Concrete crack detection device for safety engineering construction

By designing an automated device for concrete crack detection, the existing detection methods are solved, and automated inspection is realized, and efficiency and accuracy are improved.

CN222895645UActive Publication Date: 2025-05-23ZIBO RUCHUANG BUILDING MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202520720130.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-16
Publication Date
2025-05-23
Estimated Expiration
2035-04-16

AI Technical Summary

Technical Problem

The existing concrete crack detection methods have problems such as difficult, time-consuming, insufficient comprehensive and accurate operation, especially when inspecting large-area concrete structures.

Method used

A concrete crack detection device for safety engineering construction is designed, including supporting frames, electric guide rails, slide rails, vernier calipers, guide seats, elastic parts and other components. Through automated electric guide rails and cylinders, automatic positioning, measurement and data recording are achieved.

Benefits of technology

It simplifies the operation process, reduces the requirements for operators, realizes automation from positioning to measurement and then to data recording, improves work efficiency, reduces labor costs, and improves the accuracy of measurement results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a detection device, in particular to a concrete crack detection device for safety engineering construction. The concrete crack detection device for safety engineering construction comprises a support frame, an electric guide rail, a slide rail, a vernier caliper, a guide seat, a fixed block and the like, an electric guide rail is arranged between the supporting frames, a sliding rail is arranged on a moving piece of the electric guide rail, a guide block is slidably connected to the sliding rail, a vernier caliper is slidably connected to the guide block, a rectangular hole is formed in the bottom of the vernier caliper, and a second elastic piece is connected between the inner wall of the top of the rectangular hole and the guide block. According to the utility model, the crack detection can be completed only by starting the electric guide rail and the air cylinder, the operation process is simplified, the requirements on operators are reduced, the automation from positioning to measurement to data recording is realized, the labor cost is reduced, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to a detection device, in particular to a concrete crack detection device for safety engineering construction. Background Art

[0002] Crack detection is a technology used to identify and evaluate cracks or fissures on the surface of an object. This technology is often used in industry, construction, materials science and other fields; after a long period of time under heavy loads, small cracks will appear on the surface of concrete. The presence of deeper or wider cracks will affect the safety and normal use of the structure, so crack detection is needed to determine whether the cracks need to be repaired urgently.

[0003] At present, concrete crack detection methods usually use ultrasonic transducers for detection or rely on manual visual inspection and simple tool measurement. Ultrasonic transducers usually require professional operation, which increases the difficulty of operation, and the manual detection process is time-consuming, especially when facing large-area concrete structures. Not only is the workload large, but it is also difficult to ensure comprehensiveness and accuracy. Utility Model Content

[0004] In order to overcome the shortcomings of existing detection methods for concrete cracks, the utility model can provide a concrete crack detection device for safe engineering construction.

[0005] The technical implementation scheme of the utility model is: a concrete crack detection device for safe engineering construction, including a support frame, an electric guide rail, a slide rail, a vernier caliper, a guide seat, a fixed block, a U-shaped rod, a first elastic member, a guide block and a second elastic member, an electric guide rail is arranged between the support frames, a slide rail is arranged on the moving member of the electric guide rail, a guide block is slidably connected to the slide rail, a vernier caliper is slidably connected to the guide block, a rectangular hole is opened at the bottom of the vernier caliper, a second elastic member is connected between the inner wall of the top of the rectangular hole and the guide block, a guide seat is arranged on the left side of the outer measuring claw below the vernier caliper, a fixed block is arranged on the left side of the outer measuring claw above, the upper end of the U-shaped rod is arranged at the bottom of the fixed block, the U-shaped rod slidably penetrates the guide seat, a first elastic member is arranged on the outer side of the U-shaped rod, and the first elastic member is located between the guide seat and the fixed block.

[0006] Optionally, a connecting rod and an inclined downward pressure rod are also included. The connecting rod is provided at the lower end of the U-shaped rod, and the inclined downward pressure rod is provided on the left side of the top of the electric guide rail.

[0007] Optionally, a mounting plate and a CCD camera are also included. A mounting plate is provided on the left side of the top of the electric guide rail, the mounting plate is located on the left side of the inclined downward pressure rod, and a CCD camera is provided on the right side of the mounting plate.

[0008] Optionally, a cylinder and a connecting piece are also included. The cylinder is arranged on the right side of the slide rail, and the cylinder is connected to the vernier caliper through the connecting piece.

[0009] Optionally, an ultrasonic sensor is also included, and the ultrasonic sensor is provided on the side of the measuring claw in the vernier caliper close to the electric guide rail.

[0010] Optionally, a suction cup is also included, and the suction cup is provided on the rear side of the support frame.

[0011] The beneficial effects of the utility model are: 1. The utility model can complete crack detection by only starting the electric guide rail and the cylinder, which simplifies the operation process and reduces the requirements for operators. It realizes automation from positioning to measurement to data recording, reduces labor costs and improves work efficiency.

[0012] 2. The design of the first elastic member, the second elastic member, etc. on the vernier caliper of the utility model ensures that the inner measuring claw can continuously contact with the concrete crack during the measurement process, thereby improving the accuracy of the measurement result. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional structural schematic diagram of the support frame and the electric guide rail of the utility model.

[0014] Figure 2 It is a three-dimensional structural schematic diagram of the slide rail, the mounting plate and the CCD camera of the utility model.

[0015] Figure 3 The utility model is a structural schematic diagram of a vernier caliper, a guide seat and a U-shaped rod.

[0016] Figure 4 It is a schematic structural diagram of the guide block and the second elastic member of the utility model.

[0017] Figure 5 It is a structural schematic diagram of the side of the utility model.

[0018] Figure 6 It is a structural schematic diagram of the back side of the utility model.

[0019] Explanation of the reference numerals: 1: support frame, 2: electric guide rail, 3: slide rail, 4: vernier caliper, 5: guide seat, 6: U-shaped rod, 7: first elastic member, 8: connecting rod, 9: inclined pressure rod, 10: mounting plate, 11: CCD camera, 12: cylinder, 13: connecting member, 14: suction cup, 15: ultrasonic sensor, 16: fixing block, 17: guide block, 18: second elastic member. DETAILED DESCRIPTION

[0020] The embodiments of the present invention will be described below with reference to the accompanying drawings.

[0021] A concrete crack detection device for safe engineering construction, such as Figure 1-Figure 6As shown, it includes a support frame 1, an electric guide rail 2, a slide rail 3, a vernier caliper 4, a guide seat 5, a fixed block 16, a U-shaped rod 6, a first elastic member 7, a guide block 17 and a second elastic member 18. An electric guide rail 2 is arranged between the support frames 1, and a slide rail 3 is arranged on the movable part of the electric guide rail 2. A guide block 17 is slidably connected to the slide rail 3, and a vernier caliper 4 is slidably connected to the guide block 17. The vernier caliper 4 is a vernier caliper 4 with a digital display. A rectangular hole is opened at the bottom of the vernier caliper 4, and a second elastic member 18 is connected between the inner wall of the top of the rectangular hole and the guide block 17. A guide seat 5 is arranged on the left side of the outer measuring claw below the vernier caliper 4, and a fixed block 16 is arranged on the left side of the outer measuring claw above. The upper end of the U-shaped rod 6 is arranged at the bottom of the fixed block 16, and the U-shaped rod 6 slides through the guide seat 5. A first elastic member 7 is arranged on the outer side of the U-shaped rod 6, and the first elastic member 7 is located between the guide seat 5 and the fixed block 16.

[0022] like Figure 2 and Figure 3 As shown, it also includes a connecting rod 8 and an inclined downward pressing rod 9. The connecting rod 8 is provided at the lower end of the U-shaped rod 6, and the inclined downward pressing rod 9 is provided on the left side of the top of the electric guide rail 2.

[0023] like Figure 5 As shown, it also includes a mounting plate 10 and a CCD camera 11. The mounting plate 10 is provided on the left side of the top of the electric guide rail 2. The mounting plate 10 is located on the left side of the inclined pressure rod 9. The CCD camera 11 is provided on the right side of the mounting plate 10. The CCD camera 11 can record the data on the digital display vernier caliper 4 and record and save it by taking pictures.

[0024] like Figure 4 As shown, it also includes a cylinder 12 and a connecting piece 13 . The cylinder 12 is arranged on the right side of the slide rail 3 , and the cylinder 12 is connected to the vernier caliper 4 through the connecting piece 13 .

[0025] like Figure 3 As shown, an ultrasonic sensor 15 is also included. The ultrasonic sensor 15 is provided on the side of the measuring claw in the vernier caliper 4 close to the electric guide rail 2. The ultrasonic sensor 15 can detect the internal structure of the crack and provide data support for evaluating the crack depth and internal conditions.

[0026] like Figure 6 As shown, a suction cup 14 is also included. The suction cup 14 is provided on the rear side of the support frame 1.

[0027] The staff first uses the suction cup 14 to install the support frame 1 at the position of the concrete crack that needs to be detected, and then adjusts the vernier caliper 4 to the leftmost starting point of the electric guide rail 2. After starting the cylinder 12, the cylinder 12 pushes the connecting piece 13 to move the vernier caliper 4 along the slide rail 3 toward the crack direction. In this process, the connecting rod 8 gradually approaches and finally contacts the inclined downward rod 9. The inclined surface structure of the inclined downward rod 9 will squeeze the connecting rod 8, and then pull the upper outer measuring claw downward through the U-shaped rod 6, so that the upper and lower inner measuring claws gradually approach until they are closed. At this time, the first elastic member 7 and the second elastic member 18 are both in a compressed state; when the vernier caliper 4 moves until its inner measuring claw accurately enters the crack, the cylinder 12 is closed, and then the electric guide rail 2 is started, and the electric The moving guide rail 2 drives the vernier caliper 4 to move from left to right. Once the connecting rod 8 is separated from the inclined downward pressure rod 9, under the action of the restoring force of the first elastic member 7, the upper inner measuring claw begins to move slowly upward until it contacts the upper surface inside the crack. At the same time, the second elastic member 18 will expand and contract according to the actual shape of the bottom of the crack; so that the inner measuring claw always maintains good contact with the bottom of the crack. During the entire lateral movement of the vernier caliper 4, the first elastic member 7 and the second elastic member 18 ensure that the inner measuring claw always fits tightly to the upper and lower sides of the crack, thereby ensuring the accuracy of the measurement; at the same time, the CCD camera 11 on the mounting plate 10 can be turned on. The camera can record the data of the vernier caliper 4 in real time and save detailed image data by taking pictures for subsequent analysis. This design not only improves the detection efficiency, but also ensures the accuracy and integrity of data recording.

[0028] Although the present disclosure has been shown and described with reference to specific exemplary embodiments of the present disclosure, it should be understood by those skilled in the art that various changes in form and details may be made to the present disclosure without departing from the spirit and scope of the present disclosure as defined by the appended claims and their equivalents. Therefore, the scope of the present disclosure should not be limited to the above-mentioned embodiments, but should be determined not only by the appended claims, but also by the equivalents of the appended claims.

Claims

1. A concrete crack detection device for safe engineering construction, comprising a support frame (1) and an electric guide rail (2), wherein the electric guide rail (2) is arranged between the support frames (1), and wherein: The invention also comprises a slide rail (3), a vernier caliper (4), a guide seat (5), a fixed block (16), a U-shaped rod (6), a first elastic member (7), a guide block (17) and a second elastic member (18). The movable member of the electric guide rail (2) is provided with a slide rail (3), the slide rail (3) is slidably connected with a guide block (17), the guide block (17) is slidably connected with a vernier caliper (4), a rectangular hole is opened at the bottom of the vernier caliper (4), a second elastic member (18) is connected between the inner wall at the top of the rectangular hole and the guide block (17), a guide seat (5) is provided on the left side of the outer measuring claw below the vernier caliper (4), a fixed block (16) is provided on the left side of the outer measuring claw above the vernier caliper (4), the upper end of the U-shaped rod (6) is provided at the bottom of the fixed block (16), the U-shaped rod (6) slidably penetrates the guide seat (5), a first elastic member (7) is provided on the outer side of the U-shaped rod (6), and the first elastic member (7) is located between the guide seat (5) and the fixed block (16).

2. A concrete crack detection device for safety engineering construction according to claim 1, characterized in that: It also includes a connecting rod (8) and an inclined downward pressing rod (9), wherein the connecting rod (8) is provided at the lower end of the U-shaped rod (6), and the inclined downward pressing rod (9) is provided at the left side of the top of the electric guide rail (2).

3. A concrete crack detection device for safety engineering construction according to claim 2, characterized in that: It also includes a mounting plate (10) and a CCD camera (11). The mounting plate (10) is provided on the left side of the top of the electric guide rail (2). The mounting plate (10) is located on the left side of the inclined downward pressure rod (9). The CCD camera (11) is provided on the right side of the mounting plate (10).

4. A concrete crack detection device for safe engineering construction according to claim 3, characterized in that: It also includes a cylinder (12) and a connecting piece (13). The cylinder (12) is provided on the right side of the slide rail (3), and the cylinder (12) is connected to the vernier caliper (4) via the connecting piece (13).

5. A concrete crack detection device for safety engineering construction according to claim 4, characterized in that: It also includes an ultrasonic sensor (15), and the ultrasonic sensor (15) is provided on the side of the measuring claw in the vernier caliper (4) close to the electric guide rail (2).

6. A concrete crack detection device for safe engineering construction according to claim 5, characterized in that: It also includes a suction cup (14), and the suction cup (14) is arranged on the rear side of the support frame (1).