Deslagging structure of rotary kiln
By designing a rotary kiln slag discharge structure including a crushing box, a cold fan and a water pump, the problems of slag handling problems and safety hazards in the prior art are solved, and the effective crushing and cooling of slag is achieved.
Patent Information
- Application Number
- CN202421621383.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-07-10
AI Technical Summary
The slag discharge structure of the existing rotary kiln is difficult to effectively treat the slag, and overheating the slag may lead to accumulation and safety hazards.
A slag discharge structure including storage box, crushing box, water tank, lead pipe, collection box, crushing bucket, material transfer paddle, motor, gear, air cooler and air storage box is designed. The gear and crushing bucket are driven to rotate through the motor, and the slag is crushed by crushing paddles, and the slag is cooled and treated by the cooler and water pump.
It realizes effective breaking and cooling of slag, solves slag treatment problems and safety hazards, and improves the safety and efficiency of the slag discharge process.
Smart Images
Figure CN222895497U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rotary kilns, in particular to a slag discharge structure of a rotary kiln. Background Art
[0002] Rotary kiln plays a key role in the industrial field. It can perform high-temperature treatment and chemical reactions on various materials and is an indispensable and important equipment in many process flows.
[0003] The existing rotary kiln's slag discharge structure discharges the slag directly from the slag discharge port. The discharged slag is of different sizes, which makes it extremely difficult to handle it later. At the same time, since the slag is extremely hot when it is discharged from the inside of the rotary kiln, if it cannot be handled immediately, it will cause excessive accumulation next to the rotary kiln, and may also scald nearby workers. Utility Model Content
[0004] In view of the deficiencies of the prior art, the utility model provides a slag discharge structure for a rotary kiln, which has the advantages of a crushing structure and a cooling structure, and solves the problems raised by the above-mentioned background technology.
[0005] The utility model provides the following technical solution: a slag discharge structure of a rotary kiln, comprising a storage box, a crushing box is fixedly installed on the top of the storage box, a water tank and a material guide pipe are respectively fixedly installed on the top of the crushing box, a collecting box is slidably connected to the inner wall of the storage box, a crushing barrel is rotatably connected to the inner wall of the crushing box, a material transfer paddle is rotatably connected to the inner wall of the material guide pipe, a motor 1 is fixedly installed on the inner wall of the storage box, a gear 1 is fixedly installed on the output shaft of the motor 1, a cooling fan is fixedly installed on the bottom of the crushing box, An air storage box is fixedly installed on the inner wall of the crushing box, a crushing paddle is fixedly installed on the inner wall of the crushing barrel, an air outlet is fixedly installed on the inner wall of the air storage box, a water pump is fixedly installed on the outer wall of the water tank, a water outlet pipe is fixedly installed on the output port of the water pump, a water storage chamber is opened on the inner wall of the material guide pipe, a motor 2 is fixedly installed on the outer wall of the material guide pipe, a gear 2 is fixedly installed on the output shaft of the motor 2, a gear ring is fixedly sleeved on the outer wall of the material transfer paddle, and a return water pipe 1 and a return water pipe 2 are respectively fixedly installed on the top of the water tank.
[0006] As a preferred technical solution of the utility model, the outer wall of the crushing barrel is provided with annular teeth, and the height of the annular teeth is the same as the height of gear one, and the annular teeth on the outer wall of the crushing barrel are meshed with the outer wall of gear one.
[0007] As a preferred technical solution of the utility model, the air storage box is hollow, and the output port of the air outlet extends to the interior of the air storage box.
[0008] As a preferred technical solution of the utility model, the number of the crushing paddles is several, and the several crushing paddles are arranged in a circular array on the inner wall of the crushing barrel.
[0009] As an optimal technical solution of the utility model, the outer wall of the water outlet pipe is provided with two pipes, and the two pipes on the outer wall of the water outlet pipe are connected to the water outlet pipe, and the two pipes on the outer wall of the water outlet pipe are respectively connected to the inner wall of the transfer paddle and the inner wall of the water storage chamber.
[0010] As a preferred technical solution of the utility model, the interior of the rotating shaft of the material transfer paddle is hollow, and the two ends of the material transfer paddle are respectively connected to the return pipe 2 and the outlet pipe.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] 1. The slag discharge structure of the rotary kiln, when the slag reaches the inside of the crushing box through the furnace, it passes through the top of the air storage box to reach between the air storage box and the crushing barrel, at this time, the motor 1 is started, the motor 1 drives the gear 1 to rotate, the gear 1 drives the annular teeth on the outer wall of the crushing barrel to rotate, and then the crushing barrel rotates, and the crushing barrel drives the crushing paddle on its inner wall to rotate, and the slag is crushed.
[0013] 2. The slag discharge structure of the rotary kiln starts the air cooler and the water pump, draws out the coolant in the water tank through the water pump, and discharges it into the transfer paddle and the water storage chamber through the outlet pipe, takes away the heat emitted by the slag, and performs initial heat dissipation on the slag. The air cooler blows cold air into the air storage box, and the cold air is discharged through the air outlet, so that the slag entering between the crushing barrel and the air storage box is cooled for a second time. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the crushing barrel of the utility model;
[0017] Figure 4 This is a schematic diagram of the structure of the air storage box of the utility model;
[0018] Figure 5 This is a schematic diagram of the structure of the material guide pipe of the utility model;
[0019] Figure 6 For this utility model Figure 5 Enlarged structural diagram at A in the middle.
[0020] In the figure: 1. Storage box; 2. Crushing box; 3. Water tank; 4. Collecting box; 5. Crushing barrel; 6. Transfer paddle; 7. Motor 1; 8. Gear 1; 9. Air cooler; 10. Air storage box; 11. Crushing paddle; 12. Air outlet; 13. Water pump; 14. Motor 2; 15. Water outlet pipe; 16. Return pipe 1; 17. Return pipe 2; 18. Water storage chamber; 19. Gear 2; 20. Gear ring; 21. Material guide pipe. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1 - Figure 6 A slag discharge structure of a rotary kiln comprises a storage box 1, a crushing box 2 is fixedly installed on the top of the storage box 1, a water tank 3 and a material guide pipe 21 are fixedly installed on the top of the crushing box 2, a collecting box 4 is slidably connected to the inner wall of the storage box 1, a crushing barrel 5 is rotatably connected to the inner wall of the crushing box 2, a material transfer paddle 6 is rotatably connected to the inner wall of the material guide pipe 21, a motor 7 is fixedly installed on the inner wall of the storage box 1, a gear 8 is fixedly installed on the output shaft of the motor 7, a cooling fan 9 is fixedly installed on the bottom of the crushing box 2, an air storage box 10 is fixedly installed on the inner wall of the crushing box 2, a crushing paddle 11 is fixedly installed on the inner wall of the crushing barrel 5, an air outlet 12 is fixedly installed on the inner wall of the air storage box 10, and the outer wall of the water tank 3 is fixedly installed on the inner wall of the crushing box 2. A water pump 13 is fixedly installed, and a water outlet pipe 15 is fixedly installed at the output port of the water pump 13. A water storage chamber 18 is opened on the inner wall of the guide pipe 21. A motor 2 14 is fixedly installed on the outer wall of the guide pipe 21. A gear 2 19 is fixedly installed on the output shaft of the motor 2 14. A gear 2 19 is fixedly installed on the outer wall of the material transfer paddle 6. A gear ring 20 is fixedly sleeved on the outer wall of the material transfer paddle 6. A return pipe 1 16 and a return pipe 2 17 are fixedly installed on the top of the water tank 3 respectively. In the above structure, gear 2 19 is adjacent to the gear ring 20, and gear 2 19 is meshed with the gear ring 20. By starting the motor 2 14, the motor 2 14 drives the gear 2 19 to rotate, and the gear 2 19 drives the gear ring 20 to rotate by meshing with the gear ring 20, and the gear ring 20 drives the material transfer paddle 6 to rotate.
[0023] In a preferred embodiment, the outer wall of the crushing barrel 5 is provided with an annular tooth, and the height of the annular tooth is the same as the height of the gear 8. The annular tooth on the outer wall of the crushing barrel 5 is meshed with the outer wall of the gear 8. In the above structure, by starting the motor 7, the motor 7 drives the gear 8 to rotate, and the gear 8 drives the crushing barrel 5 to rotate by meshing with the annular tooth on the outer wall of the crushing barrel 5, so that the crushing paddle 11 on the inner wall of the crushing barrel 5 rotates.
[0024] In a preferred embodiment, the air storage box 10 is hollow, and the output port of the air outlet 12 extends to the interior of the air storage box 10. In the above structure, cold air is emitted by the air cooler 9, blown into the interior of the air storage box 10, and discharged through the air outlet 12 to cool the slag located between the crushing barrel 5 and the air storage box 10.
[0025] In a preferred embodiment, there are several crushing paddles 11, and the several crushing paddles 11 are arranged in a circular array on the inner wall of the crushing barrel 5. In the above structure, the crushing paddles 11 rotate so that when the slag falls between the crushing barrel 5 and the air storage box 10, the crushing paddles 11 crush the slag.
[0026] In a preferred embodiment, the outer wall of the water outlet pipe 15 is provided with two pipes, and the two pipes on the outer wall of the water outlet pipe 15 are the same as the water outlet pipe 15. The two pipes on the outer wall of the water outlet pipe 15 are respectively connected to the inner wall of the transfer paddle 6 and the inner wall of the water storage chamber 18. In the above structure, the coolant on the inner wall of the water tank 3 is extracted by the water pump 13 and discharged into the interior of the water outlet pipe 15. The coolant moves along the inner wall of the water outlet pipe 15. When the coolant reaches the two pipes on the outer wall of the water outlet pipe 15, the coolant moves into the two pipes.
[0027] In a preferred embodiment, the interior of the rotating shaft of the transfer paddle 6 is hollow, and the two ends of the transfer paddle 6 are respectively connected to the return pipe 17 and the outlet pipe 15. In the above structure, the coolant enters the interior of the transfer paddle 6 through the outlet pipe 15, reaches the interior of the return pipe 17 through the transfer paddle 6, and takes away the heat inside the transfer paddle 6, and finally enters the interior of the water tank 3 through the return pipe 17 to complete the reflux.
[0028] Working principle: when using this equipment, the feed port at the top of the guide pipe 21 is installed below the slag outlet of the rotary kiln. At this time, the slag enters the interior of the guide pipe 21 through the feed port at the top of the guide pipe 21. At this time, the water pump 13 and the motor 14 are started. The water pump 13 extracts the coolant from the inner wall of the water tank 3 and discharges it into the interior of the outlet pipe 15. The coolant moves along the inner wall of the outlet pipe 15. When the coolant reaches the two pipes on the outer wall of the outlet pipe 15, the coolant flows into the two pipes. The cooling liquid moves to the inner wall of the water storage chamber 18 and the material transfer paddle 6. At this time, the motor 2 14 is started, so that the motor 2 14 drives the gear 2 19 to rotate. The gear 2 19 meshes with the gear ring 20 to drive the gear ring 20 to rotate. The gear ring 20 drives the material transfer paddle 6 to rotate, and drives the slag to move. When the slag falls on the inner wall of the guide pipe 21, the heat of the slag itself will be transferred to the inside of the guide pipe 21 and the material transfer paddle 6. At this time, since the cooling liquid reaches the water outlet pipe 15 and the water storage chamber, the cooling liquid will be cooled by the cooling liquid. The heat is taken away from the interior of the water storage chamber 18, and the coolant in the water storage chamber 18 eventually flows back to the interior of the water tank 3 through the return pipe 16, and the coolant in the material transfer paddle 6 flows back to the interior of the water tank 3 through the return pipe 2 17, so as to initially dissipate the heat of the slag. When the slag reaches the interior of the crushing box 2 through the guide pipe 21, the air cooler 9 and the motor 7 are started at this time, and the air cooler 9 blows cold air into the interior of the air storage box 10, and the cold air is driven into the space between the crushing barrel 5 and the air storage box 10 through the air outlet 12. When the slag passes through the top of the air storage box 10 and reaches between the crushing barrel 5 and the air storage box 10, due to the starting of the motor 7, the gear 8 is driven to rotate, and the gear 8 drives the crushing barrel 5 to rotate, so that the crushing paddle 11 inside the crushing barrel 5 rotates, and the slag is crushed. While the slag is crushed, the slag is cooled by the cold air blown out from the air outlet 12 and falls downward to the interior of the storage box 1, and finally falls into the interior of the collection box 4. The interior of the collection box 4 can be cleaned regularly.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A slag discharge structure for a rotary kiln, comprising a storage box (1), characterized in that: A crushing box (2) is fixedly mounted on the top of the storage box (1), a water tank (3) and a material guide pipe (21) are respectively fixedly mounted on the top of the crushing box (2), a collecting box (4) is slidably connected to the inner wall of the storage box (1), a crushing barrel (5) is rotatably connected to the inner wall of the crushing box (2), a material transfer paddle (6) is rotatably connected to the inner wall of the material guide pipe (21), a motor (7) is fixedly mounted on the inner wall of the storage box (1), a gear (8) is fixedly mounted on the output shaft of the motor (7), a cooling fan (9) is fixedly mounted on the bottom of the crushing box (2), an air storage box (10) is fixedly mounted on the inner wall of the crushing box (2), and the crushing box (2) is fixedly mounted on the inner wall of the material guide pipe (21). A crushing paddle (11) is fixedly mounted on the inner wall of the barrel (5), an air outlet (12) is fixedly mounted on the inner wall of the air storage box (10), a water pump (13) is fixedly mounted on the outer wall of the water tank (3), a water outlet pipe (15) is fixedly mounted on the output port of the water pump (13), a water storage chamber (18) is provided on the inner wall of the material guide pipe (21), a motor 2 (14) is fixedly mounted on the outer wall of the material guide pipe (21), a gear 2 (19) is fixedly mounted on the output shaft of the motor 2 (14), a gear ring (20) is fixedly sleeved on the outer wall of the material transfer paddle (6), and a return water pipe 1 (16) and a return water pipe 2 (17) are fixedly mounted on the top of the water tank (3).
2. The slag discharge structure of a rotary kiln according to claim 1, characterized in that: The outer wall of the crushing barrel (5) is provided with an annular tooth, and the height of the annular tooth is the same as the height of the gear one (8), and the annular tooth on the outer wall of the crushing barrel (5) is meshed with the outer wall of the gear one (8).
3. The slag discharge structure of a rotary kiln according to claim 1, characterized in that: The air storage box (10) is hollow, and the output port of the air outlet (12) extends to the interior of the air storage box (10).
4. The slag discharge structure of a rotary kiln according to claim 1, characterized in that: The number of the crushing paddles (11) is several, and the several crushing paddles (11) are arranged in a circular array on the inner wall of the crushing barrel (5).
5. The slag discharge structure of a rotary kiln according to claim 1, characterized in that: The outer wall of the water outlet pipe (15) is provided with two pipes, and the two pipes on the outer wall of the water outlet pipe (15) are communicated with the water outlet pipe (15), and the two pipes on the outer wall of the water outlet pipe (15) are respectively connected to the inner wall of the material transfer paddle (6) and the inner wall of the water storage chamber (18).
6. The slag discharge structure of a rotary kiln according to claim 1, characterized in that: The interior of the rotating shaft of the material transfer paddle (6) is hollow, and the two ends of the material transfer paddle (6) are respectively connected to the second return pipe (17) and the outlet pipe (15).