Portable turnout roller adjusting ruler

By designing a portable switch roller adjustment ruler, using arc-shaped lockers and horizontal measurement devices, the problems of many switch roller measurement tools and complicated processes in the prior art are solved, and fast and accurate roller height adjustment and measurement are achieved, and working efficiency is improved.

CN222893441UActive Publication Date: 2025-05-23CHONGQING ELECTRIC SERVICE SECTION OF CHINA RAILWAY CHENGDU BUREAU GRP CO LTD
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Patent Information

Application Number
CN202421298707.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-05-23
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

In the prior art, there are many tools for measuring switch rollers, complicated processes and time-consuming operations, resulting in long roller adjustment time and low efficiency.

Method used

A portable switch roller adjustment ruler is designed, including an arc locker, a horizontal ruler and a horizontal measuring device. By bonding with the roller through the arc locker, the height difference is detected by using the horizontal measuring device and the measurement pad to achieve fast and accurate roller height adjustment.

Benefits of technology

The device has various functions and is easy to operate. It can simultaneously measure the height difference between the roller and the sliding table and the gap between the pointed rail and the roller, shortening the roller adjustment time and improving working efficiency.

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Abstract

The utility model relates to the technical field of railway tracks, in particular to a portable turnout roller adjusting ruler which comprises an arc-shaped clamping seat, a horizontal ruler is connected to the arc-shaped clamping seat, a horizontal measuring device is arranged on the horizontal ruler, and a first measuring cushion block and a second measuring cushion block are sequentially arranged at the bottom of the horizontal ruler in the direction of the arc-shaped clamping seat. The second measuring cushion block is higher than the first measuring cushion block; the beneficial effects of the utility model are that: 1, the device has multiple functions, can measure the height difference between the roller and the sliding table, and can also measure the gap between the switch rail and the adjacent roller in the state of being closely attached to the steel rail; the structure is simple, carrying and operation are convenient, complex procedures caused by multiple measuring tools are avoided, the roller adjusting time is shortened, the working efficiency is improved, meanwhile, the using method is easy to grasp, and application and popularization are easy; and 3, the arc-shaped clamping seat is convenient to install on the roller wheel and good in force exertion, and does not generate too large friction with the roller wheel, and the flat bottom surface of the measuring cushion block on the leveling instrument is matched, so that the arc-shaped clamping seat is stably placed during measurement.
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Description

Technical Field

[0001] The utility model relates to the technical field of railway tracks, and in particular to a portable turnout roller adjustment ruler. Background Art

[0002] The roller assembly is a key component of the turnout point rail. Figure 3 , Figure 4 As shown, when the point rail is in a close contact state, the two rollers do not directly contact the bottom of the point rail, but maintain a gap of 1-2mm between the edges and corners of the bottom edge of the point rail to ensure that the point rail is supported by the slide bed under normal circumstances and maintains its stable position. However, when the point rail needs to be converted to a repelling state, the rollers play a key role. During the conversion of the point rail, the rollers begin to contact the point rail and lift it up. At this time, the rollers begin to support the point rail and convert the original sliding friction between the bottom of the point rail and the slide bed into rolling friction between the bottom of the point rail and the two rollers. The above-mentioned conversion greatly reduces the friction coefficient, thereby significantly reducing the resistance during the conversion of the point rail and reducing the pulling force; it not only helps to ensure the close contact of the point rail throughout the process, but also greatly improves the safety factor of the industrial and electrical joints of the turnout conversion system.

[0003] In order to avoid the negative impact caused by the malfunction of the turnout rollers, it is necessary to measure the height difference between the rollers, the height difference between the rollers and the slide bed, the gap between the point rail and the roller in a close fit state, etc. in daily turnout maintenance. Commonly used tools include spirit levels, angle rulers, gap rulers, steel rulers, etc. There are many tools, which are inconvenient to carry, and the procedures are complicated and time-consuming. Utility Model Content

[0004] In order to solve the problems in the prior art of multiple switch roller measuring tools, complicated procedures and time-consuming operation, the utility model provides a portable switch roller adjusting ruler, which has the characteristics of easy carrying and operation, diverse functions and efficient measurement.

[0005] A portable turnout roller adjustment ruler comprises an arc-shaped clamping seat, a level ruler is connected to the arc-shaped clamping seat, a level measuring device is arranged on the level ruler, a first measuring pad and a second measuring pad are arranged in sequence along the arc-shaped clamping seat at the bottom of the level ruler, the second measuring pad is higher than the first measuring pad, and the height difference matches the height difference between the two rollers of the turnout.

[0006] Furthermore, the inner wall of the top of the arc-shaped holder is flush with the bottom of the level ruler.

[0007] Furthermore, a receiving hole is provided at the top of the arc-shaped level, and the level measuring device is installed in the receiving hole.

[0008] Furthermore, the height between the bottom surface of the first measuring pad and the bottom surface of the level ruler is 2 mm, and the height between the bottom surface of the second measuring pad and the bottom surface of the level ruler is 3 mm.

[0009] Furthermore, the thickness of the arc-shaped holder is 1 mm-2 mm.

[0010] Furthermore, the level measuring device is a bubble level or an electronic level.

[0011] Furthermore, the surface of the level ruler is also provided with length scales and / or the surface of the arc-shaped holder is also provided with angle scale marks.

[0012] The use principle of the utility model is as follows: the arc-shaped holder is placed on the upper part of the roller, and then the first measuring pad or the second measuring pad is placed on the slide table, and the level is detected by using a level measuring device. Since the height of the first measuring pad or the second measuring pad is a standard value, if the level does not meet the requirements, the height of the roller needs to be adjusted until the level is achieved. In addition, there are two existing rollers, and there is a height difference between the two. The height of the first measuring pad or the second measuring pad can correspond to the height of the corresponding roller.

[0013] The beneficial effects of the utility model are as follows: 1. The device has multiple functions, and can measure the height difference between the roller and the slide table, and can also measure the gap between the point rail and the adjacent roller when the point rail is in close contact with the rail;

[0014] 2. Simple structure, easy to carry and operate, avoiding the complicated procedures caused by multiple measuring tools, shortening the time of roller adjustment, improving work efficiency, and easy to master the use method and easy to promote and use.

[0015] 3. The arc-shaped holder is easy to install on the roller, has good force, and does not produce too much friction between the roller and the roller. Combined with the flat bottom surface of the measuring pad on the level ruler, it is placed more stably during measurement. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A schematic diagram of the structure of a portable turnout roller adjustment ruler of the utility model;

[0017] Figure 2 This is a side structural diagram of the portable turnout roller adjustment ruler of the utility model;

[0018] Figure 3 It is a structural schematic diagram of a turnout roller in the prior art;

[0019] Figure 4 It is a schematic diagram of the three-dimensional structure of a turnout roller in the prior art;

[0020] Figure 5 This is a schematic diagram of the portable turnout roller of the utility model in use;

[0021] Figure 6 for Figure 5 The enlarged structure diagram at A in the middle;

[0022] Figure 7 This is a schematic diagram of the use of the portable turnout roller of the utility model;

[0023] In the figure: 1. arc-shaped holder; 2. level ruler; 3. level measuring device; 4. first measuring pad; 5. second measuring pad; 6. receiving hole; 7. roller base; 8. screw; 9. roller; 10. rail; 11. point rail; 12. slide bed. DETAILED DESCRIPTION

[0024] The portable turnout roller adjustment ruler of the utility model is further described below in conjunction with specific embodiments.

[0025] like Figure 1 , Figure 2 As shown, a portable switch roller 9 adjustment ruler includes an arc-shaped holder 1, a level ruler 2 is connected to the arc-shaped holder 1, a level measuring device 3 is provided on the level ruler 2, and a first measuring pad 4 and a second measuring pad 5 are provided at the bottom of the level ruler 2 in sequence along the arc-shaped holder 1. The second measuring pad 5 is higher than the first measuring pad 4, and the height difference matches the height difference between the two rollers 9 of the switch. In this embodiment, the arc-shaped holder 1 is semicircular, and the curvature is consistent with the curvature of the surface of the roller 9, so as to better fit the upper part of the roller 9. Figure 3 , 4 As shown, there are two rollers 9 in the prior art, of which the roller 9 near the point rail 11 is higher than the slide bed 12 by 2 mm, and the other roller 9 is higher than the slide bed 12 by 3 mm. Therefore, the present solution sets the corresponding height of the bottom surface of the first measuring pad 4 from the bottom surface of the level 2 by 2 mm, and the bottom surface of the second measuring pad 5 from the bottom surface of the level 2 by 3 mm.

[0026] like Figure 5 , Figure 6 , Figure 7As shown, when in use, the arc-shaped holder 1 is placed on the upper part of the roller 9, and then the bottom of the first measuring pad 4 or the second measuring pad 5 is overlapped and placed on the edge of the top surface of the slide table 12, and the horizontal measuring device 3 is observed to detect the horizontality. Since the height of the first measuring pad 4 or the second measuring pad 5 is a standard value set according to the height of the bottom surface of the pointed rail, when the horizontality does not meet the requirements, the height of the roller 9 needs to be adjusted until it is level. The height adjustment method of the roller 9 can refer to CN216809388U. An axial hole is provided on the side of the roller base 7, and a screw 8 is installed at the axial hole. A wedge-shaped inner push block is installed at the inner end of the screw 8. By loosening the bolts on the roller base 7 and then turning the screw 8, the screw 8 is used to push the wedge block to slide upward along the inclined surface, thereby pushing up the roller 9, and vice versa, the height of the roller 9 is lowered.

[0027] like Figure 2 As shown, the inner wall of the top of the arc-shaped holder 1 is flush with the bottom of the level 2. The bottom height of the level 2 is the top height of the roller 9. When manufacturing, it is only necessary to control the height of the first measuring pad 4 and the second measuring pad 5. In this embodiment, the arc-shaped holder 1, the level 2, the first measuring pad 4 and the second measuring pad 5 are all made of aluminum alloy.

[0028] like Figure 1 As shown, a receiving hole 6 is provided at the top of the arc-shaped level ruler 2, and the level measuring device 3 is installed in the receiving hole 6. The level measuring device 3 can be a bubble level or an electronic level. In this embodiment, a bubble level, specifically a tubular bubble level, is used, which can be directly embedded in the receiving hole 6.

[0029] like Figure 6 As shown, the thickness of the arc-shaped holder 1 is 1mm-2mm. The thickness of the arc-shaped holder 1 is used to measure the gap between the point rail 11 and the adjacent roller 9 when the point rail 11 is in close contact with the rail 10. If it is inserted just right, it is normal. Otherwise, if the gap is too large, it needs to be adjusted accordingly.

[0030] The surface of the level ruler 2 also has a length scale and / or the surface of the arc-shaped holder 1 also has an angle scale mark. In this embodiment, the surface of the level ruler 2 also has a length scale for measuring the width of the slide bed 12, the length of the roller 9, the distance between the center of the roller 9 and the slide bed 12, etc. (not shown in the figure). The surface of the arc-shaped holder 1 also has an angle scale mark for replacing a protractor to measure the angle of a workpiece (not shown in the figure).

Claims

1. A portable turnout roller adjustment ruler, characterized in that: The invention comprises an arc-shaped card seat (1), a level ruler (2) is connected to the arc-shaped card seat (1), a level measuring device (3) is provided on the level ruler (2), a first measuring pad (4) and a second measuring pad (5) are provided at the bottom of the level ruler (2) in sequence along the direction of the arc-shaped card seat (1), the second measuring pad (5) is higher than the first measuring pad (4), and the height difference matches the height difference between two rollers of the turnout.

2. The portable turnout roller adjustment ruler according to claim 1, characterized in that: The inner wall of the top of the arc-shaped holder (1) is flush with the bottom of the level ruler (2).

3. The portable turnout roller adjustment ruler according to claim 1 or 2, characterized in that: A receiving hole (6) is provided at the top of the arc-shaped level ruler (2), and the level measuring device (3) is installed in the receiving hole (6).

4. The portable turnout roller adjustment ruler according to claim 1 or 2, characterized in that: The bottom surface of the first measuring pad (4) is 2 mm away from the bottom surface of the level ruler (2), and the bottom surface of the second measuring pad (5) is 3 mm away from the bottom surface of the level ruler (2).

5. The portable turnout roller adjustment ruler according to claim 3, characterized in that: The bottom surface of the first measuring pad (4) is 2 mm away from the bottom surface of the level ruler (2), and the bottom surface of the second measuring pad (5) is 3 mm away from the bottom surface of the level ruler (2).

6. The portable turnout roller adjustment ruler according to claim 1, 2 or 5, characterized in that: The thickness of the arc-shaped holder (1) is 1 mm-2 mm.

7. The portable turnout roller adjustment ruler according to claim 3, characterized in that: The thickness of the arc-shaped holder (1) is 1 mm-2 mm.

8. The portable turnout roller adjustment ruler according to claim 4, characterized in that: The thickness of the arc-shaped holder (1) is 1 mm-2 mm.

9. The portable turnout roller adjustment ruler according to claim 1, 2, 5, 7 or 8, characterized in that: The level measuring device (3) is a bubble level or an electronic level.

10. The portable turnout roller adjustment ruler according to claim 1, 2, 5, 7 or 8, characterized in that: The surface of the level ruler (2) is also provided with length scales and / or the surface of the arc-shaped holder (1) is also provided with angle scale marks.

Citation Information

Patent Citations

  • Turnout roller device with adjustable height

    CN216809388U