform structure of the present utility model;

[0032] Figure 4 is the schematic diagram of the lateral movement device structure of the present utility model;

[0033] Figure 5It is a schematic diagram of the structure of the longitudinal motion device of the utility model;

[0034] Figure 6 It is a schematic diagram of the structure of the 2D visual device of the utility model;

[0035] Figure 7 It is a schematic diagram of the structure of the 3D vision device of the utility model. DETAILED DESCRIPTION

[0036] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0037] The utility model provides an automatic cable winding device, comprising: a supporting frame structure 1, a well-shaped guide wheel 2, a supporting platform 3, a lateral motion device 4 and a longitudinal motion device 5, a 2D visual device 6, and a 3D visual device 7.

[0038] in,

[0039] The supporting frame structure 1 is composed of two longitudinal beam structure frames of steel structures, and a screw rod and a slide rail structure are deployed on the frame for the up and down movement of the criss-cross guide wheel 2.

[0040] The tic-tac-toe guide wheel 2 is composed of four rotatable roller structures, two transverse roller structures 21 and two longitudinal roller structures 22. This structure can easily constrain the cable from swinging in four directions without scratching the cable. The spacing between the transverse and longitudinal roller structures can be adjusted to accommodate cables of different wire diameters.

[0041] The support platform 3 is fixed to the ground, and has screw holes 31 at the four corners for fixing to the ground with expansion screws. A slide rail is deployed on the upper surface for mounting the support frame structure on the support platform, and also serves as a structure for the lateral movement of the support frame. Soft and hard limit structures are deployed on both sides of the slide rail to prevent the support structure from moving out of the slide rail structure when moving left and right.

[0042] The lateral motion device 4, a slide rail structure 41, a servo motor 42 and a screw structure 43 are deployed on the supporting platform, which serve as a power device for the lateral movement of the supporting frame structure. The servo motor drives the entire supporting frame structure to move lateral.

[0043] The longitudinal motion device 5 is provided with a slide rail structure 51, a screw rod structure 52 and a servo motor 53 on the supporting frame structure, which can drive the tic-tac-toe guide wheel to move up and down. The stroke of the tic-tac-toe guide wheel to move up and down is preferably suitable for the maximum diameter of the take-up reel.

[0044] The 2D vision device 6 is fixed above the tic-tac-toe guide wheel and can move with the up and down movement of the tic-tac-toe guide wheel. The structure consists of a support plate structure 61, and three 2D industrial camera bracket installation holes 62 are reserved above the support plate structure. The 2D camera bracket can rotate to adjust the horizontal shooting angle of the industrial camera, and can also adjust the pitch angle of the 2D camera and adjust the up and down shooting angle of the industrial camera.

[0045] The 3D vision device 7 is composed of a supporting stabilizing frame 71 and a 3D camera angle adjustment device 72. The supporting stabilizing frame is raised and lowered by a spiral motor, and the top of the supporting stabilizing frame extends forward to above the front of the take-up reel.

[0046] The 3D vision device 7 is arranged at the end of the forward extension structure of the support and stabilization frame, and the angle adjustment of the 3D camera is controlled by the servo motor 73, so that the best shooting angle of the 3D camera can be found by adjusting the angle of the 3D camera. The 3D camera is set above the take-up cable through the support and stabilization frame to shoot the cable at an oblique angle.

[0047] The above is only a preferred embodiment of the utility model, which is only used to illustrate the technical solution of the utility model, and is not used to limit the protection scope of the utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model are included in the protection scope of the utility model.

Claims

1. A cable automatic arranging device, characterized in that: It includes a supporting frame structure, a tic-tac-toe guide wheel, a supporting platform, a lateral motion device, a longitudinal motion device, a 2D vision device and a 3D vision device; The supporting frame structure and the 3D vision device are arranged on the supporting platform, and the 2D vision device is arranged on the supporting frame structure and can move up and down; The lateral motion device is arranged on the supporting platform, and the supporting frame structure moves laterally on the supporting platform through the lateral motion device; The longitudinal motion device is arranged on the supporting frame structure, and the crisscross guide wheel moves up and down on the supporting frame structure through the longitudinal motion device; The 2D vision device is fixed above the tic-tac-toe guide wheel and can move with the up and down movement of the tic-tac-toe guide wheel; The 3D vision device is arranged on a supporting platform beside the supporting frame structure.

2. The device according to claim 1, characterized in that The tic-tac-toe guide wheel is fixed on the longitudinal motion device through a positioning plate, and includes four rotatable roller structures. The roller structures include two transverse roller structures and two longitudinal roller structures. The two transverse roller structures and the two longitudinal roller structures are respectively arranged in front and back of the positioning plate.

3. The device according to claim 2, characterized in that The spacing between the transverse roller structure and the longitudinal roller structure can be adjusted.

4. The device according to claim 1, characterized in that The lateral motion device includes a slide rail, a slider and a screw structure. The slider is installed on the slide rail and can slide along the slide rail. The slider is driven to move by the screw structure.

5. The device according to claim 1, characterized in that The longitudinal motion device is arranged on the supporting frame structure, including a slide rail, a slider and a screw structure for moving the tic-tac-toe guide wheel up and down. The slider is installed on the slide rail and can move along the slide rail, driving the tic-tac-toe guide wheel to move up and down through the screw structure.

6. The device according to claim 1, characterized in that The 2D vision device is fixed above the tic-tac-toe guide wheel and can move along with the up and down movement of the tic-tac-toe guide wheel. The 2D vision device comprises a lateral support device and a 2D industrial camera. The 2D industrial camera is arranged on the lateral support device.

7. The device according to claim 6, characterized in that The 2D industrial camera is mounted on the lateral support device via an angle-adjustable flange.

8. The device according to claim 1, characterized in that The 3D vision device includes a supporting stabilizing frame and a 3D camera angle adjustment device, and the supporting stabilizing frame can be raised and lowered and adjusted.

9. The device according to claim 8, characterized in that The 3D camera angle adjustment device is arranged at the end of the forward extension structure supporting the stabilizing frame.

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