Intelligent pressure monitoring support device for chemical safety evaluation
By integrating a humidity sensor and a PLC controller in the mounting bracket of the chemical safety pressure detection device, combined with a blower shell and a highly absorbent resin activated carbon adsorption plate, it automatically drains moisture and absorbs kinetic energy through the rubber buffer and vibration-absorbing spring structure, the problem of pressure gauge being susceptible to moisture gases and vibration damage is solved, and the long-term stability and accuracy of the pressure gauge are achieved, ensuring safe and long-term pressure detection of chemical industry.
Patent Information
- Application Number
- CN202421979287.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-08-15
AI Technical Summary
The existing chemical safety pressure detection device does not have a protective bracket, which causes the pressure gauge to be easily damaged by moisture gas erosion and vibration of the installation pipeline, affecting the long-lasting pressure detection of chemical safety.
Design an intelligent pressure monitoring bracket device for chemical safety evaluation, adopts a built-in humidity sensor and PLC controller for in-box mounting bracket, combined with a blower shell and a highly absorbent resin activated carbon adsorption plate, automatically drains moisture and absorbs kinetic energy through rubber buffer parts and vibration-absorbing spring structure to protect the pressure gauge.
Effectively prevent moisture gas erosion and vibration damage, ensure long-term stability and accuracy of pressure gauge, and ensure long-term pressure detection for chemical industry.
Smart Images

Figure CN222895838U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pressure monitoring, in particular to an intelligent pressure monitoring bracket device for chemical safety evaluation. Background Art
[0002] In the process of chemical reaction, pressure is an important parameter that affects the reaction process. In chemical equipment, pressure detection and control is an important work content. Ensuring that the pressure is within the appropriate range is not only a prerequisite for ensuring the normal progress of chemical reactions, but also an important guarantee for ensuring the safety of chemical equipment. Therefore, pressure detection gauges are installed on chemical equipment.
[0003] After searching, application number CN202320934627.9 discloses a new type of pressure detection device for chemical safety, including a mounting plate, a protective mechanism is arranged on the top middle side of the mounting plate, and fixing mechanisms are arranged on both sides of the mounting plate. The protective mechanism includes a protective shell, and the two protective shells are arranged on the top middle side of the mounting plate. One side of the protective shell is fixedly connected with a plurality of telescopic columns 2, and the outer wall of the telescopic column 2 is provided with a spring 2, and one end of the telescopic column 2 is fixedly connected with an elastic plate. In the utility model, the pressure gauge is protected by the setting of the protective mechanism to increase its service life, and it is protected to a certain extent by the setting of the protective shell. By the coordinated setting of the spring 2, the telescopic rod 2 and the elastic plate, the external impact force is reduced to a certain extent, and the damage of the pressure gauge is avoided, which plays a safety protection effect on the pressure gauge.
[0004] However, the above-mentioned chemical safety pressure detection device is not provided with a corresponding protective bracket. In actual use, the pressure gauge is easily damaged by the erosion of the humid gas in its installation environment and the vibration of the installation pipeline, which is not conducive to the long-term pressure detection work of chemical safety.
[0005] To this end, an intelligent pressure monitoring bracket device for chemical safety evaluation is proposed, which has the advantages of automatic moisture removal and kinetic energy absorption, thereby solving the problems in the above-mentioned background technology. Utility Model Content
[0006] The utility model aims to solve the shortcomings in the prior art and proposes an intelligent pressure monitoring support device for chemical safety evaluation.
[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an intelligent pressure monitoring bracket device for chemical safety evaluation, comprising a mounting bracket, a pressure gauge is installed inside the mounting bracket, and the detection probe of the pressure gauge passes through the mounting bracket and is connected to a detection pipeline, a pipe clamp is installed on the surface of the detection pipeline, and the top of the pipe clamp is fixedly connected to the bottom of the mounting bracket by screws, a humidity sensor is fixed at the corner inside the mounting bracket, and a PLC controller is fixed on the side wall of the mounting bracket, an air inlet nozzle is connected to the left side of the lower part of the mounting bracket, and an exhaust nozzle is connected to the right side of the lower part between the mounting brackets, A blowing shell is sleeved and installed at the port of the air inlet nozzle, and a blowing fan is installed inside the blowing shell, an air inlet is opened on the end face of the blowing shell, and a plurality of highly absorbent resins are bonded to the inner wall of the blowing shell, and an activated carbon adsorption plate is provided in the blowing shell corresponding to the impeller of the blowing fan, a movable plate is hinged at the port of the exhaust nozzle, and the movable plate is fitted with the port of the exhaust nozzle, rubber buffers are bonded to multiple surfaces inside the mounting bracket, and each rubber buffer is against the side of the pressure gauge, the output end of the PLC controller is electrically connected to the blowing fan, and the humidity sensor is electrically connected to the PLC controller.
[0008] As a further description of the above technical solution: the rubber buffer is provided with an arc concave surface at one end facing the pressure gauge, and the middle position inside the rubber buffer is filled with polyurethane foam, and shock-absorbing springs connected to the inner wall of the rubber buffer are respectively arranged on the left and right sides of the polyurethane foam, and the shock-absorbing springs are installed with a damper.
[0009] As a further description of the above technical solution: a connecting sleeve is provided on a side of the blowing shell facing away from the blowing port, and the connecting sleeve is sleeved with the outer surface of the air inlet port.
[0010] As a further description of the above technical solution: an opening is provided on the front end surface of the mounting bracket, and a tempered glass type viewing window is fixed at the opening by screws.
[0011] As a further description of the above technical solution: a U-shaped opening is provided on the bottom surface of the mounting bracket corresponding to the detection probe of the pressure gauge, and an arc-shaped rubber gasket is provided at the arc portion of the U-shaped opening.
[0012] As a further description of the above technical solution: the rubber buffer has an isosceles trapezoidal structure as a whole, two vibration-damping springs are provided, and the two vibration-damping springs are arranged in an inclined manner inside the rubber buffer.
[0013] The utility model has the following beneficial effects:
[0014] In the utility model, a humidity sensor is installed in the box-type mounting bracket corresponding to the pressure gauge, and a PLC controller and a blowing shell are provided for the humidity sensor. When the humidity data detected by the humidity sensor is greater than the preset value of the PLC controller, the PLC controller starts the blowing fan inside the blowing shell to work. Due to the pressure difference between the inside and outside of the mounting bracket, the outside air is prompted to enter the blowing shell from the air inlet, and the moisture in the air is absorbed by the highly absorbent resin and the activated carbon adsorption plate, so that dry air continuously enters the inside of the mounting bracket, and drives the humid gas to be discharged from the exhaust nozzle, and the movable plate hinged at the exhaust nozzle port can be opened in the exhaust stage and closed naturally in the non-exhaust stage, so as to maintain the dry environment inside the mounting bracket and avoid damage to the pressure gauge in a humid environment;
[0015] In the utility model, rubber buffers are respectively arranged on multiple surfaces inside the box-type mounting bracket, and each rubber buffer adopts an arc concave surface to contact the side of the pressure gauge. When the vibration at the detection pipeline acts on the pressure gauge, the multiple rubber buffers inside the mounting bracket can absorb the kinetic energy through the adaptive deformation and expansion of the built-in polyurethane foam and the shock-absorbing spring, thereby reducing the adverse effect of the vibration on the pressure gauge, thereby increasing the protection effect of the pressure gauge against vibration, which is beneficial to the long-term pressure detection of chemical safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of an intelligent pressure monitoring support device for chemical safety evaluation according to the utility model;
[0017] Figure 2 This is an exploded view of the installation bracket of an intelligent pressure monitoring bracket device for chemical safety evaluation of the utility model;
[0018] Figure 3 The utility model is a schematic diagram of the blowing shell structure of an intelligent pressure monitoring support device for chemical safety evaluation.
[0019] Legend:
[0020] 1. Mounting bracket; 2. Pressure gauge; 3. Detection pipeline; 4. Pipe clamp; 5. Air inlet; 6. Blowing shell; 7. Exhaust nozzle; 8. Movable plate; 9. Humidity sensor; 10. PLC controller; 11. Rubber buffer; 12. Polyurethane foam; 13. Shock-absorbing spring; 14. U-shaped mouth; 15. Visual window; 16. Blowing fan; 17. Connecting sleeve; 18. Activated carbon adsorption plate; 19. Super absorbent resin; 20. Air inlet. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] According to an embodiment of the utility model, an intelligent pressure monitoring support device for chemical safety evaluation is provided.
[0023] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-3 As shown, according to an embodiment of the utility model, an intelligent pressure monitoring bracket device for chemical safety evaluation includes a mounting bracket 1, a pressure gauge 2 is installed inside the mounting bracket 1, and the detection probe of the pressure gauge 2 passes through the mounting bracket 1 and is connected to a detection pipeline 3, a pipe clamp 4 is sleeved and installed on the surface of the detection pipeline 3, and the top of the pipe clamp 4 is fixedly connected to the bottom of the mounting bracket 1 by screws, a humidity sensor 9 is fixed at the corner inside the mounting bracket 1, and a PLC controller 10 is fixed to the side wall of the mounting bracket 1, an air inlet nozzle 5 is connected to the left side of the lower part of the mounting bracket 1, and an exhaust nozzle 7 is connected to the right side of the lower part of the mounting bracket, a blowing shell 6 is sleeved and installed at the port of the air inlet nozzle 5, and a blowing fan 16 is installed inside the blowing shell 6, an air inlet 20 is opened on the end face of the blowing shell 6, and a plurality of highly water-absorbent trees are bonded to the inner wall of the blowing shell 6 Grease 19, and an activated carbon adsorption plate 18 is provided in the blowing shell 6 corresponding to the impeller of the blowing fan 16, a movable plate 8 is hinged at the port of the exhaust nozzle 7, and the movable plate 8 is fitted with the port of the exhaust nozzle 7, and multiple surfaces inside the mounting bracket 1 are bonded with rubber buffers 11, and each rubber buffer 11 is against the side of the pressure gauge 2, the output end of the PLC controller 10 is electrically connected to the blowing fan 16, and the humidity sensor 9 is electrically connected to the PLC controller 10. Through the setting of the air inlet 20, it is convenient for the staff to reach into the blowing shell 6 to replace the super absorbent resin 19 to keep the air dry. The activated carbon adsorption plate 18 is on the left side of the impeller of the blowing fan 16, which is easy to absorb moisture in the air. The function of the movable plate 8 is to close naturally in the non-exhaust stage to prevent humid gas from entering the mounting bracket 1;
[0024] In one embodiment, a circular arc concave surface is provided at one end of the rubber buffer 11 facing the pressure gauge 2, and polyurethane foam 12 is filled in the middle position inside the rubber buffer 11, and vibration-damping springs 13 connected to the inner wall of the rubber buffer 11 are respectively provided on the left and right sides of the polyurethane foam 12, and a damper is installed inside the vibration-damping spring 13. When the vibration at the detection pipeline 3 acts on the pressure gauge 2, the multiple rubber buffers 11 inside the mounting bracket 1 can absorb kinetic energy through adaptive deformation and expansion and contraction of the built-in polyurethane foam 12 and vibration-damping spring 13, reduce the adverse effects of the vibration on the pressure gauge 2, and prevent the dial and pointer of the pressure gauge 2 from falling off due to vibration. The kinetic energy absorption structure of the device is based on the mounting bracket 1. Since the mounting bracket 1 is fixedly connected to the detection pipeline 3 by the pipe clamp 4, the installation of the pressure gauge 2 is reinforced. When the vibration at the detection pipeline 3 acts on the pressure gauge 2, the mounting bracket 1 keeps the pressure gauge 2 from falling off, and the rubber buffer 11 realizes kinetic energy absorption, which alleviates the damage to the pressure gauge 2 caused by the vibration.
[0025] In one embodiment, a connecting sleeve 17 is provided on the side of the blowing shell 6 facing away from the blowing port, and the connecting sleeve 17 is socketed with the outer surface of the port of the air inlet nozzle 5. The setting of the connecting sleeve 17 facilitates the socket installation of the blowing shell 6 and the air inlet nozzle 5.
[0026] In one embodiment, the front end surface of the mounting bracket 1 is provided with an opening, and a tempered glass type viewing window 15 is fixed at the opening by screws. The setting of the viewing window 15 facilitates the assembly of the pressure gauge 2 and the reading of the value of the pressure gauge 2.
[0027] In one embodiment, a U-shaped opening 14 is provided on the bottom surface of the mounting bracket 1 corresponding to the detection probe of the pressure gauge 2, and an arc-shaped rubber gasket is provided at the arc portion of the U-shaped opening 14. The setting of the U-shaped opening 14 facilitates the connection between the pressure gauge 2 and the mounting bracket 1. In order to maintain the sealing of the mounting bracket 1, the U-shaped opening 14 is also filled with a sealing block made of rubber material.
[0028] In one embodiment, the rubber buffer 11 is an isosceles trapezoidal structure as a whole, and two damping springs are provided. The two damping springs are arranged obliquely inside the rubber buffer 11. Through the arrangement of the damping springs, kinetic energy can be absorbed in an adaptive telescopic manner.
[0029] Working principle:
[0030] When in use, first install the pressure gauge 2 on the surface of the detection pipeline 3 on the chemical equipment, then cover the mounting bracket 1 to the outer periphery of the pressure gauge 2, and fix the mounting bracket 1 with a pipe clamp 4, and install a humidity sensor 9 in the box-type mounting bracket 1 corresponding to the pressure gauge 2, and set a PLC controller 10 and a blowing shell 6 for the humidity sensor 9. When the humidity data detected by the humidity sensor 9 is greater than the preset value of the PLC controller 10, the PLC controller 10 starts the blowing fan 16 inside the blowing shell 6. Due to the pressure difference between the inside and outside of the mounting bracket 1, the outside air is prompted to enter the blowing shell 6 from the air inlet 20, and is absorbed by the super absorbent resin 19 and the activated carbon adsorption plate 1 8 absorbs moisture in the air, so that dry air continuously enters the interior of the mounting bracket 1, and drives the humid gas to be discharged from the exhaust nozzle 7, and the movable plate 8 hinged at the port of the exhaust nozzle 7 can be opened in the exhaust stage and naturally closed in the non-exhaust stage, so as to maintain the dry environment inside the mounting bracket 1 and avoid damage to the pressure gauge 2 in a humid environment. When the vibration at the detection pipeline 3 acts on the pressure gauge 2, the multiple rubber buffers 11 inside the mounting bracket 1 can absorb the kinetic energy through the adaptive deformation and expansion of the built-in polyurethane foam 12 and the shock-absorbing spring 13, reduce the adverse effects of the vibration on the pressure gauge 2, and prevent the dial and pointer of the pressure gauge 2 from falling off due to vibration.
[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An intelligent pressure monitoring support device for chemical safety assessment, comprising a mounting support (1), characterized in that: The mounting bracket (1) is internally installed with a pressure gauge (2), and the detection probe of the pressure gauge (2) passes through the mounting bracket (1) and is connected to a detection pipeline (3), the surface of the detection pipeline (3) is sleeved with a pipe clamp (4), and the top of the pipe clamp (4) is fixedly connected to the bottom of the mounting bracket (1) by means of screws, a humidity sensor (9) is fixed at a corner inside the mounting bracket (1), and a PLC controller (10) is fixed to a side wall surface of the mounting bracket (1), the lower left side of the mounting bracket (1) is connected to an air inlet nozzle (5), and the lower right side of the mounting bracket is connected to an air exhaust nozzle (7), a blowing shell (6) is sleeved on the port of the air inlet nozzle (5), and a blowing fan (10) is installed inside the blowing shell (6) 16), an air inlet (20) is provided on the end face of the blowing shell (6), and a plurality of highly absorbent resins (19) are bonded to the inner wall of the blowing shell (6), and an activated carbon adsorption plate (18) is provided in the blowing shell (6) corresponding to the impeller of the blowing fan (16), a movable plate (8) is hinged at the port of the exhaust nozzle (7), and the movable plate (8) fits the port of the exhaust nozzle (7), multiple surfaces inside the mounting bracket (1) are bonded with rubber buffers (11), and each rubber buffer (11) abuts against the side of the pressure gauge (2), the output end of the PLC controller (10) is electrically connected to the blowing fan (16), and the humidity sensor (9) is electrically connected to the PLC controller (10).
2. The intelligent pressure monitoring support device for chemical safety evaluation according to claim 1 is characterized in that: An arc concave surface is provided at one end of the rubber buffer (11) facing the pressure gauge (2), and a middle position inside the rubber buffer (11) is filled with polyurethane foam (12), and vibration-damping springs (13) connected to the inner wall of the rubber buffer (11) are provided on the left and right sides of the polyurethane foam (12), respectively, and the vibration-damping springs (13) are internally installed with a damper.
3. The intelligent pressure monitoring support device for chemical safety evaluation according to claim 1 is characterized in that: A connecting sleeve (17) is provided on a side of the blowing shell (6) facing away from the blowing port, and the connecting sleeve (17) is sleeved with the outer surface of the port of the air inlet nozzle (5).
4. The intelligent pressure monitoring support device for chemical safety evaluation according to claim 1 is characterized in that: The front end surface of the mounting bracket (1) is provided with an opening, and a tempered glass viewing window (15) is fixed to the opening by screws.
5. The intelligent pressure monitoring support device for chemical safety evaluation according to claim 1 is characterized in that: A U-shaped opening (14) is provided on the bottom surface of the mounting bracket (1) corresponding to the detection probe of the pressure gauge (2), and an arc-shaped rubber gasket is provided at the arc portion of the U-shaped opening (14).
6. The intelligent pressure monitoring support device for chemical safety evaluation according to claim 2 is characterized in that: The rubber buffer (11) is in an isosceles trapezoidal structure as a whole, and two vibration-damping springs are provided, and the two vibration-damping springs are arranged in an inclined manner inside the rubber buffer (11).
Citation Information
Patent Citations
Novel pressure detection device for chemical safety
CN219798604U