Leveling device for polyester fabric production
By introducing expansion components, ironing components and cooling components into the leveling device for production of polyester cloth, the problem of wrinkles and long cooling time after heating is solved during the downpressing process of polyester cloth, which achieves better flattening effect and rapid cooling.
Patent Information
- Application Number
- CN202421507122.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing leveling device for the production of polyester cloth lacks leveling components and cooling components, which leads to the problem of wrinkles and long cooling time after heating during the downpressure process.
A flattening device for the production of polyester cloth is designed, including a deployment assembly, an ironing assembly and a cooling assembly. The expansion assembly uses an electric sliding guide to slide the slider outward, and the polyester cloth is deployed laterally to avoid winding and wrinkling; the ironing assembly achieves flat shape through heating plates and pressing rollers; the cooling assembly is quickly cooled and shaped through humidifiers and water tanks.
Through the lateral expansion function of the expansion assembly, the polyester cloth is avoided to form wrinkles during the downpressing process; the ironing assembly is heated and compacted to ensure the flatness and shape of the fabric; the cooling time of the polyester cloth after heating is shortened by rapid cooling of the cooling assembly.
Smart Images
Figure CN222893388U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polyester cloth processing, in particular to a flattening device for polyester cloth production. Background Art
[0002] Polyester cloth is a synthetic fiber made of polyester fiber, commonly known as "polyester". It has many advantages, such as good wrinkle resistance and shape retention, and very good wear resistance. Polyester cloth is widely used in clothing and interior decoration due to its high strength and elastic recovery ability.
[0003] The common flattening device for polyester fabric production only includes a tension component and an ironing component. After hot ironing, the fabric is immediately rolled up, which may cause wrinkles on the fabric and affect the flattening effect. In addition, when the wrinkles of the polyester fabric are pressed during the downward pressure process, the device cannot actively smooth them out, which easily leads to the problem of overlapping wrinkles.
[0004] Therefore, the above-mentioned flattening device for the production of polyester cloth lacks flattening components and cooling components, and cannot ensure whether the polyester cloth is folded when pressed down and cannot be cooled immediately after heating. This problem urgently needs to be solved to improve the use scenario of the flattening device for the production of polyester cloth. Utility Model Content
[0005] In order to overcome the common polyester cloth production flattening device, which only includes a tension component and an ironing component, the cloth is immediately rolled up after the hot ironing is completed, which will cause the polyester cloth to not be flattened well, affecting the overall flattening effect, and when the wrinkles of the polyester cloth are pressed during the pressing process, it cannot be actively flattened and unfolded, which can easily lead to the problem of overlapping wrinkles.
[0006] The technical scheme of the utility model is: a flattening device for the production of polyester cloth, comprising a workbench, a sliding groove is provided at the upper end of the workbench, an adjustment component is arranged inside the sliding groove, an unfolding component is arranged at the front side of the upper end of the workbench, the unfolding component comprises a mounting plate, an electric sliding guide rail, and a sliding block, two mounting plates are connected to the left and right ends of the workbench, an electric sliding guide rail is connected between the two mounting plates, two electric sliding guide rails are arranged, the lower ends of the two electric sliding guide rails are connected to the sliding blocks, an ironing component is arranged at the upper end of the workbench, a cooling component is installed on the workbench, and a tension component is arranged at the rear end of the workbench.
[0007] Preferably, an unfolding component is provided to unfold the polyester cloth laterally before pressing it down to be flattened, and the two sliding blocks are driven by an electric sliding guide to slide outwards to unfold the polyester cloth below laterally, and then avoid rolling it up, thereby avoiding the problem of wrinkles formed by rolling up and folding the two sides and pressing them down.
[0008] Preferably, the adjustment assembly includes a sliding plate and a bolt; the sliding plate is slidably connected to the inside of the sliding groove, and a bolt is provided at the lower end of the sliding groove. The bolt is threadedly connected to the workbench, and the bolt is movably connected to the sliding plate. By turning the bolt, the bolt rotates and squeezes into the sliding groove, pushing the sliding plate to slide on the sliding groove, which is convenient for adaptation and adjustment according to the thickness of the polyester cloth.
[0009] Preferably, the unfolding component includes a mounting plate, an electric sliding rail, and a sliding block; two mounting plates are connected to the left and right ends of the workbench, an electric sliding rail is connected between the two mounting plates, two electric sliding rails are provided, and the lower ends of the two electric sliding rails are connected to sliding blocks. The electric sliding rails drive the sliding blocks to move to both sides, thereby unfolding the edges of the polyester cloth to avoid rolling up. The surface of the sliding block is polished to reduce most of the friction and avoid damage to the polyester cloth.
[0010] Preferably, the ironing assembly includes a heating plate, a support plate, and a motor; the upper end of the workbench is connected to the heating plate, the left and right ends of the workbench are connected to two support plates, and the right end of the support plate is connected to the motor. The motor drives the crank to rotate so that the pressure roller and the heating plate are fitted together, and the pressure during ironing can be adjusted to make the polyester cloth easier to flatten and shape.
[0011] Preferably, the ironing assembly includes a crank and a pressure roller; the output end of the motor extends to the inner side of the support plate and is connected to the crank, and the front side of the right end of the crank is rotatably connected to the pressure roller. The adjustable ironing mechanism can adjust the height of the pressure roller when the heating plate is not used so that the pressure roller assists the tension system.
[0012] Preferably, the right end of the pressure roller is rotatably connected to the same crank, and the crank is rotatably connected to the support plate. Two cranks are provided, and the two cranks are used to stabilize the pressure roller and prevent the pressure roller from deflecting.
[0013] Preferably, the cooling component includes a humidifier and a water injection tank; a humidifier is arranged inside the workbench, and the left end of the humidifier is connected to the water injection tank, and water is injected into the water injection tank and sprayed out through the humidifier so that the heated polyester cloth can be quickly cooled and shaped, avoiding the problem of long cooling time after heating.
[0014] Preferably, the tension assembly includes a connecting plate, a tension roller, and a winding mechanism; a connecting plate is connected to the left and right sides of the upper end of the workbench, two tension rollers are rotatably connected between the two connecting plates, and the rear end of the workbench is connected to the winding mechanism. When the polyester cloth is wound through the winding mechanism, it is flattened by the two tension rollers and then enters the winding mechanism for winding.
[0015] Beneficial effects of the utility model:
[0016] 1. By setting up an unfolding component, the polyester cloth is unfolded horizontally before being pressed down and flattened, and the electric sliding guide rail drives the two sliding blocks to slide outward to unfold the polyester cloth below horizontally, and then avoids rolling up, thereby avoiding the problem of wrinkles formed by rolling up and folding on both sides;
[0017] 2. By setting up a cooling component and an ironing component, the motor drives the crank to rotate so that the pressing roller and the heating plate can be fitted together, and the pressure during ironing can be adjusted to make the polyester cloth easier to flatten and shape. Then water is injected into the water filling tank and sprayed out through a humidifier so that the heated polyester cloth can be quickly cooled and shaped, avoiding the problem of long cooling time after heating. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 What is shown is a three-dimensional structural schematic diagram of a flattening device for producing polyester cloth of the utility model;
[0019] Figure 2 What is shown is a three-dimensional cross-sectional structural schematic diagram of a flattening device for producing polyester cloth of the utility model;
[0020] Figure 3 Shown is a schematic diagram of the installation structure of a leveling assembly of a leveling device for producing polyester cloth according to the utility model;
[0021] Figure 4 What is shown is a schematic diagram of the installation structure of a three-dimensional front section assembly of a flattening device for producing polyester cloth according to the utility model;
[0022] Figure 5 What is shown is a rear view stereoscopic structural schematic diagram of a flattening device for producing polyester cloth according to the utility model.
[0023] In the figure: 1. workbench; 2. sliding groove; 3. adjustment component; 4. unfolding component; 5. ironing component; 6. cooling component; 7. tension component; 301. sliding plate; 302. bolt; 401. mounting plate; 402. electric sliding guide; 403. sliding block; 501. heating plate; 502. support plate; 503. motor; 504. crank; 505. pressure roller; 601. humidifier; 602. water filling tank; 701. connecting plate; 702. tension roller; 703. winding mechanism. DETAILED DESCRIPTION
[0024] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0025] See also Figure 1The utility model provides an embodiment: it includes a workbench 1, a sliding groove 2 is opened at the upper end of the workbench 1, an adjustment component 3 is arranged inside the sliding groove 2, an expansion component 4 is arranged on the front side of the upper end of the workbench 1, the expansion component 4 includes a mounting plate 401, an electric sliding guide rail 402, and a sliding block 403, two mounting plates 401 are connected to the left and right ends of the workbench 1, an electric sliding guide rail 402 is connected between the two mounting plates 401, two electric sliding guide rails 402 are arranged, and the lower ends of the two electric sliding guide rails 402 are connected to the sliding block 403, an ironing component 5 is arranged at the upper end of the workbench 1, a cooling component 6 is installed on the workbench 1, and a tension component 7 is arranged at the rear end of the workbench 1.
[0026] See also Figure 1-3 In this embodiment, by setting an unfolding component 4, the polyester cloth is horizontally unfolded before being pressed down and flattened, and the two sliding blocks 403 are driven to slide outward by the electric sliding guide rail 402 to unfold the polyester cloth below horizontally, and then avoid rolling up, thereby avoiding the problem of rolling up, folding and pressing down on both sides to form wrinkles. The adjustment component 3 includes a sliding plate 301 and a bolt 302; the sliding groove 2 is internally slidably connected with the sliding plate 301, and the lower end of the sliding groove 2 is provided with a bolt 302, the bolt 302 is threadedly connected to the workbench 1, and the bolt 302 is movably connected to the sliding plate 301. The bolt 302 is rotated, and the bolt 302 rotates to squeeze into the sliding groove 2, pushing the sliding plate 301 to slide on the sliding groove 2, which is convenient for adaptation and adjustment according to the thickness of the polyester cloth. The unfolding component 4 includes a mounting plate 401, an electric Sliding guide rails 402 and sliding blocks 403; two mounting plates 401 are connected to the left and right ends of the workbench 1, and an electric sliding guide rail 402 is connected between the two mounting plates 401. Two electric sliding guide rails 402 are provided, and the lower ends of the two electric sliding guide rails 402 are connected to sliding blocks 403. The electric sliding guide rails 402 drive the sliding blocks 403 to move to both sides, so as to unfold the edges of the polyester cloth to avoid rolling up. The surface of the sliding block 403 is polished to reduce most of the friction to avoid damage to the polyester cloth. The electric sliding guide rails 402 drive the two sliding blocks 403 to slide outward, so as to fix and unfold the two sides of the polyester cloth to prevent curling. The bolt 302 is turned, and the bolt 302 squeezes the sliding plate 301 to make it slide in the sliding groove 2, so as to adjust the tightness of the unfolding component 4 according to actual conditions.
[0027] See also Figure 4-5The ironing assembly 5 includes a heating plate 501, a support plate 502, and a motor 503. The upper end of the workbench 1 is connected to the heating plate 501, and the left and right ends of the workbench 1 are connected to two support plates 502. The right end of the support plate 502 is connected to the motor 503; the motor 503 drives the crank 504 to rotate so that the pressing roller 505 is fitted with the heating plate 501, and the pressure during ironing is adjusted to make the polyester cloth easier to flatten and shape. The ironing assembly 5 includes a crank 504, The output end of the motor 503 extends to the inner side of the support plate 502 and is connected to a crank 504. The front side of the right end of the crank 504 is rotatably connected to the pressure roller 505. The right end of the pressure roller 505 is rotatably connected to the same crank 504. The crank 504 is rotatably connected to the support plate 502. There are two cranks 504. The adjustable ironing mechanism can increase the height of the pressure roller 505 when the heating plate 501 is not used, so that the pressure roller 505 assists the tension system. The cooling group Part 6 includes a humidifier 601 and a water injection tank 602; the workbench 1 is provided with a humidifier 601, and the left end of the humidifier 601 is connected to the water injection tank 602, and then water is injected into the water injection tank 602 and sprayed out through the humidifier 601 so that the heated polyester cloth can be quickly cooled and shaped, avoiding the problem of long cooling time after heating, and the polyester cloth is laminated with the heating plate 501 to heat the polyester cloth, and then water is injected into the water injection tank 602, and the water is sprayed out through the humidifier 601. The device 601 is atomized to accelerate cooling, and the tension component 7 includes a connecting plate 701, a tension roller 702, and a winding mechanism 703; the left and right sides of the upper end of the workbench 1 are connected with connecting plates 701, and two tension rollers 702 are rotatably connected between the two connecting plates 701. The rear end of the workbench 1 is connected with a winding mechanism 703. When the winding mechanism 703 is used for winding, the polyester cloth is flattened by the two tension rollers 702 and then enters the winding mechanism 703 for winding.
[0028] When working, the polyester cloth passes through the bottom of the adjustment component 3, passes through the pressure roller 505, then passes around the first tension roller 702 from the bottom, and then passes over the second tension roller 702, and finally installed on the winding mechanism 703, and the winding mechanism 703 is started, thereby driving the polyester cloth to be wound, and the two sliding blocks 403 are driven to slide outward by the electric sliding guide rail 402, so that the two sides of the polyester cloth are fixed and unfolded to prevent curling, and the bolt 302 is turned, and the bolt 302 squeezes the sliding plate 301 to make it in the sliding groove 2, thereby adjusting the tightness of the unfolding assembly 4 according to actual conditions, starting the motor 503, and the motor 503 drives the crank 504 to rotate, thereby adjusting the height of the pressing roller 505, and the polyester cloth is fitted with the heating plate 501, so as to heat the polyester cloth, and then water is injected into the water injection tank 602, and the water is atomized by the humidifier 601, so as to be sprayed toward the polyester cloth above, accelerating the cooling of the polyester cloth, and then being leveled by the tension roller 702, and finally entering the winding mechanism 703, so as to complete the leveling and winding work of the polyester cloth.
[0029] Through the above steps, the polyester cloth is horizontally unfolded before being pressed down and flattened, and the electric sliding guide rail 402 drives the two sliding blocks 403 to slide outward to unfold the polyester cloth below horizontally, and then avoids rolling up, thereby avoiding the two sides from rolling up, folding and pressing down to form wrinkles, and then cooperates with the ironing component 5 and the cooling component 6 to solve the problem of long cooling time after ironing.
[0030] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A flattening device for producing polyester fabric, comprising a workbench (1), characterized in that: A sliding groove (2) is provided at the upper end of the workbench (1), an adjustment component (3) is arranged inside the sliding groove (2), an unfolding component (4) is arranged at the front side of the upper end of the workbench (1), the unfolding component (4) comprises a mounting plate (401), an electric sliding guide rail (402), and a sliding block (403), two mounting plates (401) are connected to the left and right ends of the workbench (1), an electric sliding guide rail (402) is connected between the two mounting plates (401), two electric sliding guide rails (402) are arranged, and the lower ends of the two electric sliding guide rails (402) are connected to the sliding block (403), an ironing component (5) is arranged at the upper end of the workbench (1), a cooling component (6) is installed on the workbench (1), and a tension component (7) is arranged at the rear end of the workbench (1).
2. A flattening device for producing polyester cloth according to claim 1, characterized in that: The adjustment assembly (3) comprises a sliding plate (301) and a bolt (302); the sliding plate (301) is slidably connected inside the sliding groove (2); a bolt (302) is provided at the lower end of the sliding groove (2); the bolt (302) is threadedly connected to the workbench (1); and the bolt (302) is movably connected to the sliding plate (301).
3. The flattening device for producing polyester cloth according to claim 1, characterized in that: The ironing assembly (5) comprises a heating plate (501), a supporting plate (502), and a motor (503); the upper end of the workbench (1) is connected to the heating plate (501), the left and right ends of the workbench (1) are connected to two supporting plates (502), and the right end of the supporting plate (502) is connected to the motor (503).
4. A flattening device for producing polyester cloth according to claim 3, characterized in that: The ironing assembly (5) comprises a crank (504) and a pressure roller (505); the output end of the motor (503) extends to the inner side of the support plate (502) and is connected to the crank (504); the front side of the right end of the crank (504) is rotatably connected to the pressure roller (505).
5. A flattening device for producing polyester cloth according to claim 4, characterized in that: The right end of the pressure roller (505) is rotatably connected to a same crank (504), and the crank (504) is rotatably connected to the support plate (502), and two cranks (504) are provided.
6. The flattening device for producing polyester cloth according to claim 1, characterized in that: The cooling component (6) comprises a humidifier (601) and a water injection tank (602); the humidifier (601) is arranged inside the workbench (1), and the left end of the humidifier (601) is connected to the water injection tank (602).
7. The flattening device for producing polyester cloth according to claim 1, characterized in that: The tension assembly (7) comprises a connecting plate (701), a tension roller (702), and a winding mechanism (703); the left and right sides of the upper end of the workbench (1) are connected to the connecting plates (701), two tension rollers (702) are rotatably connected between the two connecting plates (701), and the rear end of the workbench (1) is connected to the winding mechanism (703).