Energy-saving device of compressor unit

Abstract

The utility model relates to the field of compressors, and discloses an energy-saving device of a compressor unit, which comprises two fixing holes, the two fixing holes are both arranged on the surface of a compressor body, a section of outlet pipe is fixed inside the fixing hole on the left side, a section of outlet pipe is fixed inside the fixing hole on the right side, and a section of outlet pipe is fixed inside the fixing hole on the right side. Positioning holes are formed in the surfaces of the first-section outlet pipe and the second-section outlet pipe, air pumps are fixed to the surfaces of the first-section outlet pipe and the second-section outlet pipe, air outlet pipes of the air pumps are fixedly inserted into the positioning holes, and intercepting plates are fixed to the interiors of the first-section outlet pipe and the second-section outlet pipe. According to the utility model, the position between the communication port and the adjusting plate can be changed, so that the inlet and outlet flow of the first-section outlet pipe can be adjusted, the load of the compressor is reduced, and then the load of the compressor can be further reduced by repeating the steps on the second-section outlet pipe.

Description

Technical Field

[0001] The utility model relates to the technical field of compressors, in particular to an energy-saving device for a compressor unit. Background Art

[0002] Air compressors are the basic products of industrial modernization. The commonly mentioned electrical and automation have the meaning of full pneumatics, and air compressors provide air source power. They are the core equipment of the pneumatic system and the main body of the electromechanical air source device. It is a device that converts the mechanical energy of the motive force into gas pressure energy. When the air compressor is running, it will compress the air in the air tank.

[0003] According to the Chinese patent with announcement number: CN220337033U, an energy-saving and consumption-reducing air compressor includes a compressor body, a positioning frame is fixedly connected to the front of the compressor body, a through groove is opened at the bottom of the positioning frame, an iron sheet is fixedly connected to the inner bottom wall of the positioning frame, a protective frame is movably connected to the top of the compressor body, a protective net is fixedly connected to the inner wall of the protective frame, a magnet is fixedly connected to the bottom of the protective frame, and an insert is fixedly connected to the bottom of the protective frame.

[0004] In the above scheme, a fan is used to reduce the temperature of the compressor during operation, which still has the following disadvantages: during the operation of the compressor, the temperature of the compressor may be too high due to excessive energy consumption, thereby increasing the load of the compressor. Utility Model Content

[0005] The utility model aims to provide an energy-saving device for a compressor unit, so as to solve the problem that the temperature of the compressor is too high during operation due to excessive energy consumption, thereby increasing the load of the compressor.

[0006] In order to achieve the above-mentioned purpose of the utility model, the utility model adopts the following technical scheme: an energy-saving device for a compressor unit, comprising two fixing holes, both of which are opened on the surface of the compressor body, a section of outlet pipe is fixed inside the left fixing hole, and two sections of outlet pipes are fixed inside the right fixing hole, positioning holes are opened on the surfaces of the one section of outlet pipe and the two section of outlet pipe, air pumps are fixed on the surfaces of the one section of outlet pipe and the two section of outlet pipe, the air outlet pipe of the air pump is fixedly inserted in the positioning hole, and interception plates are fixed inside the one section of outlet pipe and the two section of outlet pipe.

[0007] Preferably, a mounting groove is provided on the surface of the intercepting plate, a rotating column is fixed inside the mounting groove, connecting openings are provided on the bottom and top surfaces of the mounting groove, a rotating ring is rotatably inserted on the surface of the rotating column, and an adjustment plate is fixed on the surface of the rotating ring.

[0008] Preferably, a rocker is fixed on the surface of the rotating ring, sliding openings are provided on the surfaces of the first-stage outlet pipe and the second-stage outlet pipe, and one end of the rocker passes through the mounting groove and is slidably arranged with the sliding opening.

[0009] Preferably, the top ends of the first and second outlet pipes are detachably provided with connecting pipes, the surface of the bottom end of the connecting pipe is threadedly connected with a threaded pipe, a sealing ring is provided below the connecting pipe, one of the threaded pipes is threadedly connected to the surface of the top end of the first outlet pipe, and the other threaded pipe is threadedly connected to the surface of the top end of the second outlet pipe.

[0010] Preferably, a mounting base plate is provided below the compressor body, a plurality of mounting holes are provided on the top surface of the mounting base plate, and mounting bolts are rotatably inserted inside the mounting holes.

[0011] Preferably, two limiting arc plates are fixed to the top surface of the mounting base plate, a plurality of threaded holes are formed on one side of the limiting arc plates, and extrusion bolts are connected to the internal threads of the threaded holes.

[0012] Compared with the prior art, the energy-saving device of a compressor unit using the above technical solution has the following beneficial effects:

[0013] 1. When the compressor is working, the air pump will first increase the pressure in the outlet pipe, thereby increasing the reboiling point in the PP tower. Then the staff will apply force to the rotating ring through the rocker to make the rotating ring rotate on the surface of the rotating column, thereby driving the adjusting plate to slide inside the mounting groove, thereby changing the position between the connecting port and the adjusting plate, thereby adjusting the inlet and outlet flow of the outlet pipe, thereby reducing the load of the compressor. Then, the above steps will be repeated for the outlet pipe of the second section, thereby further reducing the load of the compressor.

[0014] 2. When using the compressor body, the staff will first buckle the connecting pipe on the top of the first outlet pipe and the second outlet pipe, and put the sealing ring between the connecting pipe and the first outlet pipe and the second outlet pipe, and then screw the threaded pipe between the first outlet pipe and the connecting pipe or the second outlet pipe and the connecting pipe, so as to fix the position of the connecting pipe, increase the firmness between the connecting pipes, and use the sealing ring to increase the sealing when installing the connecting pipe;

[0015] 3. When fixing the position of the compressor body, the staff will first pass the mounting bolt through the mounting hole and screw it into the mounting plane to fix the mounting base plate on the mounting plane. Then the staff will place the compressor body between the two limit arc plates, and then rotate the extrusion bolt inside the threaded hole to clamp and fix the compressor body between the two limit arc plates, which increases the convenience of replacing the damaged compressor body. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional schematic diagram of an embodiment.

[0017] Figure 2 It is an exploded perspective schematic diagram of an embodiment.

[0018] Figure 3 It is a schematic diagram of the explosion at the interception plate and the sealing ring in the embodiment.

[0019] Figure 4 It is a schematic diagram of the explosion of the rotating ring and the adjusting plate in the embodiment.

[0020] In the figure: 1. fixing hole; 2. compressor body; 3. one-stage outlet pipe; 4. air pump; 5. positioning hole; 6. interception plate; 7. mounting groove; 8. connecting port; 9. rotating column; 10. rotating ring; 11. adjusting plate; 12. rocker; 13. sliding port; 14. threaded pipe; 15. sealing ring; 16. connecting pipe; 17. mounting base plate; 18. mounting hole; 19. mounting bolt; 20. limiting arc plate; 21. threaded hole; 22. extrusion bolt; 23. two-stage outlet pipe. DETAILED DESCRIPTION

[0021] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings.

[0022] like Figure 1-Figure 4 As shown, an energy-saving device for a compressor unit comprises two fixing holes 1, both of which are provided on the surface of a compressor body 2, a section of outlet pipe 3 is fixed inside the left fixing hole 1, a second section of outlet pipe 23 is fixed inside the right fixing hole 1, positioning holes 5 are provided on the surfaces of the first section of outlet pipe 3 and the second section of outlet pipe 23, an air pump 4 is fixed on the surfaces of the first section of outlet pipe 3 and the second section of outlet pipe 23, an air outlet pipe of the air pump 4 is fixedly inserted into the positioning hole 5, an interception plate 6 is fixed inside the first section of outlet pipe 3 and the second section of outlet pipe 23, a mounting groove 7 is provided on the surface of the interception plate 6, a rotating column 9 is fixed inside the mounting groove 7, a connecting port 8 is provided on the bottom and top surfaces of the mounting groove 7, a rotating ring 10 is rotatably inserted on the surface of the rotating column 9, an adjusting plate 11 is fixed on the surface of the rotating ring 10, a rocker 12 is fixed on the surface of the rotating ring 10, a sliding port 13 is provided on the surfaces of the first section of outlet pipe 3 and the second section of outlet pipe 23, one end of the rocker 12 passes through the mounting groove 7 and is slidably arranged with the sliding port 13.

[0023] During use, the compressor body 2 will first increase the pressure in the first outlet pipe 3 through the air pump 4 during operation, thereby increasing the reboiling point in the PP tower. Then the staff will apply a force to the rotating ring 10 through the rocker 12, so that the rotating ring 10 rotates on the surface of the rotating column 9, thereby driving the adjustment plate 11 to slide inside the mounting groove 7, thereby changing the position between the connecting port 8 and the adjustment plate 11, thereby adjusting the flow rate in and out of the first outlet pipe 3, thereby reducing the load on the compressor. Then, the above steps are repeated for the second outlet pipe 23 to further reduce the load on the compressor.

[0024] like Figure 2 and Figure 3 As shown, the top ends of the first-stage outlet pipe 3 and the second-stage outlet pipe 23 are both detachably provided with a connecting pipe 16, the surface of the bottom end of the connecting pipe 16 is threadedly connected with a threaded pipe 14, and a sealing ring 15 is provided below the connecting pipe 16, one of the threaded pipes 14 is threadedly connected to the surface of the top end of the first-stage outlet pipe 3, and the other threaded pipe 14 is threadedly connected to the surface of the top end of the second-stage outlet pipe 23.

[0025] During use, when using the compressor body 2, the staff will first buckle the connecting pipe 16 above the first outlet pipe 3 and the second outlet pipe 23, and make the sealing ring 15 between the connecting pipe 16 and the first outlet pipe 3 and the connecting pipe 16 and the second outlet pipe 23, and then screw the threaded pipe 14 between the first outlet pipe 3 and the connecting pipe 16 or the second outlet pipe 23 and the connecting pipe 16, so as to fix the position of the connecting pipe 16, increase the firmness between the connecting pipes 16, and use the sealing ring 15 to increase the sealing when installing the connecting pipe 16.

[0026] like Figure 1 and Figure 2 As shown, a mounting base plate 17 is provided under the compressor body 2, and a plurality of mounting holes 18 are provided on the top surface of the mounting base plate 17, and mounting bolts 19 are rotatably inserted inside the mounting holes 18, and two limiting arc plates 20 are fixed on the top surface of the mounting base plate 17, and a plurality of threaded holes 21 are provided on one side of the limiting arc plates 20, and extrusion bolts 22 are connected to the internal threads of the threaded holes 21.

[0027] During use, when fixing the position of the compressor body 2, the staff will first pass the mounting bolt 19 through the mounting hole 18 and screw it into the mounting plane, so that the mounting base plate 17 can be fixed on the mounting plane. Then the staff will place the compressor body 2 between the two limiting arc plates 20, and then rotate the extrusion bolt 22 inside the threaded hole 21, so that the compressor body 2 can be clamped and fixed between the two limiting arc plates 20, thereby increasing the convenience of replacing the damaged compressor body 2.

[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An energy-saving device for a compressor unit, comprising two fixing holes (1), both of which are opened on the surface of a compressor body (2), characterized in that: A section of the outlet pipe (3) is fixed inside the left fixing hole (1), and a second section of the outlet pipe (23) is fixed inside the right fixing hole (1). Positioning holes (5) are provided on the surfaces of the section of the outlet pipe (3) and the second section of the outlet pipe (23). An air pump (4) is fixed on the surfaces of the section of the outlet pipe (3) and the second section of the outlet pipe (23). The air outlet pipe of the air pump (4) is fixedly inserted into the positioning hole (5). Intercepting plates (6) are fixed inside the section of the outlet pipe (3) and the second section of the outlet pipe (23).

2. The energy-saving device of a compressor unit according to claim 1, characterized in that: The intercepting plate (6) has a mounting groove (7) on its surface, a rotating column (9) is fixed inside the mounting groove (7), a connecting opening (8) is provided on the bottom and top surfaces of the mounting groove (7), a rotating ring (10) is rotatably inserted on the surface of the rotating column (9), and an adjusting plate (11) is fixed on the surface of the rotating ring (10).

3. The energy-saving device of a compressor unit according to claim 2, characterized in that: A rocker (12) is fixed on the surface of the rotating ring (10), and sliding openings (13) are provided on the surfaces of the first-stage outlet pipe (3) and the second-stage outlet pipe (23), and one end of the rocker (12) passes through the mounting groove (7) and is slidably arranged with the sliding opening (13).

4. The energy-saving device for a compressor unit according to claim 1, characterized in that: The top ends of the first outlet pipe (3) and the second outlet pipe (23) are both detachably provided with connecting pipes (16), the surface of the bottom end of the connecting pipe (16) is threadedly connected to a threaded pipe (14), a sealing ring (15) is provided below the connecting pipe (16), one of the threaded pipes (14) is threadedly connected to the surface of the top end of the first outlet pipe (3), and the other threaded pipe (14) is threadedly connected to the surface of the top end of the second outlet pipe (23).

5. The energy-saving device for a compressor unit according to claim 1, characterized in that: A mounting base plate (17) is provided below the compressor body (2), a plurality of mounting holes (18) are provided on the top surface of the mounting base plate (17), and mounting bolts (19) are rotatably inserted into the interior of the mounting holes (18).

6. The energy-saving device for a compressor unit according to claim 5, characterized in that: Two limiting arc plates (20) are fixed on the top surface of the installation base plate (17), a plurality of threaded holes (21) are opened on one side of the limiting arc plates (20), and the internal threads of the threaded holes (21) are connected with extrusion bolts (22).

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