Setting machine for braid production

By designing arc-shaped sheets and electric heating pipe control systems in a webbing production setting machine, the double-sided heating and shaping of the webbing is realized, and the power is cut off when the equipment is shut down, the problem of webbing being burned due to long-term heat is solved, and the safety and production efficiency of webbing is improved.

CN222893386UActive Publication Date: 2025-05-23JINHUA FUYUAN RIBBON CO LTD
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Patent Information

Application Number
CN202421910636.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-05-23
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

When the traditional heating setter is shut down, the heating roller still has a heat temperature, causing the contact surface between the webbing and the heating roller to be burned due to long-term heat.

Method used

A setter for webbing production is designed, using two positioning plates and arc-shaped sheets arranged parallel to each other. Through the design of the first and second arc-shaped sheets and the control of the electric heating pipe, the double-sided heating setting of the webbing is realized. When the equipment stops urgently or stops production, the electric heating tube is powered off, and the linear driver pushes the heating seat to move in reverse, causing the electric heating tube to move out of the arc plate to prevent the residual heat from continuing to heat.

Benefits of technology

It effectively avoids the problem of webbing being burned due to long-term contact with heating rollers when the equipment is shut down, ensuring the safety and production efficiency of webbing.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222893386U_ABST
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Abstract

The utility model relates to a setting machine for braid production. The device comprises two positioning plates, a first arc-shaped piece and a second arc-shaped piece are fixedly connected between the two positioning plates, the two positioning plates are further provided with a first sliding rail and a second sliding rail respectively, the two sliding rails are provided with a first sliding seat and a second sliding seat respectively in a sliding fit mode, and a first heating seat and a first electric heating pipe are connected between the two first sliding seats. A second heating base and a second electric heating pipe are connected between the two second sliding bases, and a first linear driver and a second linear driver are further arranged on the positioning plate. When production operation is suddenly stopped or stopped, the two electric heating tubes are powered off, and meanwhile, the first linear driver and the second linear driver push the two heating seats to move reversely, so that the two electric heating tubes are moved out of the arc-shaped sheet, and waste heat on the electric heating tubes cannot continuously heat the arc-shaped sheet; and after the heating of the electric heating tube is lost, the heat of the braid can be quickly dissipated, so that the braid is not easy to burn.
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Description

Technical Field

[0001] The utility model relates to a webbing production device, in particular to a shaping machine for webbing production. Background Art

[0002] The shaping machine is mainly used for shaping and finishing of fabrics, so as to keep the shape of thermoplastic fibers and blended or interwoven fabrics stable and improve the dimensional stability of fabrics. Ribbon is a narrow or tubular fabric made of various yarns. Similar to conventional fabrics, it also needs shaping and finishing.

[0003] The traditional heating setting machine heats and sets the ribbon through the heating roller. When the equipment stops, the heating roller is still hot and contacts with one side of the ribbon for a long time, which will cause the contact surface between the ribbon and the heating roller to be burned due to long-term heating. In order to solve the above problem, the utility model proposes a new improvement plan. Summary of the invention

[0004] The utility model provides a shaping machine for ribbon production, which solves the problem in the prior art that the ribbon is damaged by long-term contact with a heating roller when the shaping equipment stops running.

[0005] The above technical problems of the utility model are mainly solved by the following technical solutions: A shaping machine for ribbon production, characterized in that: it includes two positioning plates arranged parallel to each other and spaced apart, a first arc-shaped piece and a second arc-shaped piece are connected and fixed between the two positioning plates, the openings of the two arc-shaped pieces face opposite directions, a first slide rail and a second slide rail are respectively provided on the two positioning plates, a first sliding seat is slidably matched on each of the first slide rails, a second sliding seat is slidably matched on each of the second slide rails, a first heating seat is connected between the two first sliding seats, a first electric heating pipe is provided on the first heating seat, a second heating seat is connected between the two second sliding seats, a second electric heating pipe is provided on the second heating seat, a first linear drive for pushing the first sliding seat to slide back and forth and a second linear drive for pushing the second sliding seat to slide back and forth are also provided on the positioning plate; the first sliding seat can drive the first electric heating pipe thereon to approach or move away from the interior of the first arc-shaped piece, and the second sliding seat can drive the second electric heating pipe thereon to approach or move away from the interior of the second arc-shaped piece. In the utility model, the two electric heating pipes and the two linear drives are controlled and operated by the PLC control center.

[0006] When the utility model is in a production state, the first electric heating tube and the second electric heating tube are always located in the first arc-shaped sheet and the second arc-shaped sheet under the action of the first linear drive and the second linear drive, and the two electric heating tubes are in an energized heating state, and the heat generated by the two electric heating tubes can be directly transferred to the two arc-shaped sheets by means of thermal radiation, and the webbing flowing through the utility model slides over the outer arc surfaces of the first arc-shaped sheet and the second arc-shaped sheet in sequence in a taut state, so that both sides of the webbing will be heated and shaped; when the utility model is urgently stopped or the production operation is stopped, the two electric heating tubes will be powered off, and at the same time, the first linear drive and the second linear drive will push the two heating seats to move in opposite directions, so that the first electric heating tube moves out of the first arc-shaped sheet, and the second electric heating tube moves out of the second arc-shaped sheet, so that the residual heat on the electric heating tubes will not continue to heat the arc-shaped sheet, and the arc-shaped sheet itself is a metal sheet, and its own heat will be quickly dissipated after losing the heating of the electric heating tube, so that the webbing is not easily scalded.

[0007] Furthermore, a feed guide roller and a discharge guide roller are rotatably connected between the two positioning plates, the feed guide roller is located at the front side of the first arc-shaped piece, and the discharge guide roller is located at the rear side of the second arc-shaped piece, the opening of the first arc-shaped piece is set upward, and the opening of the second arc-shaped piece is set downward. The feed guide roller and the discharge guide roller are used to guide the webbing to flow through the first arc-shaped piece and the second arc-shaped piece in sequence at a fixed angle.

[0008] Furthermore, the feed guide roller is provided with a plurality of first annular grooves arranged at equal intervals, and the discharge guide roller is provided with second annular grooves corresponding to the first annular grooves one by one. Both annular grooves are used to guide and position the webbing, and their width is slightly larger than the width of the webbing.

[0009] Therefore, compared with the prior art, the present invention has the following characteristics: 1. When the present invention stops suddenly or stops production, the two electric heating tubes will be powered off, and at the same time, the first linear drive and the second linear drive will push the two heating seats to move in opposite directions, so that the two electric heating tubes move out of the arc-shaped sheet. In this way, the residual heat on the electric heating tubes will not continue to heat the arc-shaped sheet. After losing the heating of the electric heating tubes, their own heat will be quickly dissipated, so that the ribbon is not easily burned. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Attached Figure 1 It is a schematic diagram of the internal structure of the utility model;

[0011] Attached Figure 2 It is a schematic diagram of the structure in which the electric heating tube is located in the arc-shaped sheet;

[0012] Attached Figure 3 It is a schematic diagram of the structure in which the electric heating tube is located outside the arc-shaped sheet;

[0013] Attached Figure 4 is a top view of Example 1;

[0014] Attached Figure 5 It is a structural schematic diagram of the utility model. DETAILED DESCRIPTION

[0015] The technical solution of the utility model is further specifically described below through embodiments and in conjunction with the accompanying drawings.

[0016] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0017] Example 1: See Figure 1 , Figure 4 and Figure 5 A shaping machine for ribbon production, comprising two positioning plates 100 arranged parallel to each other and spaced apart, four positioning rods 110 are connected and fixed between the two positioning plates, a first arc-shaped piece 200 is fixed between two adjacent positioning rods, a second arc-shaped piece 300 is fixed between the other two adjacent positioning rods, both ends of the two arc-shaped pieces are spaced apart from the two positioning plates, a feed guide roller 401 and a discharge guide roller 402 are rotatably connected between the two positioning plates, the feed guide roller is located at the front side of the first arc-shaped piece, the discharge guide roller is located at the rear side of the second arc-shaped piece, the opening of the first arc-shaped piece is arranged upward, and the opening of the second arc-shaped piece is arranged downward;

[0018] Two first slide rails 120 and two second slide rails 130 are vertically provided on the two positioning plates respectively. A first sliding seat 140 is slidably matched on each of the two first slide rails on the same side, and a second sliding seat 150 is slidably matched on each of the two second slide rails on the same side. A first heating seat 160 is connected between the two first sliding seats, and a first electric heating tube 170 is provided on the first heating seat. A second heating seat 180 is connected between the two second sliding seats, and a second electric heating tube 190 is provided on the second heating seat. A first linear drive 501 that drives the first sliding seat to slide back and forth and a second linear drive 502 that drives the second sliding seat to slide back and forth are also provided on the positioning plate; the first sliding seat can drive the first electric heating tube thereon to approach or move away from the interior of the first arc-shaped sheet, and the second sliding seat can drive the second electric heating tube thereon to approach or move away from the interior of the second arc-shaped sheet (see Figure 2 and Figure 3 ). In this embodiment, the two electric heating tubes and the two linear drives are controlled and operated by the PLC control center.

[0019] When the present embodiment is in the production state, the first electric heating tube and the second electric heating tube are always located in the first arc-shaped sheet and the second arc-shaped sheet under the action of the first linear drive and the second linear drive, and the two electric heating tubes are in the power-on heating state, and the heat generated by the two electric heating tubes can be directly transferred to the two arc-shaped sheets by thermal radiation, and the webbing flowing through the present embodiment slides over the outer arc surfaces of the first arc-shaped sheet and the second arc-shaped sheet in turn in a taut state, so that both sides of the webbing will be heated and shaped; when the present embodiment is urgently stopped or the production operation is stopped, the two electric heating tubes will be powered off, and at the same time, the first linear drive and the second linear drive will push the two heating seats to move in opposite directions, so that the first electric heating tube moves out of the first arc-shaped sheet, and the second electric heating tube moves out of the second arc-shaped sheet, so that the residual heat on the electric heating tubes will not continue to heat the arc-shaped sheet, and the arc-shaped sheet itself is a metal sheet, and its own heat will be quickly dissipated after losing the heating of the electric heating tube, so that the webbing is not easily burned.

[0020] The material of the positioning rod is heat-resistant plastic, and the outer surface of the two arc-shaped sheets is coated with a layer of Teflon. The tolerable temperature of the heat-resistant plastic and Teflon is higher than 250 degrees Celsius, and the set temperature of the two arc-shaped sheets in this embodiment is between 180 and 200 degrees Celsius. The positioning rod is made of heat-resistant plastic mainly because the specific heat capacity of plastic is low and the heat conduction efficiency is also poor. When the arc-shaped sheet loses the heating of the electric heating tube, the positioning rod will not continue to conduct heat to the arc-shaped sheet, and the heat of the arc-shaped sheet can be dissipated quickly. Teflon is a material that reduces the friction coefficient. Because there is sliding friction between the fabric and the arc-shaped sheet, this setting can reduce the friction between the fabric and the arc-shaped sheet.

[0021] See Figure 4 The feed guide roller is provided with four first annular grooves 410, and the discharge guide roller is provided with second annular grooves 420 corresponding to the first annular grooves one by one.

[0022] See Figure 2 The linear drive is a cylinder, a first limiting body 141 is provided on the first sliding seat, a second limiting body 151 is provided on the second sliding seat, and a travel limiting block 111 for limiting the moving travel of the two limiting bodies is fixed on the positioning plate.

[0023] Reflective grooves are formed on the two heating seats, and the electric heating tubes are fixed in the reflective grooves. The opening direction of the reflective grooves is directly facing the arc-shaped sheet.

[0024] It is obvious to those skilled in the art that the utility model can be changed in many ways, and such changes are not considered to be out of the scope of the utility model. All such modifications obvious to those skilled in the art will be included in the scope of the claims.

Claims

1. A shaping machine for ribbon production, characterized in that: The cam is an assembly made of a plurality of sliding plates, each of which is adapted to move the first and second sliding seats together so that the first and second sliding seats are moved in a forward direction and a backward direction, respectively.

2. The shaping machine for ribbon production according to claim 1, characterized in that: A feed guide roller and a discharge guide roller are rotatably connected between the two positioning plates. The feed guide roller is located on the front side of the first arc-shaped piece, and the discharge guide roller is located on the rear side of the second arc-shaped piece. The opening of the first arc-shaped piece is set upward, and the opening of the second arc-shaped piece is set downward.

3. The shaping machine for ribbon production according to claim 1, characterized in that: The linear drive is a cylinder, a first limiting body is arranged on the first sliding seat, a second limiting body is arranged on the second sliding seat, and a travel limiting block for limiting the moving travel of the two limiting bodies is fixed on the positioning plate.

4. The shaping machine for ribbon production according to claim 1, characterized in that: Reflective grooves are formed on the two heating seats, and the electric heating tubes are fixed in the reflective grooves. The opening direction of the reflective grooves is directly facing the arc-shaped sheet.

5. The shaping machine for ribbon production according to claim 2, characterized in that: The feed guide roller is provided with a plurality of first annular grooves which are arranged at equal intervals from each other, and the discharge guide roller is provided with second annular grooves which correspond one to one with the first annular grooves.