Shaping device for denim fabric

By designing a shaping device for denim fabrics, including automatic loading and unloading and vacuum cleaning functions, the problems of manual operation and high-temperature accidental burns in existing devices are solved, and higher convenience, safety and functionality are achieved.

CN222893390UActive Publication Date: 2025-05-23FOSHAN HOTLINE TEXTILE CO LTD
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Patent Information

Application Number
CN202421721375.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-05-23
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

The existing denim fabric shaping device lacks an auxiliary loading and unloading mechanism, which leads to inconvenient manual operation and a safety hazard of high temperature accidental burns.

Method used

A shaping device including a base, feeding assembly and auxiliary assembly is designed to realize automatic loading and unloading operation through sliding and clamping, and surface cleaning is performed using vacuum negative pressure to improve the convenience and safety of the continuous use of the device.

Benefits of technology

Through automated loading and unloading operations, the continuous use convenience and safety of the shaping device are improved, the risk of manual operation is reduced, and the functionality and use effect of the device are improved through vacuum cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of denim fabric, in particular to a shaping device for denim fabric, which comprises a base, a feeding component and an auxiliary component, the top of the base is connected with a frame through bolts, the top of the frame is slidably connected with the feeding component, and the auxiliary component is arranged at the top of the feeding component; the feeding assembly comprises a bottom plate, a pressing plate is arranged at the top of the bottom plate, a pressing rod is arranged at the top of the pressing plate, one end of the pressing rod penetrates through the pressing plate and is connected with the bottom plate through a bolt, and the position, located at the top of the pressing plate, of the periphery of the pressing rod is sleeved with a pressing spring. The auxiliary feeding and discharging mechanism is additionally arranged, auxiliary feeding and discharging actions are utilized, manual operation is replaced, the continuous use convenience of the device is improved, meanwhile, the safety of actual operation can be improved, and therefore the use effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of denim fabrics, in particular to a shaping device for denim fabrics. Background Art

[0002] The production of denim originated in the United States. It is a thicker color-woven warp twill cotton cloth. The warp yarn is dark in color, generally indigo blue, and the weft yarn is light in color, generally light gray or scoured white yarn. It is also called indigo work cloth. During the weaving process, the warp yarn and the weft yarn are stretched by different degrees of tension. When the denim samples or garments are cut and shaped, wrinkles and zipper wrinkles are easily caused. The surface of the cloth is not smooth and flat, and needs to be shaped by an ironing and shaping device.

[0003] At present, when using a shaping device, there is a lack of an auxiliary loading and unloading mechanism. Usually, when the device is used, the two ends of the denim fabric need to be manually fixed in advance to improve the stability during the shaping process. However, when the device is used continuously to process the denim fabric, the heat generated by the steam can easily cause accidental burns to the human body, affecting the safety and flexibility of continuous use. Therefore, a shaping device for denim fabric is proposed to increase the auxiliary loading and unloading mechanism, utilize the auxiliary loading and unloading action to replace manual operation, improve the convenience of continuous use of the device, and improve the safety of actual operation, thereby improving the use effect. Utility Model Content

[0004] In view of the problems in the prior art, the utility model provides a shaping device for denim fabrics, so as to add an auxiliary loading and unloading mechanism, utilize the auxiliary loading and unloading action to replace manual operation, thereby improving the use effect.

[0005] The technical solution adopted by the utility model to solve the technical problem is a shaping device for denim fabrics, comprising a base, a feeding assembly and an auxiliary assembly, the top of the base is connected to a frame by bolts, the top of the frame is slidably connected with the feeding assembly, and the top of the feeding assembly is provided with an auxiliary assembly;

[0006] The feeding assembly includes a base plate, a pressure plate is arranged on the top of the base plate, a pressure rod is arranged on the top of the pressure plate, and one end of the pressure rod passes through the pressure plate and is connected to the base plate by bolts, and a compression spring is arranged on the periphery of the pressure rod and on the top of the pressure plate.

[0007] By adopting the above technical solution, it is convenient to utilize sliding and clamping methods to replace manual automatic loading and unloading operations, thereby improving the flexibility of continuous use and the safety of operation.

[0008] Specifically, the auxiliary component includes a sliding frame, and the sliding frame is slidably connected to the frame through sliders on both sides. A mounting frame is provided at the bottom of the sliding frame. A pressure roller is rotatably connected to the mounting frame through a rotating shaft. The back of the mounting frame is connected to a recovery groove through bolts, and a filter is installed in the recovery groove through a card slot.

[0009] By adopting the above technical solution, it is convenient to use vacuum negative pressure to assist in cleaning the surface of the device.

[0010] Specifically, a screw rod is installed in the frame through a bearing, a corresponding ball slider is provided on the outer sleeve of the screw rod, and the ball slider is connected to the base plate through bolts, a servo motor is connected to the outer side of the frame through bolts, and the servo motor is connected to the screw rod through a driving shaft.

[0011] By adopting the above technical solution, it is convenient to use the ball screw to drive the bottom plate to move horizontally to assist loading and unloading operations.

[0012] Specifically, the top of the pressing plate is connected with a handle via bolts.

[0013] By adopting the above technical solution, it is convenient to manually lift the pressure plate and slide it upward.

[0014] Specifically, the outer side of the mounting frame is connected to the second ironing box via bolts, the top of the sliding frame is connected to the cylinder via bolts, and the output end of the cylinder is connected to the mounting frame via bolts.

[0015] By adopting the technical solution, it is convenient to iron the top of the denim fabric.

[0016] Specifically, the frame includes an ironing box, the ironing box includes a through hole, and a positioning groove is provided on the top of the frame at one side of the ironing box.

[0017] By adopting the technical solution, it is convenient to deliver the ejected steam to perform ironing and shaping processing on the bottom of the cloth.

[0018] Specifically, the bottom of the frame is connected to a steam generator by bolts, a vacuum pump is arranged on the outside of the steam generator, the surface of the frame is connected to an electric push rod by bolts, and the output end of the electric push rod is connected to an auxiliary component by bolts.

[0019] By adopting the above technical solution, it is convenient to generate steam for ironing and shaping processing.

[0020] Beneficial effects of the utility model:

[0021] (1) The shaping device for denim fabric described in the utility model can increase the auxiliary feeding mechanism by sliding and squeezing through the bottom plate, pressure plate, pressure rod and pressure spring, replacing the traditional manual feeding method, thereby improving the convenience of continuous use of the device and improving the safety hazard caused by accidental high temperature contact, making it safer and more reliable to use.

[0022] (2) The utility model discloses a shaping device for denim fabrics, which, through the provision of a sliding frame, a mounting frame, a pressure roller, a recovery tank and a filter screen, can utilize vacuum negative pressure to assist in cleaning the surface of the device while performing a feeding operation on the denim fabrics, thereby preventing the residual thread on the surface of the frame after the denim fabrics are cut from affecting the use effect and quality of the device, thereby increasing the functionality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0025] Figure 2 This is a schematic diagram of the structure of the feeding assembly of the utility model;

[0026] Figure 3 This is a schematic diagram of the cross-sectional structure of the frame of the utility model;

[0027] Figure 4 This is a schematic diagram of the auxiliary component structure of the utility model;

[0028] Figure 5 This is a schematic diagram of the frame structure of the utility model;

[0029] In the figure: 1. base; 2. frame; 201. screw rod; 202. ball slider; 203. ironing box; 204. through hole; 205. positioning groove; 3. feeding assembly; 301. bottom plate; 302. pressure plate; 303. pressure rod; 304. compression spring; 305. handle; 4. auxiliary assembly; 401. sliding frame; 402. mounting frame; 403. recovery tank; 404. filter; 405. second ironing box; 406. cylinder; 407. pressure roller; 5. steam generator; 6. vacuum pump; 7. servo motor; 8. electric push rod. DETAILED DESCRIPTION

[0030] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0031] In order to facilitate the addition of auxiliary loading and unloading mechanisms, auxiliary loading and unloading actions are used to replace manual operations, thereby improving the use effect, such as Figure 1-3 As shown, a shaping device for denim fabrics described in the utility model comprises a base 1, a feeding assembly 3 and an auxiliary assembly 4, the top of the base 1 is connected to a frame 2 by bolts, the top of the frame 2 is slidably connected with the feeding assembly 3, and the top of the feeding assembly 3 is provided with an auxiliary assembly 4;

[0032] The feeding assembly 3 includes a base plate 301, a pressure plate 302 is arranged on the top of the base plate 301, a pressure rod 303 is arranged on the top of the pressure plate 302, and one end of the pressure rod 303 passes through the pressure plate 302 and is connected to the base plate 301 by bolts, and a compression spring 304 is arranged on the top of the pressure plate 302 around the periphery of the pressure rod 303.

[0033] When in use, the bottom plate 301, the pressure plate 302, the pressure rod 303 and the pressure spring 304 can be used to drive the denim fabric to move by sliding and clamping, thereby forming an auxiliary loading and unloading mechanism, improving the flexibility of continuous use of the device, and also helping to improve the safety of operation.

[0034] In order to reduce the residual wire material and improve the convenience of use, for example, Figure 1 , Figure 4 As shown, the utility model also includes that the auxiliary component 4 includes a sliding frame 401, and the sliding frame 401 is slidably connected to the frame 2 through sliders on both sides, a mounting frame 402 is provided at the bottom of the sliding frame 401, a pressure roller 407 is rotatably connected to the mounting frame 402 through a rotating shaft, a recovery groove 403 is connected to the back of the mounting frame 402 through bolts, and a filter screen 404 is installed in the recovery groove 403 through a card slot.

[0035] When in use, a second vacuum pump is provided on the back of the frame 2, and the air inlet end of the second vacuum pump is connected to the recovery tank 403 through a conduit. The negative pressure generated by the suction of the second vacuum pump can assist in cleaning the surface of the device during the process of feeding the denim fabric, thereby reducing the impact of thread residue on the use of the device.

[0036] For example, Figure 3 As shown, the utility model also includes that a screw rod 201 is installed in the frame 2 through a bearing, the outer sleeve of the screw rod 201 is provided with a corresponding ball slider 202, and the ball slider 202 is connected to the base plate 301 through bolts, and the outer side of the frame 2 is connected to a servo motor 7 through bolts, and the servo motor 7 is connected to the screw rod 201 through a driving shaft.

[0037] When in use, the servo motor 7 drives the screw rod 201 to rotate, and the ball slider 202 can drive the bottom plate 301 to move horizontally to perform loading and unloading operations.

[0038] For example, Figure 2As shown, the utility model also includes that the top of the pressing plate 302 is connected with a handle 305 via bolts.

[0039] When in use, the handle 305 facilitates manual lifting of the pressing plate 302 .

[0040] For example, Figure 4 As shown, the utility model also includes that the outer side of the mounting frame 402 is connected to a second ironing box 405 by bolts, the top of the sliding frame 401 is connected to a cylinder 406 by bolts, and the output end of the cylinder 406 is connected to the mounting frame 402 by bolts.

[0041] When in use, the second ironing box 405 and the cylinder 406 are used to facilitate ironing and shaping of the top of the denim fabric.

[0042] For example, Figure 5 As shown, the utility model further includes that the frame 2 includes an ironing box 203 , the ironing box 203 includes a through hole 204 , and a positioning groove 205 is provided on one side of the top of the frame 2 located at the ironing box 203 .

[0043] When in use, steam is conveniently delivered through the ironing box 203 and the through hole 204 to perform ironing processing on the cloth.

[0044] For example, Figure 1 As shown, the utility model also includes that the bottom of the frame 2 is connected to a steam generator 5 by bolts, a vacuum pump 6 is arranged on the outside of the steam generator 5, the surface of the frame 2 is connected to an electric push rod 8 by bolts, and the output end of the electric push rod 8 is connected to an auxiliary component 4 by bolts.

[0045] When in use, the steam generator 5 includes a pressure pump, and the steam generator 5 is connected to the ironing box 203 and the second ironing box 405 through a conduit, and a control valve is provided at the air outlet end of the conduit.

[0046] When the utility model is used, the operator first pulls the handle 305 upwards, puts one end of the cloth between the bottom plate 301 and the pressing plate 302, and uses the elastic force of the compression spring 304 to push the pressing plate 302 down to clamp and fix the end of the denim cloth, then manually turns on the servo motor 7 to drive the screw rod 201 to rotate, and uses the ball slider 202 to drive the feeding assembly 3 to perform displacement feeding action, and at the same time manually turns on the second vacuum pump and the electric push rod 8 to drive the sliding frame 401 to move horizontally, and the negative pressure generated by the vacuum draws the thread material remaining on the surface of the frame 2 into the recovery tank 40 3 is used for auxiliary cleaning and recycling. When one end of the denim fabric is sent to the other end of the frame 2, the vacuum pump 6 is manually turned on to absorb the other end of the fabric through the negative pressure generated by the positioning groove 205, thereby completing the auxiliary feeding action of the denim fabric. Finally, the steam generator 5, the electric push rod 8 and the pressure pump are manually turned on to increase the pressure in the steam generator 5 through the pressure pump, so that the steam is ejected from the through hole 204 of the ironing box 203 and the second ironing box 405 through the conduit, and the denim fabric is ironed and shaped. The overall structure is simple and the use is more flexible and safe.

[0047] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.

Claims

1. A shaping device for denim fabric, characterized in that: The machine comprises a base (1), a feeding assembly (3) and an auxiliary assembly (4); the top of the base (1) is connected to a frame (2) via bolts; the top of the frame (2) is slidably connected to the feeding assembly (3); and the top of the feeding assembly (3) is provided with an auxiliary assembly (4); The feeding assembly (3) comprises a base plate (301), a pressure plate (302) is arranged on the top of the base plate (301), a pressure rod (303) is arranged on the top of the pressure plate (302), and one end of the pressure rod (303) passes through the pressure plate (302) and is connected to the base plate (301) by bolts, and a compression spring (304) is arranged on the periphery of the pressure rod (303) and is located on the top of the pressure plate (302).

2. A shaping device for denim fabric according to claim 1, characterized in that: The auxiliary component (4) comprises a sliding frame (401), and the sliding frame (401) is slidably connected to the frame (2) via sliders on both sides; a mounting frame (402) is provided at the bottom of the sliding frame (401); a pressure roller (407) is rotatably connected to the mounting frame (402) via a rotating shaft; a recovery groove (403) is connected to the back of the mounting frame (402) via bolts; a filter screen (404) is installed in the recovery groove (403) via a card slot.

3. A shaping device for denim fabric according to claim 1, characterized in that: A screw rod (201) is installed in the frame (2) via a bearing, a corresponding ball slider (202) is sleeved on the outer periphery of the screw rod (201), and the ball slider (202) is connected to a base plate (301) via bolts, a servo motor (7) is connected to the outer side of the frame (2) via bolts, and the servo motor (7) is connected to the screw rod (201) via a drive shaft.

4. A shaping device for denim fabric according to claim 1, characterized in that: The top of the pressing plate (302) is connected to a handle (305) via bolts.

5. A shaping device for denim fabric according to claim 2, characterized in that: The outer side of the mounting frame (402) is connected to a second ironing box (405) via bolts, the top of the sliding frame (401) is connected to a cylinder (406) via bolts, and the output end of the cylinder (406) is connected to the mounting frame (402) via bolts.

6. A shaping device for denim fabric according to claim 1, characterized in that: The frame (2) comprises an ironing box (203), the ironing box (203) comprises a through hole (204), and a positioning groove (205) is provided at the top of the frame (2) and located on one side of the ironing box (203).

7. A shaping device for denim fabric according to claim 1, characterized in that: The bottom of the frame (2) is connected to a steam generator (5) by bolts, a vacuum pump (6) is arranged on the outside of the steam generator (5), the surface of the frame (2) is connected to an electric push rod (8) by bolts, and the output end of the electric push rod (8) is connected to an auxiliary component (4) by bolts.