Flat plate part lamination isolation structure and brake pump flange
By setting the structure of the isolating convex parts and forming concave parts on the sides of the flat plate parts, the problem of tight fitting of the flat plate parts during stacking and separation is solved, and the effect of convenient separation and improved production efficiency is achieved.
Patent Information
- Application Number
- CN202422115568.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-08-30
AI Technical Summary
Flat plate parts are prone to fit too closely during stacking, making it difficult to separate, affecting production efficiency, especially when stamping oil is adhered to after stamping.
A flat-plate parts laminated isolation structure is designed, by setting the isolation convex portion and the opposite molded recess on the side of the flat body, a gap is created between the flat body, and close contact is not possible, making it easy to separate.
The convenience of flat panel parts in the stacking and separation process is achieved, production efficiency is improved, and it has the advantage of low manufacturing cost through suitable stamping and forming processes.
Smart Images
Figure CN222894543U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of flat plate stamping parts, in particular to a flat plate part stacking isolation structure and a brake pump flange. Background Art
[0002] The planar features of flat parts can cause problems during the production and manufacturing process. For example, during the stacking process, the upper and lower parts of the flat parts will fit too closely. After the stamping process, stamping oil will adhere to the surface of the flat parts, causing the upper and lower parts to stick to each other, making it difficult to separate the stacked flat parts, affecting the subsequent process of moving them away one by one, thereby affecting production efficiency. Utility Model Content
[0003] In order to overcome the above-mentioned deficiencies of the prior art, the utility model provides a flat plate parts stacking isolation structure, which can create gaps between the flat plate parts and prevent them from being in close contact, making it easier for the next process to separate and transport each layer of the flat plate one by one.
[0004] In order to achieve the above purpose, the utility model is implemented through the following technical solutions:
[0005] A flat plate component stacking isolation structure comprises a flat plate body, wherein at least one isolation convex portion is provided on the side of the flat plate body, and a corresponding molding concave portion is provided on the opposite side of the flat plate body corresponding to the isolation convex portion, wherein the protruding area of the isolation convex portion is larger than the depressed area of the molding concave portion.
[0006] Furthermore, in the present application, a plate component stacking isolation structure is provided, wherein at least one isolation convex portion is provided on each side of the plate body. As a preferred solution of the present application, when the plate bodies are stacked, no matter which side of the plate bodies faces downward, an isolation structure can be ensured to exist between adjacent plate bodies.
[0007] Furthermore, in a flat-plate component stacking isolation structure in the present application, the isolation protrusion is generally truncated cone-shaped, and the radial dimension of the isolation protrusion gradually decreases outward.
[0008] Furthermore, in a flat-plate component stacking isolation structure in the present application, the generatrix of the truncated cone-shaped isolation protrusion is an arc line that protrudes outward.
[0009] Furthermore, in a flat-plate part stacking isolation structure in the present application, the outer edge profile of the molding recess includes a group of protrusions arranged in an array, and the group of protrusions are rotationally symmetrically arranged around a central axis C.
[0010] Furthermore, in a flat-plate part stacking isolation structure in the present application, the outer edge profile of the molding recess includes a group of protrusions arranged in an array, and the group of protrusions are rotationally symmetrically arranged around a central axis C.
[0011] A brake pump flange comprises: a stacked isolation structure of flat plate parts, wherein the flat plate body is in a circular ring shape, and at least two isolation protrusions are provided on both sides of the flat plate body, and the isolation protrusions on both sides are arranged in a circle around the circular ring where the flat plate body is located; a group of limiting protrusions are radially extended from the outer edge of the flat plate body, and a pair of grooves are passed through the flat plate body.
[0012] Furthermore, in a brake pump flange in the present application, the radial dimension of the bottom of the isolation protrusion ranges from 5 mm to 7 mm.
[0013] Furthermore, in a brake pump flange in the present application, the thickness of the flat plate body ranges from 1.5 mm to 2.5 mm.
[0014] Furthermore, in a brake pump flange in the present application, the isolation protrusions on both sides of the flat plate body correspond to different thickness values respectively.
[0015] It can be seen from the above technical solution that the utility model has the following beneficial effects:
[0016] 1. The utility model provides a stacked isolation structure for flat plate parts. When the flat plate bodies are stacked, the layers of flat plate bodies are isolated from each other by isolation convex parts, so that gaps are generated between the flat plate bodies and they cannot be in close contact, which is convenient for the next process to separate and transport the flat plate bodies of each layer one by one. The structure of the isolation convex part and the forming concave part is suitable for the stamping process, that is, the isolation convex part is formed by stamping on the flat plate body, which has the advantage of low manufacturing cost. The protruding area of the isolation convex part is larger than the concave area of the forming concave part, so as to prevent the isolation convex part and the forming concave part from being embedded in each other when the upper and lower flat plate bodies are stacked.
[0017] 2. The utility model provides a brake pump flange, which can effectively isolate the stacked brake pump flanges, facilitate the production line to pick up and transfer the stacked brake pump flanges one by one, and because there are gaps between the layers, the stacked brake flanges can be directly cleaned during the production process to improve the cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic plan view of a flat plate parts stacked isolation structure in an embodiment of the present application;
[0019] Figure 2 A cross-sectional view of a flat plate component stacking isolation structure in an embodiment of the present application;
[0020] Figure 3 This is a schematic diagram of the structure of a brake pump flange in an embodiment of the present application.
[0021] In the figure: 1- flat plate; 11- isolating convex part; 12- forming concave part; 121- protruding part; 1211- convex arc; 1212- concave arc; 13- limiting convex part; 14- groove part. DETAILED DESCRIPTION
[0022] Example 1
[0023] Combination Figure 1 and 2 As shown, this embodiment provides a flat plate part stacking isolation structure, including a flat plate body 1, wherein at least one isolation protrusion 11 is provided on the side of the flat plate body 1, and a corresponding molding recess 12 is provided on the opposite side of the flat plate body 1 corresponding to the isolation protrusion 11, and the protruding area of the isolation protrusion 11 is larger than the recessed area of the molding recess 12.
[0024] The planar features of flat parts can cause problems during the production and manufacturing process. For example, during the stacking process, the upper and lower parts of the flat parts will fit too closely. After the stamping process, stamping oil will adhere to the surface of the flat parts, causing the upper and lower parts to stick to each other, making it difficult to separate the stacked flat parts, affecting the subsequent process of moving them away one by one, thereby affecting production efficiency.
[0025] Based on the above structure, when the flat plate bodies 1 are stacked, each layer of the flat plate bodies 1 is isolated from each other by the isolation convex part 11, so that there are gaps between the flat plate bodies 1 and they cannot be in close contact, which is convenient for the next process to separate and carry each layer of the flat plate bodies 1 one by one. The structure of the isolation convex part 11 and the forming concave part 12 is suitable for the stamping process, that is, the isolation convex part 11 is formed by stamping on the flat plate body 1, which has the advantage of low manufacturing cost. Specifically, the shape of the stamping punch is adapted to the shape of the forming concave part 12, and a concave die adapted to the shape of the isolation convex part 11 is provided on the other side of the flat plate body 1. When the punch punches out the forming concave part 12 on the flat plate body 1, the deformation of the other side of the flat plate body 1 is limited to the shape range of the concave die, thereby forming the isolation convex part 11. The protruding area of the isolation convex part 11 is larger than the concave area of the forming concave part 12, so as to prevent the isolation convex part 11 and the forming concave part 12 from being embedded in each other when the upper and lower flat plate bodies 1 are stacked.
[0026] Combination Figure 2 As shown, in this embodiment, the isolation protrusion 11 is in a truncated cone shape as a whole, and the radial dimension of the isolation protrusion 11 gradually decreases outward. Specifically, the generatrix of the truncated cone-shaped isolation protrusion 11 is an arc line that bulges outward.
[0027] In this embodiment, the outer edge profile of the molding recess 12 includes a group of protrusions 121 arranged in an array, and the group of protrusions 121 are rotationally symmetrically arranged around the central axis C. Specifically, the number of the protrusions 121 is three.
[0028] In this embodiment, the outer edge of the protrusion 121 is an axisymmetric convex arc 1211, and the roots of adjacent protrusions 121 are connected to form an axisymmetric concave arc 1212. The extension direction of the symmetry axis of the convex arc 1211 and the concave arc 1212 passes through the central axis C.
[0029] Example 2
[0030] The existing brake pump flange is a flat plate structure, which fits tightly up and down after stacking, resulting in the need to completely separate the parts in the cleaning process after molding to better ensure the cleaning effect.
[0031] Combination Figure 3 As shown, a brake pump flange is provided in this embodiment, including: a flat plate part stacking isolation structure provided in Example 1, the flat plate body 1 is in a circular ring shape, and at least two spaced isolation protrusions 11 are respectively provided on both sides of the flat plate body 1, and the isolation protrusions 11 on both sides are arranged in a circle around the circular ring where the flat plate body 1 is located; a group of limiting protrusions 13 are radially extended from the outer edge of the flat plate body 1, and a pair of grooves 14 are passed through the flat plate body 1.
[0032] The brake pump flanges in the present application are cylindrical in shape after being stacked, which can effectively isolate the stacked brake pump flanges, facilitate the production line to pick up and transfer the stacked brake pump flanges one by one, and because there are gaps between the layers, the stacked brake flanges can be directly cleaned during the production process to improve the cleaning efficiency. Isolation convex portions 11 are provided on both sides of the flat plate body 1. When the flat plate bodies 1 are stacked, no matter which side of the flat plate body 1 faces downward, it can ensure that there is an isolation structure between adjacent plate bodies.
[0033] In this embodiment, the radial dimension of the bottom of the isolation protrusion 11 ranges from 5 mm to 7 mm, specifically, 5.51 mm and 6.05 mm.
[0034] In this embodiment, the thickness of the flat plate 1 ranges from 1.5 mm to 2.5 mm, specifically 2.2 mm.
[0035] In this embodiment, the isolation convex parts 11 on both sides of the flat body 1 correspond to different thickness values, specifically, the thicknesses of the isolation convex parts 11 on both sides are 0.3 mm and 0.5 mm respectively. The number of isolation convex parts 11 with a thickness of 0.5 mm on one side is 2, and the number of isolation convex parts 11 with a thickness of 0.3 mm on the other side is 3.
[0036] The technical principle of the present invention is described above in combination with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the protection scope of the present invention in any way. Based on the explanation here, technicians in this field can think of other specific implementation methods of the present invention without creative work, and these methods will fall within the protection scope of the present invention.
Claims
1. A flat plate component stacking isolation structure, characterized in that: The invention comprises a flat plate body (1), wherein at least one isolating protrusion (11) is provided on a side surface of the flat plate body (1), and a corresponding molding concave portion (12) is provided on the opposite side of the flat plate body (1) corresponding to the isolating protrusion (11), wherein the protruding area of the isolating protrusion (11) is larger than the recessed area of the molding concave portion (12).
2. A flat plate component stacking isolation structure according to claim 1, characterized in that: At least one isolation convex portion (11) is provided on each side of the flat plate body (1).
3. A flat plate component stacking isolation structure according to claim 1, characterized in that: The isolation convex portion (11) is in the shape of a truncated cone as a whole, and the radial dimension of the isolation convex portion (11) gradually decreases outwards.
4. A flat plate component stacking isolation structure according to claim 1, characterized in that: The generatrix of the truncated cone-shaped isolation protrusion (11) is an arc line that protrudes outward.
5. The flat plate component stacking isolation structure according to claim 1, characterized in that: The outer edge profile of the molding recess (12) comprises a group of protrusions (121) arranged in an array, and the group of protrusions (121) are arranged rotationally symmetrically around the central axis C.
6. A flat plate component stacking isolation structure according to claim 5, characterized in that: The outer edge of the protrusion (121) is an axisymmetric convex arc (1211), the roots of adjacent protrusions (121) are connected to form an axisymmetric concave arc (1212), and the extension direction of the symmetry axis of the convex arc (1211) and the concave arc (1212) passes through the central axis C.
7. A brake pump flange, characterized in that: include: A flat plate component stacking isolation structure as described in any one of claims 3 to 6, wherein the flat plate body (1) is in a circular ring shape, and at least two isolation protrusions (11) are provided at intervals on both sides of the flat plate body (1); a group of limiting protrusions (13) are radially extended from the outer edge of the flat plate body (1), and a pair of grooves (14) are passed through the flat plate body (1).
8. The brake pump flange according to claim 7, characterized in that: The radial dimension of the bottom of the isolation protrusion (11) ranges from 5 mm to 7 mm.
9. The brake pump flange according to claim 7, characterized in that: The thickness of the flat plate (1) ranges from 1.5 mm to 2.5 mm.
10. The brake pump flange according to claim 7, characterized in that: The isolation protrusions (11) on both sides of the flat plate body (1) respectively correspond to different thickness values.