Optical film flaw detection equipment

By setting adjustment components and detection components in the optical film defect detection equipment, the film is retracted and unwinded, and the position adjustment of the detector is achieved, the inefficiency problem caused by the inability to retract and fix the detector position is solved, and the detection efficiency and accuracy are improved.

CN222896100UActive Publication Date: 2025-05-23WUXI DYNAVISION MIYAHARA CO LTD
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Patent Information

Application Number
CN202420784645.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2025-05-23
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

The existing optical film defect detection equipment cannot wind up the film that has been detected, which reduces practicality. Moreover, due to the fixed position of the detector, it cannot be adjusted, resulting in a deviation in the detection result when the film angle is offset, which reduces the working efficiency.

Method used

An optical film defect detection device is designed. By providing an adjustment component, including a winding roller and a unwinding roller, the first motor and the second motor drive the rotary rod to realize the winding and unwinding of the film; at the same time, the detection component, including a guide plate and a driving motor, can adjust the position of the detector through the threaded rod and the moving block to adapt to the offset of the film.

Benefits of technology

Through the winding and unwinding functions, the working efficiency is improved and the film is easy to organize; by adjusting the position of the detector, the accuracy and practicality of the detection are improved, and the detection deviation problem caused by the film angle deviation is solved.

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Abstract

The utility model relates to the technical field of optical thin films, in particular to optical thin film defect detection equipment which comprises a supporting plate, an adjusting assembly is arranged on the side face of the supporting plate, and a detection assembly is arranged at the top of the supporting plate. A film needing to be detected is placed on the outer surface of the unwinding roller, the detected film is recycled through the winding roller, the winding roller and the unwinding roller are rotated through the first motor and the second motor, the working efficiency is improved, meanwhile, the film is conveniently arranged, and the detection assembly is arranged, so that the detection efficiency is improved. The defect detector is mounted on the mounting plate, the detector is adjusted to a detection position through sliding connection of a rectangular block and a sliding groove, and if a film deviates during detection, a driving motor is started to drive a threaded rod to adjust the detector, so that the detection work is facilitated, and the practicability is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of optical films, in particular to an optical film defect detection device. Background Art

[0002] Optical thin film devices include reflective films, anti-reflective films, polarizing films, interference filters, and spectroscopes, etc. They have been widely used in national economy and national defense construction, and have received increasing attention from scientific and technological workers. For example, the use of anti-reflective films can reduce the light flux loss of complex optical lenses by ten times; the use of high reflectance mirrors can double the output power of lasers; the use of optical films can improve the efficiency and stability of silicon photovoltaic cells. After the optical films are processed, defect detection is required to ensure the quality of the products.

[0003] Existing technologies, such as: CN218231208U, a plastic film defect detection device, is driven by a motor to rotate the lead screw, and the lead screw drives the movable plate to move through the action of the lead screw nut. The movable plate adjusts the distance between the limit plates during the movement, which can limit the detection of films of different widths, and at the same time, the workbench can be leveled by rotating the threaded rod.

[0004] However, the device still has certain shortcomings when in use. Since the device only guides and adjusts the film through the first guide wheel, the second guide wheel and the third guide wheel, it cannot reel up the film after inspection and can only perform inspection, which reduces its practicality. Since the position of the defect detector is fixed and cannot be adjusted, when the angle of the film is offset, the value detected by the defect detector will deviate, reducing work efficiency. Utility Model Content

[0005] The purpose of the utility model is to provide an optical film defect detection device to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] An optical film defect detection device comprises a support plate, an adjustment component is arranged on the side of the support plate, and a detection component is arranged on the top of the support plate;

[0008] The adjusting assembly includes a first motor installed on the side of the support plate, the output end of the first motor is fixedly connected to the first rotating rod, the first rotating rod penetrates the support plate and extends to the side of the support plate, the first rotating rod is rotatably connected to the support plate, the outer surface of the first rotating rod is fixedly connected to the unwinding roller, the side of the support plate is installed with a second motor, the output end of the second motor is fixedly connected to the second rotating rod, the second rotating rod penetrates the support plate and extends to the side of the support plate, the second rotating rod is rotatably connected to the support plate, the outer surface of the second rotating rod is fixedly connected to the winding roller, and the outer surfaces of the unwinding roller and the winding roller are respectively threadedly connected to limit rings;

[0009] The detection assembly includes a guide plate on the top of the support plate, a drive motor is installed on the side of the guide plate, the output end of the drive motor is fixedly connected to a threaded rod, the threaded rod passes through the guide plate and extends into a guide hole, the threaded rod is rotatably connected to the guide hole, the outer surface of the threaded rod is threadedly connected to a moving block, and the bottom of the moving block is fixedly connected to a detector mounting plate.

[0010] As a preferred solution of the utility model, a sliding groove is provided on the top of the support plate, and a rectangular block is fixedly connected to the bottom of the guide plate. The rectangular block extends into the sliding groove and is slidably connected to the sliding groove.

[0011] As a preferred solution of the utility model, a fixing bolt is arranged on the top of the guide plate, the fixing bolt passes through the guide plate and the rectangular block and extends into the support plate, and the fixing bolt is threadedly connected to the guide plate and the rectangular block.

[0012] As a preferred solution of the utility model, a bearing plate is clamped at the bottom of the support plate, and the bearing plate is located at the bottom of the first rotating rod and the second rotating rod.

[0013] As a preferred solution of the utility model, four supporting legs are fixedly connected to the bottom of the carrying plate, and the four supporting legs are respectively located at the bottom corners of the carrying plate.

[0014] As a preferred solution of the present invention, the outer surfaces of the first motor and the second motor are respectively provided with protective shells, and the two protective shells are fixedly connected to the support plate.

[0015] As a preferred solution of the utility model, four fixing bolts are provided, and the four fixing bolts are respectively located at the top corners of the guide plate.

[0016] As a preferred solution of the utility model, the first motor and the second motor are of the same model, and the outer surface of the support plate is coated with anti-corrosion paint.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. In the utility model, by setting an adjustment component, since the device is provided with a winding roller and an unwinding roller, the film to be inspected is placed on the outer surface of the unwinding roller, the film after inspection is recovered by the winding roller, and the winding roller and the unwinding roller are rotated by the first motor and the second motor, thereby not only improving the work efficiency, but also facilitating the arrangement of the film.

[0019] 2. In the utility model, the defect detector is installed on the mounting plate by setting up a detection component, and the detector is adjusted to the detection position through the sliding connection between the rectangular block and the sliding groove. If the film is offset during detection, the driving motor is started to drive the threaded rod to adjust the detector, which is convenient for detection and improves practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the side structure of the support plate of the utility model;

[0022] Figure 3 This is a schematic diagram of the top structure of the load-bearing plate of the utility model;

[0023] Figure 4 This is a schematic diagram of the explosion structure of the detection component of the utility model.

[0024] In the figure: 1. load-bearing plate; 2. adjustment component; 201. first motor; 202. second motor; 203. first rotating rod; 204. winding roller; 205. unwinding roller; 206. limiting ring; 207. second rotating rod; 3. detection component; 301. guide plate; 302. driving motor; 303. moving block; 304. threaded rod; 305. guide hole; 306. rectangular block; 307. fixing bolt; 308. detector mounting plate; 4. support plate; 5. protective shell; 6. sliding groove; 7. support leg. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0026] For examples, see Figure 1-4 , the utility model provides a technical solution:

[0027] An optical film defect detection device comprises a support plate 4, an adjustment component 2 is arranged on the side of the support plate 4, and a detection component 3 is arranged on the top of the support plate 4.

[0028] In this embodiment, Figure 1 , Figure 2 and Figure 3 As shown, the adjustment component 2 includes a first motor 201 installed on the side of the support plate 4, the output end of the first motor 201 is fixedly connected to the first rotating rod 203, the first rotating rod 203 penetrates the support plate 4 and extends to the side of the support plate 4, the first rotating rod 203 is rotatably connected to the support plate 4, the outer surface of the first rotating rod 203 is fixedly connected to the unwinding roller 205, the side of the support plate 4 is installed with a second motor 202, the output end of the second motor 202 is fixedly connected to the second rotating rod 207, the second rotating rod 207 penetrates the support plate 4 and extends to the side of the support plate 4, the second rotating rod 207 is rotatably connected to the support plate 4, and the second rotating rod 207 is A winding roller 204 is fixedly connected to the outer surface, and the outer surfaces of the unwinding roller 205 and the winding roller 204 are respectively threadedly connected to the limiting ring 206, and the bottom of the support plate 4 is clamped with a bearing plate 1, and the bearing plate 1 is located at the bottom of the first rotating rod 203 and the second rotating rod 207. Four supporting legs 7 are fixedly connected to the bottom of the bearing plate 1, and the four supporting legs 7 are respectively located at the bottom corners of the bearing plate 1. The outer surfaces of the first motor 201 and the second motor 202 are respectively provided with protective shells 5, and the two protective shells 5 are fixedly connected to the support plate 4. The first motor 201 and the second motor 202 are of the same model, and the outer surface of the support plate 4 is coated with anti-corrosion paint.

[0029] Among them, the first motor 201 and the second motor 202 are started to rotate the winding roller 204 and the unwinding roller 205 respectively, and the film that has been inspected is recovered by the winding roller 204, and the unwinding roller 205 is unwound, so that they are linked to each other, which not only improves the work efficiency, but also facilitates the arrangement of the film.

[0030] In this embodiment, Figure 1 and Figure 4As shown, the detection assembly 3 includes a guide plate 301 on the top of the support plate 4, a driving motor 302 is installed on the side of the guide plate 301, a threaded rod 304 is fixedly connected to the output end of the driving motor 302, the threaded rod 304 passes through the guide plate 301 and extends into the guide hole 305, the threaded rod 304 is rotatably connected to the guide hole 305, the outer surface of the threaded rod 304 is threadedly connected to a moving block 303, the bottom of the moving block 303 is fixedly connected to a detector mounting plate 308, and the top of the support plate 4 is provided with a The sliding groove 6, a rectangular block 306 is fixedly connected to the bottom of the guide plate 301, the rectangular block 306 extends into the sliding groove 6 and is slidably connected to the sliding groove 6, a fixing bolt 307 is arranged on the top of the guide plate 301, the fixing bolt 307 passes through the guide plate 301 and the rectangular block 306 and extends into the support plate 4, the fixing bolt 307 is threadedly connected to the guide plate 301 and the rectangular block 306, four fixing bolts 307 are arranged, and the four fixing bolts 307 are respectively located at the top corners of the guide plate 301.

[0031] Among them, the detector is adjusted to the detection position through the sliding connection between the rectangular block 306 and the sliding groove 6. If the film is offset during detection, the driving motor 302 is started to drive the threaded rod 304 to adjust the detector, which is convenient for detection and improves practicality.

[0032] The working process of the utility model is as follows: when the optical film defect detection device designed by the present invention is used, first check whether the device is used normally, move the device to a suitable working area, install a suitable defect detector on the detector mounting plate 308, cover the optical film to be detected on the outer surface of the unwinding roller 205, limit the optical film by the limit ring 206 according to the width of the optical film, wrap the end of the film around the winding roller 204, start the first motor 201 and the second motor 202 to rotate the winding roller 204 and the unwinding roller 205 respectively, the film after detection is recovered by the winding roller 204, and the unwinding roller 205 is unwound, so that they are linked to each other, which not only improves the work efficiency, but also facilitates the arrangement of the film, and the rectangular block 306 is slidably connected with the sliding groove 6, so as to adjust the detector to the detection position, if the film is offset during detection, the drive motor 302 is started to drive the threaded rod 304 to adjust the detector, which is convenient for detection work and improves practicality.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An optical film defect detection device, comprising a support plate (4), characterized in that: An adjusting component (2) is arranged on the side of the support plate (4), and a detecting component (3) is arranged on the top of the support plate (4); The adjustment component (2) comprises a first motor (201) mounted on the side of a support plate (4); the output end of the first motor (201) is fixedly connected to a first rotating rod (203); the first rotating rod (203) penetrates the support plate (4) and extends to the side of the support plate (4); the first rotating rod (203) is rotatably connected to the support plate (4); the outer surface of the first rotating rod (203) is fixedly connected to a reeling roller (205); a second motor (202) is mounted on the side of the support plate (4); the output end of the second motor (202) is fixedly connected to a second rotating rod (207); the second rotating rod (207) penetrates the support plate (4) and extends to the side of the support plate (4); the second rotating rod (207) is rotatably connected to the support plate (4); the outer surface of the second rotating rod (207) is fixedly connected to a reeling roller (204); the outer surfaces of the reeling roller (205) and the reeling roller (204) are respectively threadedly connected to limit rings (206); The detection assembly (3) comprises a guide plate (301) at the top of the support plate (4); a driving motor (302) is installed on the side of the guide plate (301); a threaded rod (304) is fixedly connected to the output end of the driving motor (302); the threaded rod (304) passes through the guide plate (301) and extends into a guide hole (305); the threaded rod (304) is rotatably connected to the guide hole (305); a moving block (303) is threadedly connected to the outer surface of the threaded rod (304); and a detector mounting plate (308) is fixedly connected to the bottom of the moving block (303).

2. The optical film defect detection device according to claim 1, characterized in that: The top of the support plate (4) is provided with a sliding groove (6), the bottom of the guide plate (301) is fixedly connected with a rectangular block (306), and the rectangular block (306) extends into the sliding groove (6) and is slidably connected to the sliding groove (6).

3. The optical film defect detection device according to claim 1, characterized in that: A fixing bolt (307) is provided at the top of the guide plate (301), and the fixing bolt (307) penetrates the guide plate (301) and the rectangular block (306) and extends into the support plate (4), and the fixing bolt (307) is threadedly connected to the guide plate (301) and the rectangular block (306).

4. The optical film defect detection device according to claim 1, characterized in that: The bottom of the support plate (4) is clamped with a bearing plate (1), and the bearing plate (1) is located at the bottom of the first rotating rod (203) and the second rotating rod (207).

5. The optical film defect detection device according to claim 4, characterized in that: Four supporting legs (7) are fixedly connected to the bottom of the supporting plate (1), and the four supporting legs (7) are respectively located at the bottom corners of the supporting plate (1).

6. The optical film defect detection device according to claim 1, characterized in that: The outer surfaces of the first motor (201) and the second motor (202) are respectively provided with protective shells (5), and the two protective shells (5) are fixedly connected to the support plate (4).

7. The optical film defect detection device according to claim 3, characterized in that: Four fixing bolts (307) are provided, and the four fixing bolts (307) are respectively located at the top corners of the guide plate (301).

8. The optical film defect detection device according to claim 1, characterized in that: The first motor (201) and the second motor (202) are of the same model, and the outer surface of the support plate (4) is coated with anti-corrosion paint.

Citation Information

Patent Citations

  • Plastic film flaw detection equipment

    CN218231208U