Motor testing device

By designing an adjustable motor test device, the problem that the motor test bench in the prior art can only detect one motor and the output shaft and the input shaft are difficult to be connected, and multiple motors share a test bench and precise centering operation is realized, which reduces the testing cost and improves efficiency.

CN222896191UActive Publication Date: 2025-05-23EAST CHINA JIAOTONG UNIVERSITY
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Patent Information

Application Number
CN202421159905.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-05-23
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

The existing motor test bench can only detect one corresponding motor, and the test motor output shaft is not easy to be centered when connected to the input shaft, resulting in installation difficulties and increased testing costs.

Method used

An adjustable motor test device is designed, including an adjustable motor bracket and a removable motor fixing plate. By adjusting the position of keyways and bolts, a common test bench for multiple motors is realized, and the problem of difficult connection between the output shaft and the input shaft is solved through the lifting rod and the lifting table.

Benefits of technology

The multiple motors share a test bench, which reduces the testing cost and improves the testing efficiency through precise centering operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a motor testing device which comprises a base, a motor and a torque sensor, motor supports are arranged on the base, a torque sensor support is arranged between the motor supports, and the torque sensor support is fixed on the base through bolts. A torque sensor is arranged on the torque sensor support, the motor support comprises a fixing part and a supporting part, a mounting hole is formed in the motor fixing plate, the motor fixing plate penetrates through the mounting hole and the adjusting groove through a bolt to be fixed to the supporting part, and the motor is fixed to the motor support through the motor fixing plate. According to the motor testing device of the utility model, through directly replacing the motor fixing plate, the motor testing device is suitable for motors of different models, then through staggered sliding between the first key groove and the second key groove which are arranged on the base and the motor support, and through free adjustment of the height of the motor fixing plate on the supporting part, a rapid centering function is realized; therefore, multiple purposes of the motor are realized, and the input cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of motor testing, in particular to a motor testing device. Background Art

[0002] With the development of industry, motors have become the most widely used core components in power sources. Motors are a kind of equipment that converts electrical energy into mechanical energy. They use energized coils to generate a rotating magnetic field and act on the rotor (such as forming a magnetic electromotive force to rotate the torque). However, before the motor leaves the factory, its performance detection is an indispensable step. Therefore, for a large number of motor performance tests, fast installation to improve efficiency and multi-functional use to save costs are also relatively important issues.

[0003] In the prior art, most designed motor test benches can only detect one corresponding motor. If you want to detect multiple motors, you need to design multiple matching motor test benches, which will greatly increase the testing cost. When the motor test bench is working, the output shaft of the test motor is connected to the input shaft of the torque sensor through a coupling, and the output shaft of the torque sensor is connected to the input shaft of the load motor through a coupling. The traditional motor test bench input shaft and output shaft are not easy to align when connected, which will make the motor test bench more difficult to install and increase the installation time. Utility Model Content

[0004] In view of the deficiencies in the prior art, the purpose of the present utility model is to provide a motor testing device, aiming to solve the technical problems in the prior art that the motor test bench can only detect one corresponding motor and the input shaft and output shaft of the motor test bench are difficult to align when connected.

[0005] In order to achieve the above-mentioned purpose, the utility model is realized by the following technical scheme: a motor testing device, comprising a base, a torque sensor bracket and a motor bracket are arranged on the base, a motor is arranged on the motor bracket, the motor bracket is adjustably arranged on the base, the base and the motor bracket are connected by a first bolt, a first key slot corresponding to the first bolt is opened on the motor bracket, a second key slot corresponding to the first bolt is opened on the base, and the first key slot and the second key slot are arranged perpendicular to each other;

[0006] The motor bracket includes a fixing portion and a supporting portion, the first keyway is provided on the fixing portion, the supporting portion is perpendicular to the fixing portion, a circular groove is provided on the fixing portion, the motor bracket also includes a motor fixing plate detachably provided on the supporting portion by a second bolt, and an adjustment groove is provided on the supporting portion and is arranged opposite to the second bolt;

[0007] The motor fixing plate is provided with a mounting hole matched with the adjusting groove, and the motor fixing plate is fixed to the supporting portion by a second bolt passing through the mounting hole and the adjusting groove.

[0008] Compared with the prior art, the beneficial effect of the utility model is that before installing the motor on the motor bracket, it is only necessary to replace the motor fixing plate matching the motor, so that multiple motors can share one motor test bench. At the same time, the intersection position between the first keyway and the second keyway and the fixed position of the motor fixing plate in the adjustment groove can be adjusted, and the problem of difficult alignment of the output shaft and input shaft of the test motor can also be solved.

[0009] According to one aspect of the above technical solution, the motor fixing plate includes a main body portion, and a mounting portion extending outward from one side of the main body portion, the mounting portion is arranged corresponding to the supporting portion, the mounting hole is opened on the mounting portion, and a receiving groove corresponding to the motor output shaft is opened in the middle of the main body portion, and a plurality of first through holes for fixing the motor are arranged on the outer side of the receiving groove.

[0010] According to one aspect of the above technical solution, the support portion is arranged on a side of the first key slot away from an edge of the fixing portion.

[0011] According to one aspect of the above technical solution, the motor fixing plate is adjustably disposed on the supporting portion via a second bolt.

[0012] According to one aspect of the above technical solution, a boss is provided on one side of the support portion, the boss is provided with a second through hole, and a lifting rod is threadedly provided on the boss.

[0013] According to one aspect of the above technical solution, the lifting rod includes a threaded portion, one end of the threaded portion extends to form a first light rod portion matching the circular groove, the end of the threaded portion away from the first light rod portion extends to form a second light rod portion matching the second through hole, one end of the second light rod portion is provided with a handle, and a lifting platform is threadedly provided on the lifting rod, the lifting platform includes a supporting portion, the supporting portion includes a sliding portion located in the adjusting groove, and a supporting portion extended from the sliding portion toward one side of the motor fixing plate, and one side of the supporting portion is matched with one end of the adjusting groove.

[0014] According to one aspect of the above technical solution, the middle portion of the torque sensor bracket extends toward a side away from the base to form a table top, a straight hole is opened on the table top, a torque sensor is provided on the torque sensor bracket, and the torque sensor is fixedly connected to the torque sensor bracket by bolts passing through the straight hole. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1This is a schematic diagram of the structure of a motor testing device in the first embodiment of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the motor fixing plate in the first embodiment of the utility model;

[0017] Figure 3 This is a schematic diagram of the motor bracket structure in the first embodiment of the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the lifting platform device in the first embodiment of the utility model;

[0019] Figure 5 This is a schematic diagram of the structure of the lifting assembly in the second embodiment of the utility model;

[0020] Description of the main component symbols: 1-base, 11-second keyway, 2-motor bracket, 21-fixing part, 211-first keyway, 212-circular groove, 213-first bolt, 22-support part, 221-adjusting groove, 222-rib plate, 223-boss, 3-motor, 4-motor fixing plate, 41-accommodating groove, 42-first through hole, 43-mounting hole, 44-mounting part, 45-second bolt, 46-third bolt, 5-torque sensor, 6-torque sensor bracket, 7-lifting rod, 71-threaded part, 72-first light rod part, 73-second light rod part, 74-handle, 8-lifting platform, 81-threaded hole, 82-supporting platform part;

[0021] The following specific implementation manner will further illustrate the present utility model in conjunction with the above-mentioned drawings. DETAILED DESCRIPTION

[0022] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0023] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0025] See also Figures 1 to 2 , shown is a motor testing device in the first embodiment of the utility model, comprising a base 1, on which a torque sensor bracket 6 and a motor bracket 2 are provided, on which a motor 3 is provided, the base 1 and the motor bracket 2 are connected by a first bolt 213, the motor bracket 2 is provided with a first key groove 211 corresponding to the first bolt 213, the base 1 is provided with a second key groove 11 corresponding to the first bolt 213, and the first key groove 211 and the second key groove 11 are provided perpendicular to each other;

[0026] The motor bracket 2 includes a fixing portion 21 and a supporting portion 22, the first keyway 211 is provided on the fixing portion 21, the supporting portion 22 is perpendicular to the fixing portion 21, the motor bracket 2 also includes a motor fixing plate 4 detachably provided on the supporting portion 22, the motor fixing plate 4 is provided with a second bolt 45, the second bolt 45 is used to fix the motor fixing plate 4 to the supporting portion 22, and the supporting portion 22 is provided with an adjustment slot 221 arranged opposite to the second bolt 45;

[0027] The motor fixing plate 4 is provided with a mounting hole 43 matching the adjusting slot 221 , and the motor fixing plate 4 is fixed to the supporting portion 22 by a second bolt 45 passing through the mounting hole 43 and the adjusting slot 221 .

[0028] It should be noted that the two motor brackets 2 are symmetrical about the axis of the torque sensor 5 , and the two support portions 22 are symmetrical about the central axis of the fixing portion 21 .

[0029] In this embodiment, the motor fixing plate 4 includes a main body portion, and a mounting portion 44 extending outward from one side of the main body portion, the mounting portion 44 is arranged corresponding to the support portion 22, the mounting hole 43 is opened on the mounting portion 44, and a receiving groove 41 corresponding to the output shaft of the motor 3 is opened in the middle of the main body portion, and a plurality of first through holes 42 for fixing the motor 3 are arranged on the outer side of the receiving groove 41. It can be understood that the motor 3 is installed on the motor fixing plate 4.

[0030] See also Figure 3In this embodiment, the support portion 22 is arranged on a side of the first key slot 211 away from the edge of the fixing portion 21, and two first key slots 211 are arranged between the support portion 22 and the edge of the fixing portion 21, and the long axes of the two first key slots 211 are in a straight line. In order to ensure that the motor 3 frame can be adjusted in the xy axis direction on the base 1, two second key slots 11 are arranged on one side of the base 1, and the short axes of the second key slots 11 are in a straight line, and the distance between the second key slots 11 is the distance between the same end points of the two first key slots 211.

[0031] See also Figure 3 In this embodiment, in order to ensure that the motor 3 can slide in the vertical direction, the support part 22 is perpendicular to the fixed part 21, the long axis of the adjustment slot 221 provided in the support part 22 is perpendicular to the fixed part 21, and the rib 222 formed by extending the support part 22 reinforces the vertical stability of the support part 22.

[0032] See also Figure 4 In specific implementation, the utility model can select a matching motor fixing plate 4 according to different models of the motor 3, install the motor 3 on the motor fixing plate 4 through the third bolt 46, use the second bolt 45 to press the motor fixing plate 4 against the support part 22, adjust the position of the motor fixing plate 4 in the vertical direction until the output shaft and the input shaft of the motor 3 are at the same level in the vertical direction, lock the second bolt 45 that fixes the motor fixing plate 4 and the support part 22, then adjust the motor bracket 2, and realize the horizontal adjustment of the motor bracket 2 under the limiting and guiding action of the first keyway 211 and the second keyway 11 of the first bolt 213, lock the first bolt 213, and complete the entire centering operation.

[0033] In summary, the adjustable test bench suitable for testing various motors in the above-mentioned embodiments of the utility model can easily and quickly realize the use of a common test bench for various motors by freely replacing the motor fixing plate, which is efficient and reduces the testing cost. At the same time, by utilizing the guidance and limitation of the keyway and then tightening with bolts, various motors can be quickly and conveniently aligned.

[0034] Please refer to Figure 5, shown is a motor test device in the second embodiment of the utility model. The motor test device in this embodiment is different from the motor test device in the first embodiment in that: in order to prevent the second bolt 45 from loosening and falling when the motor 3 is running, a lifting rod 7 is provided on the support portion 22, and the lifting rod 7 includes a threaded portion 71, one end of the threaded portion 71 extends to form a first light rod portion 72 matched with the circular groove 212, and the other end extends to form a second light rod portion 73 matched with the second through hole of the boss 223, and one end of the second light rod portion 73 is provided with a hand handle 74, and the lifting rod 7 is between the boss 223 and the circular groove 212. The common limit of the groove 212 keeps the axial direction vertical, and a lifting platform 8 is provided on the lifting rod 7. The lifting platform 8 is provided with a threaded hole 81. The threaded hole 81 cooperates with the threaded part 71 to drive the entire lifting platform 8 to move up and down. One end of the supporting part 82 of the lifting platform 8 passes through the adjusting groove 221 and is limited to radial movement in the adjusting groove 221. One end of the supporting part 82 is flat and abuts against the motor fixing plate 4 to support the motor fixing plate 4 to prevent the motor fixing plate 4 from sliding down. The other end is a semicircular structure. When the lifting platform 8 reaches the lowest point, the lifting platform 8 abuts against the supporting part 22, and the bottom end of the supporting part 82 coincides with one end of the adjusting groove 221.

[0035] In specific implementation, after the first implementation case step is completed, the lifting rod 7 is rotated by adjusting the hand handle 74 to drive the lifting platform 8 to rise and fall. Under the action of the lifting platform 8, the motor fixing plate 4 is pushed, thereby solving the problem of inaccurate alignment due to the loosening and falling of the second bolt 45 during the test of the motor 4, which affects the test results.

[0036] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0037] The above-mentioned embodiments only express several implementation methods of the utility model, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the utility model. It should be pointed out that, for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, and these all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model shall be subject to the attached claims.

Claims

1. A motor testing device, characterized in that: The invention comprises a base, wherein a torque sensor bracket and a motor bracket are arranged on the base, a motor is arranged on the motor bracket, the motor bracket is adjustably arranged on the base, the base and the motor bracket are connected by a first bolt, a first key slot corresponding to the first bolt is provided on the motor bracket, a second key slot corresponding to the first bolt is provided on the base, and the first key slot and the second key slot are arranged perpendicular to each other; The motor bracket includes a fixing portion and a supporting portion, the first keyway is provided on the fixing portion, the supporting portion is perpendicular to the fixing portion, a circular groove is provided on the fixing portion, the motor bracket also includes a motor fixing plate detachably provided on the supporting portion by a second bolt, and an adjustment groove is provided on the supporting portion and is arranged opposite to the second bolt; The motor fixing plate is provided with a mounting hole matched with the adjusting groove, and the motor fixing plate is fixed to the supporting portion by a second bolt passing through the mounting hole and the adjusting groove.

2. The motor testing device according to claim 1, characterized in that: The motor fixing plate includes a main body portion and a mounting portion extending outward from one side of the main body portion, the mounting portion is arranged corresponding to the supporting portion, the mounting hole is opened on the mounting portion, a receiving groove corresponding to the motor output shaft is opened in the middle of the main body portion, and a plurality of first through holes for fixing the motor are arranged on the outer side of the receiving groove.

3. The motor testing device according to claim 1, characterized in that: The supporting portion is arranged on a side of the first key slot away from an edge of the fixing portion.

4. The motor testing device according to claim 1, characterized in that: The motor fixing plate is adjustably arranged on the supporting portion through a second bolt.

5. The motor testing device according to claim 1, characterized in that: A boss is provided at one side of the support portion, a second through hole is provided on the boss, and a lifting rod is screwed on the boss.

6. The motor testing device according to claim 5, characterized in that: The lifting rod comprises a threaded portion, one end of which extends to form a first polished rod portion matching the circular groove, and one end of which is away from the first polished rod portion extends to form a second polished rod portion matching the second through hole, and one end of the second polished rod portion is provided with a handle.

7. The motor testing device according to claim 6, characterized in that: A lifting platform is screwed onto the lifting rod, and the lifting platform includes a supporting portion, which includes a sliding portion located in the adjusting groove and a supporting portion extending from the sliding portion toward one side of the motor fixing plate, and one side of the supporting portion is adapted to one end of the adjusting groove.

8. The motor testing device according to claim 1, characterized in that: A side of the middle of the torque sensor bracket away from the base extends to form a table top, a straight hole is opened on the table top, a torque sensor is arranged on the torque sensor bracket, and the torque sensor is fixedly connected to the torque sensor bracket by bolts passing through the straight hole.

Citation Information

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