Automatic wiring machine
By designing an automatic wiring machine, using technical means such as controlling the box and three-axis moving mechanism, the rapid positioning and automatic wiring of the inductor coil pins are achieved, solving the problems of low efficiency and poor accuracy of manual wiring, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202421711142.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-07-18
AI Technical Summary
The wiring assembly of existing inductor coil pins and terminals mainly relies on manual labor, resulting in low efficiency and poor accuracy, which can easily lead to dummy soldering or excessive soldering, affecting the quality and performance of the inductor coil.
An automatic wiring machine is designed, using a control box and a three-axis moving mechanism, combining the feed conveyor belt, wiring conveyor belt, wiring trimming mechanism, wiring mechanism and fixture return conveyor mechanism to realize the rapid positioning of the coil pins and automatic wiring after bending.
It improves the accuracy and quality of wiring operations, ensures the wiring pass rate between the coil pin and the base terminal, realizes automatic positioning, finishing, wiring and discharge processing, and improves production efficiency.
Smart Images

Figure CN222896599U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of inductor coil production equipment, in particular to an automatic wiring machine. Background Art
[0002] With the development of industrial control, the use of inductor components has gradually increased. Inductor components are components that can convert electrical energy into magnetic energy and store it. The inductor component structure is mainly composed of a base, a magnetic ring, a coil and other components. The coil assembly production mainly involves assembling the coil on the magnetic ring of the base to complete the coil assembly. After the coil is assembled on the magnetic ring, the pins of the coil are bent in various directions and irregularly distributed outside the base. Therefore, the pins of the coil need to be positioned, adjusted or bent before they can be overlapped and contacted with the wiring terminals on the base. From the beginning, the wiring process of the inductor coil pins and the wiring terminals is completed, so as to prepare for the next step of welding the coil pins and the wiring terminals on the base. The existing wiring assembly of the inductor coil pins and the wiring terminals relies on manual terminal wiring operations, which is inefficient and cannot meet the growing demand for inductor coil processing. Manual assembly can easily cause the inductor coil pins to be inaccurately wired and not in contact with the wiring terminals, often resulting in cold welding or excessive soldering during welding. Manual wiring will lead to poor quality and performance of the inductor coil, and the labor production cost remains high. For this reason, it is necessary to design an automatic wiring machine to meet the needs of coil wiring assembly and improve productivity. Utility Model Content
[0003] The purpose of the utility model is to provide an automatic wiring machine, which can quickly locate the inductor coil on the fixture, and then bend the terminal pins and perform wiring operations with the coil pins, which can improve the wiring operation accuracy, thereby ensuring the coil pin wiring quality and product qualification rate. To achieve the above purpose, the utility model adopts the following technical effects:
[0004] According to one aspect of the utility model, an automatic wiring machine is provided, comprising a control box and a three-axis moving mechanism, the automatic wiring machine also comprising a feed conveyor belt, a wiring conveyor belt, a wiring trimming mechanism, a wiring mechanism and a jig return conveying mechanism arranged on the top surface of the control box, the jig return conveying mechanism is arranged on the front side of the control box surface and horizontally extends from the right end to the left end, the feed conveyor belt and the wiring conveyor belt are arranged horizontally from left to right in sequence on the control box surface on the rear side of the jig return conveying mechanism, the wiring trimming mechanism is distributed on the front and rear sides of the feed conveyor belt, and a three-axis moving mechanism for supporting and moving the wiring mechanism to move along the edges of both sides of the wiring conveyor belt is arranged on the rear side of the wiring conveyor belt.
[0005] The above scheme is further preferred, that the wiring trimming mechanism includes a vertical pressing and trimming device, a front line tail trimming device and a rear line tail trimming device, and a feed sensor and a feed blocking cylinder which are arranged near the outer edge of the discharge end of the feed conveyor belt and distributed from left to right, the vertical pressing and trimming device is arranged behind the feed conveyor belt, the front line tail trimming device is arranged on the front side of the feed conveyor belt, and a rear line tail trimming device symmetrical to the front line tail trimming device is arranged between the rear side of the feed conveyor belt and the vertical pressing and trimming device, a feed blocking block which extends horizontally into the surface of the output end of the feed conveyor belt is arranged on the output shaft of the feed blocking cylinder, and a discharge sensor is arranged at the edge of the discharge end of the feed conveyor belt.
[0006] The above scheme is further preferred, the vertical pressing and finishing device includes a vertical lifting and pressing cylinder and a first jig pressing strip, the vertical lifting and pressing cylinder is vertically fixed to the rear side of the feed conveyor belt, the output shaft of the vertical lifting and pressing cylinder is vertically extended upward and is provided with a pressing support plate horizontally extending above the feed conveyor belt, one end of the pressing support plate is arranged on the output shaft of the vertical lifting and pressing cylinder, and the other end of the pressing support plate horizontally extends above the feed conveyor belt and is connected to the middle part of the first jig pressing strip;
[0007] The front thread tail trimming device comprises a front thread tail upper cylinder, a front thread tail clamp cylinder and a front thread tail clamp, the front thread tail clamp is arranged along the conveying direction of the front edge of the feeding conveyor belt, the front thread tail upper cylinder is vertically fixed on the control box body at the front side of the feeding conveyor belt, the front thread tail clamp cylinder is arranged on the output shaft of the front thread tail upper cylinder, and the output shaft of the front thread tail clamp cylinder is connected to the clamping drive terminal of the front thread tail clamp;
[0008] The rear thread tail trimming device comprises a rear thread tail upper cylinder, a rear thread tail clamp cylinder and a rear thread tail clamp. A rear thread tail clamp symmetrical to the front thread tail clamp is arranged along the conveying direction of the rear edge of the feeding conveyor belt. The rear thread tail upper cylinder is vertically fixed on the control box at the rear side of the feeding conveyor belt. The rear thread tail clamp cylinder is arranged on the output shaft of the rear thread tail upper cylinder. The output shaft of the rear thread tail clamp cylinder is connected to the clamping drive terminal of the rear thread tail clamp.
[0009] A front sorting cylinder and a rear sorting cylinder are arranged on the front side of the feeding conveyor belt near the two ends of the front line tail clamp, a first pushing sorting block extending horizontally into the surface of the feeding conveyor belt is arranged on the output shaft of the front sorting cylinder, and a second pushing sorting block extending horizontally into the surface of the feeding conveyor belt is arranged on the output shaft of the rear sorting cylinder.
[0010] The above scheme is further preferred, wherein the wiring conveyor belt is composed of a front wiring conveyor belt and a rear wiring conveyor belt, the wiring mechanism includes a front wiring device and a rear wiring device, the three-axis moving mechanism includes a vertical support frame arranged on the surface of the control box body at the rear side of the wiring conveyor belt, and a first three-axis moving platform and a second three-axis moving platform arranged on both sides of the top of the vertical support frame, a front wiring device extending to the front side of the front wiring conveyor belt is arranged at the drive output end of the first three-axis moving platform, and a rear wiring device extending to the rear wiring conveyor belt is arranged at the drive output end of the second three-axis moving platform;
[0011] Front jig positioning devices extending vertically into the front wiring conveyor belt are arranged on the front and rear sides of the front wiring conveyor belt, and rear jig positioning devices extending vertically into the rear wiring conveyor belt are arranged on the front and rear sides of the rear wiring conveyor belt. Jig clamping devices are respectively arranged above the front wiring conveyor belt and above the rear wiring conveyor belt. A front jig in-position sensor and a front jig leaving sensor are arranged in sequence along the conveying direction at the edge of the output end surface of the front wiring conveyor belt. A front jig blocking block extending into the front wiring conveyor belt is arranged at the front side edge of the front wiring conveyor belt between the front jig in-position sensor and the front jig leaving sensor, and the end of the front jig blocking block at one end away from the front side edge of the front wiring conveyor belt is drivingly connected to the front jig blocking cylinder;
[0012] The jig clamping device includes a front vertical positioning and clamping cylinder, a second jig clamping strip, a front horizontal positioning cylinder, a front jig blocking block, and a front jig blocking cylinder. The front vertical positioning and clamping cylinders are respectively vertically arranged at the two ends of the rear side of the front wiring conveyor belt. The output shafts of the two front vertical positioning and clamping cylinders extend vertically upward and are respectively provided with front clamping support plates extending horizontally to the rear edge of the front wiring conveyor belt. The fixed ends of the two front clamping support plates are respectively transmission-connected to the corresponding driving output ends of the front vertical positioning and clamping cylinders. The second jig clamping strip is arranged directly above the rear wiring conveyor belt along the conveying direction and the two ends of the second jig clamping strip are respectively horizontally fixed between the free ends of the two front clamping support plates. Front horizontal positioning cylinders extending horizontally to the rear edge of the front wiring conveyor belt are respectively arranged near the two ends of the rear side of the front wiring conveyor belt and between the two front vertical positioning and clamping cylinders. A front jig horizontal clamping block is arranged at the driving output end of the front horizontal positioning cylinder.
[0013] The above scheme is further preferred, that the front wiring device includes a front wiring horizontal connecting plate, a front wiring vertical connecting plate and a front wire tail clamping portion, one end of the front wiring horizontal connecting plate is horizontally fixed to the driving output end of the first three-axis movable platform, the other end of the front wiring horizontal connecting plate extends horizontally to the upper front side of the front wiring conveyor belt and is connected to the upper end of the front wiring vertical connecting plate, the lower end of the front wiring vertical connecting plate extends downward to a horizontal height position close to the front wiring conveyor belt, and a front wire tail clamping portion extending to the front edge of the front wiring conveyor belt is provided at the lower end of the front wiring vertical connecting plate; the front jig positioning device includes a front terminal bending mechanism arranged on the surface of the control box body below the front wire tail clamping portion and a front terminal positioning mechanism arranged on the rear side of the front wiring conveyor belt and symmetrical with the front terminal bending mechanism.
[0014] The above scheme is further preferred, in which a U-shaped opening opening downward is provided at the lower end of the front wiring vertical connecting plate, and a front supporting base horizontally fixed to the two side ends of the front wiring vertical connecting plate is provided between the two sides of the U-shaped opening, and a front wire tail clamping portion obliquely extending toward the front edge direction of the front wiring conveyor belt is provided on the front supporting base; the front terminal positioning mechanism comprises a front positioning drive cylinder arranged at the center of the rear side of the front wiring conveyor belt and a front positioning pushing rake plate arranged along the rear edge of the front wiring conveyor belt, the front positioning pushing rake plate is arranged between the front clamping support plates at both ends of the front wiring conveyor belt along the conveying direction of the front wiring conveyor belt, the driving output shaft of the front positioning drive cylinder extends horizontally and vertically to the rear edge of the front wiring conveyor belt and is transmission-connected to the rake head fixing portion of the front positioning pushing rake plate, and a plurality of positioning rake teeth are arranged on the front end of the front positioning pushing rake plate.
[0015] The above scheme is further preferred, that the front wire tail clamping part includes a front wiring drive cylinder, a front tail wire pressure block and a front wiring hook, a front tail wire pressure block support frame is arranged on the driving output end of the front wiring drive cylinder, a wiring hook support frame is transversely arranged at the front end of the front supporting base, a plurality of front wiring hooks inclined and parallel to the front edge direction of the front wiring conveyor belt are arranged on the wiring hook support frame, the front wiring drive cylinder is arranged on the rear end surface of the front supporting base, and a front tail wire pressure block extending along the upper direction of each front wiring hook end is arranged on the front tail wire pressure block support frame, and the front wiring drive cylinder pushes each front tail wire pressure block to slide back and forth along the upper surface of the corresponding front wiring hook end through the front tail wire pressure block support frame.
[0016] The above scheme is further preferred, the front terminal bending mechanism includes a first lower bending moving mechanism and a first upper bending moving mechanism slidably arranged on the first lower bending moving mechanism, the first upper bending moving mechanism includes a first upper front end bending support base plate, a first left and right moving cylinder, a first front and back moving cylinder and a plurality of front terminal pressure rods, the first left and right moving cylinder is slidably arranged on the first lower bending moving mechanism through the first upper front end bending support base plate;
[0017] The first forward and backward moving cylinder is slidably arranged on the first upper front end bending support base plate through the first upper left and right bending support base plate, and the driving output end of the first left and right moving cylinder is transmission-connected to the right end portion of the first upper left and right bending support base plate. The first forward and backward supporting base plate is slidingly arranged on the front side of the surface of the first upper left and right bending support base plate, and the driving output end of the first forward and backward moving cylinder is transmission-connected to the front side wall of the first front and back supporting base plate. A first support block and a first front guide block are arranged on the front side and rear side of the surface of the first front and back supporting base plate (3205) and along the length direction. A plurality of front and rear penetrating pressure rod through holes are arranged on the upper side wall of the first support block, and one end of each front terminal pressure rod can be slidably connected in the corresponding pressure rod through hole. The free end of the front terminal pressure rod slides out of the first front guide block and then extends horizontally to the front edge of the front wiring conveyor belt.
[0018] The above scheme is further preferred, a first rear guide block is arranged on the rear edge of the surface of the first upper left and right bent support base plate, a first guide notch is arranged on the first rear guide block for limiting the guiding sliding of each front terminal pressure rod, and an extrusion spring is sleeved on the outer wall of each front terminal pressure rod between the first support block and the first front guide block; a first terminal foot pressure rod is arranged on the surface of the first rear guide block on the right edge of the first guide notch, which is parallel to the free end of the front terminal pressure rod and extends to the front edge of the front wiring conveyor belt.
[0019] The above scheme is further preferred, wherein the first lower bending moving mechanism includes a second upper front end bending support base plate, a second left and right moving cylinder, and a second front and back moving cylinder, and a first lower left and right bending support base plate that can slide left and right is horizontally arranged on the surface of the second upper front end bending support base plate, and the second left and right moving cylinder is arranged at one end of the second upper front end bending support base plate, and a driving output end of the second left and right moving cylinder is transmission connected to the end of the first lower left and right bending support base plate, and a second front and back moving cylinder is arranged on the front side of the first lower left and right bending support base plate, and a first lower front and back bending support base plate that can slide back and forth is arranged along the transverse direction of the first lower left and right bending support base plate, and the driving output end of the second front and back moving cylinder is transmission connected to the front side of the first lower front and back bending support base plate, and the bottoms of both ends of the first upper front end bending support base plate are connected to the first lower front and back bending support base plate through a first vertical support plate.
[0020] In summary, since the utility model adopts the above technical solution, the utility model has the following technical effects:
[0021] The automatic wiring machine of the utility model can quickly locate the inductor coil and arrange the coil pins, then bend the terminal pins and automatically wire them with the coil pins, and can provide wiring accuracy between the coil pins and the terminal pins, thereby ensuring the wiring pass rate between the coil pins and the terminal pins of the base, and the wiring operation is simple and convenient. The entire assembly process fully realizes automatic positioning, pin arrangement, wiring and material discharge processing, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the overall structure of an automatic wiring machine of the utility model;
[0023] Figure 2 This is a wiring transmission schematic diagram of an automatic wiring machine of the utility model;
[0024] Figure 3 It is a schematic diagram of the overall structure of the wiring trimming mechanism of the utility model;
[0025] Figure 4 It is a side view structural diagram of the wiring trimming mechanism of the utility model;
[0026] Figure 5 It is a schematic diagram of the overall structure of the wiring mechanism of the utility model;
[0027] Figure 6 It is a schematic diagram of the overall structure of the front wiring device of the utility model;
[0028] Figure 7 It is a schematic diagram of the overall structure of the front fixture positioning device of the utility model;
[0029] Figure 8 It is a schematic diagram of the overall layout structure of the front terminal bending mechanism and the front terminal positioning mechanism of the utility model;
[0030] Fig. 9 It is a structural schematic diagram of the fixture pressing device of the utility model;
[0031] Fig.10 It is a structural schematic diagram of the front terminal positioning mechanism of the utility model;
[0032] Fig.11 It is a schematic diagram of the installation structure of the front wiring device of the utility model;
[0033] Fig.12 It is a schematic diagram of the installation structure of the front tail clamping part of the utility model;
[0034] Fig.13 It is a structural schematic diagram of the front thread tail clamping part of the utility model;
[0035] Fig.14 It is a structural schematic diagram of the front terminal bending mechanism of the utility model;
[0036] Fig.15 It is a schematic diagram of the installation structure of the rear wiring device of the utility model;
[0037] Fig.16 It is a schematic diagram of the installation structure of the rear thread tail clamping part of the utility model;
[0038] Fig.17 It is a structural schematic diagram of the rear terminal bending mechanism of the utility model;
[0039] Fig.18 It is a schematic diagram of the assembly of the wiring of the wire tail and the terminal pin of the utility model;
[0040] In the accompanying drawings, the control box 1;
[0041] Wiring trimming mechanism 2, vertical pressing and trimming device 20, front line tail trimming device 21, feeding sensor 22, feeding blocking cylinder 23, feeding blocking block 23a, rear line tail trimming device 24, discharging sensor 25, vertical lifting and clamping cylinder 200, first fixture clamping strip 201, clamping support plate 202, front line tail lifting cylinder 203, front line tail clamp cylinder 204, front line tail clamp 205, front finishing cylinder 206, first push finishing block 206a, rear finishing cylinder 207, second push finishing block 207a, rear line tail lifting cylinder 240, rear line tail clamp cylinder 241, rear line tail clamp 242;
[0042] Wiring mechanism 3, front wiring device 30, rear wiring device 31, front fixture positioning device 32, rear fixture positioning device 33, fixture pressing device 34, front vertical positioning pressing cylinder 340, second fixture pressing strip 341, front pressing support plate 342, front horizontal positioning cylinder 343, front fixture horizontal pressing block 343a, front fixture blocking block 110c, front fixture blocking cylinder 110d, front wiring horizontal connecting plate 300 , front wiring vertical connecting plate 301, front wire tail clamping portion 302, U-shaped opening 303, front support base 304, front wiring driving cylinder 305, front tail wire pressing block 306, front tail wire pressing block support frame 306a, front wiring hook 307, wiring hook support frame 307a, front terminal bending mechanism 320, first lower bending moving mechanism 320a, first upper bending moving mechanism 320b, front terminal positioning mechanism 321 , the first upper front end bending support base plate 3200, the first left and right moving cylinder 3201, the first front and back moving cylinder 3202, the front terminal pressure rod 3203, the first upper left and right bending support base plate 3204, the first front and back supporting base plate 3205, the first support block 3206, the first front guide block 3207, the pressure rod through hole 3203a, the first rear guide block 3208, the first terminal foot pressure rod 3208a, the first guide notch 3209, the extrusion spring 3210, the front positioning drive cylinder 3211, the front positioning push rake plate 3212, the rake head fixing part 3212a, the positioning rake teeth 3212b, the positioning rake gap 3212c, the second upper front end bending support base plate 3220, the second left and right moving cylinder 3221, the second front and back moving cylinder 3222, the first lower left and right bending support base plate 3223, the first lower front and back bending support base plate 3224;
[0043] The fixture return conveying mechanism 4, the three-axis moving mechanism 5, the vertical support frame 50, the first horizontal support frame 50a, the first three-axis moving platform 51, the second three-axis moving platform 52, the first X-axis moving mechanism 510, the first Y-axis moving mechanism 511, and the first Z-axis moving mechanism 512;
[0044] Feeding conveyor belt 10, wiring conveyor belt 11, front pin or front wire tail 100, rear pin 100a or rear wire tail 100a, front terminal pin 101, rear terminal pin 101a, front wiring conveyor belt 110, and rear wiring conveyor belt 111. DETAILED DESCRIPTION
[0045] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail with reference to the accompanying drawings and preferred embodiments. However, it should be noted that many details listed in the specification are only for the purpose of enabling readers to have a thorough understanding of one or more aspects of the utility model, and these aspects of the utility model can be realized even without these specific details.
[0046] like Figure 1 and Figure 2 As shown, according to one aspect of the utility model, an automatic wiring machine is provided, the automatic wiring machine includes a control box 1 and a three-axis moving mechanism 5, the automatic wiring machine also includes a feed conveyor belt 10, a wiring conveyor belt 11, a wiring trimming mechanism 2, a wiring mechanism 3 and a jig return conveying mechanism 4 arranged on the top surface of the control box 1, the jig return conveying mechanism 4 is arranged on the front side of the surface of the control box 1 and horizontally extends from the right end to the left end, the feed conveyor belt 10 and the wiring conveyor belt 11 are arranged horizontally from left to right on the surface of the control box 1 on the rear side of the jig return conveying mechanism 4, the wiring trimming mechanism 2 is distributed on the front and rear sides of the feed conveyor belt 10, and a wiring mechanism 3 for supporting and moving the wiring conveyor belt 3 to move on the edges of both sides of the wiring conveyor belt 11 is arranged on the rear side of the wiring conveyor belt 11. Three-axis moving mechanism 5; the coil loaded on the jig flows to the front position of the wiring trimming mechanism 2 through the feeding conveyor belt 10, and the wiring trimming mechanism 2 blocks the jig loaded with the coil on the feeding conveyor belt 10. After the wiring trimming mechanism 2 presses and positions the coil and the jig on the feeding conveyor belt 10, the coil pins are arranged and straightened, and then sent to the wiring conveyor belt 11. The three-axis moving mechanism 5 moves the wiring mechanism 3 to the pin position of the coil, clamps the pins of the coil, bends them and overlaps them with the terminal blocks on the base. After the pins of the clamped coil are overlapped and wired with the terminal blocks, the coil loaded on the jig is sent to a process for welding. After the electrical equipment inside the control box 1 is started, the jig returns to the conveying mechanism 4 (jig reflux conveyor belt), and the jig returns to the conveying mechanism 4 to send the jig back to the corresponding workstation.
[0047] In the present utility model, if Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the wiring conveyor belt 11 is composed of a front wiring conveyor belt 110 and a rear wiring conveyor belt 111, and the wiring trimming mechanism 2 includes a vertical pressing and trimming device 20, a front tail trimming device 21 and a rear tail trimming device 24, and a feed sensor 22 and a feed blocking cylinder 23 arranged near the outer edge of the discharge end of the feed conveyor belt 10 and distributed from left to right. The vertical pressing and trimming device 20 is arranged before and after the feed conveyor belt 10, and the front tail trimming device 21 is arranged at the front side of the feed conveyor belt 10. A rear tail trimming device 24 symmetrical to the front tail trimming device 21 is arranged between the rear side of the feed conveyor belt 10 and the vertical pressing and trimming device 20. A feed blocking block 23a is provided on the output shaft of the cylinder 23, which horizontally extends into the output end surface of the feed conveyor belt 10; the vertical pressing and finishing device 20 includes a vertical lifting and pressing cylinder 200 and a first jig pressing strip 201, and the vertical lifting and pressing cylinder 200 is vertically fixed on the rear side of the feed conveyor belt 10, and the output shaft of the vertical lifting and pressing cylinder 200 extends vertically upward and is provided with a pressing support plate 202 which horizontally extends above the feed conveyor belt 10, one end of the pressing support plate 202 is provided on the output shaft of the vertical lifting and pressing cylinder 200, and the other end of the pressing support plate 202 horizontally extends above the feed conveyor belt 10 and is connected to the middle part of the first jig pressing strip 201.
[0048] In the present utility model, if Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the front thread tail trimming device 21 includes a front thread tail lifting cylinder 203, a front thread tail clamp cylinder 204 and a front thread tail clamp 205. The thread tail clamp 205 is arranged along the conveying direction of the front edge of the feeding conveyor belt 10. The front thread tail lifting cylinder 203 is vertically fixed on the control box 1 at the front side of the feeding conveyor belt 10. The front thread tail clamp cylinder 204 is arranged on the output shaft of the front thread tail lifting cylinder 203. The output shaft of the front thread tail clamp cylinder 204 is connected to the clamping drive terminal of the front thread tail clamp 205. The rear thread tail trimming device 24 includes a rear thread tail lifting cylinder 240, a rear thread tail clamp cylinder 241 and a rear thread tail clamp 242. A rear thread tail clamp 242 symmetrical to the front thread tail clamp 205 is arranged in the conveying direction of the rear edge of the belt 10, the rear thread tail lifting cylinder 240 is vertically fixed on the control box 1 at the rear side of the feeding conveyor belt 10, the rear thread tail clamp cylinder 241 is arranged on the output shaft of the rear thread tail lifting cylinder 240, and the output shaft of the rear thread tail clamp cylinder 241 is connected to the clamping drive terminal of the rear thread tail clamp 242; a front finishing cylinder 206 and a rear finishing cylinder 207 are arranged on the front side of the feeding conveyor belt 10 near the two ends of the front thread tail clamp 205, a front pushing and finishing block 206a horizontally extending into the surface of the feeding conveyor belt 10 is arranged on the output shaft of the front finishing cylinder 206, and a front pushing and finishing block 207a horizontally extending into the surface of the feeding conveyor belt 10 is arranged on the output shaft of the rear finishing cylinder 207;When the coil loaded with the jig is fed into the wiring conveyor belt 11, after the feed sensor 22 senses the presence of the jig, the wiring conveyor belt 11 stops conveying, the feed blocking cylinder 23 is started to push the feed blocking block 23a into the wiring conveyor belt 11, and the feed blocking block 23a blocks the flow of the jig in the wiring conveyor belt 11, and then the front sorting cylinder 206 and the rear sorting cylinder 207 are started, and the jig is pressed by the first push sorting block 206a and the second push sorting block 207a at the front edges of the left and right ends of the wiring conveyor belt 11, and then the vertical lifting and pressing cylinder 200 is started to push When the clamping support plate 202 moves up and down, it drives the first fixture clamping strip 201 to move just above the wiring conveyor belt 11. When the first fixture clamping strip 201 moves downward, it clamps the coil loaded on the fixture. Then, the front line tail lifting cylinder 203 and the rear line tail lifting cylinder 240 are started at the same time. The front line tail lifting cylinder 203 pushes the front line tail clamp cylinder 204 and the front line tail clamp 205 to move upward for a distance, and the rear line tail lifting cylinder 240 pushes the rear line tail clamp cylinder 241 and the rear line tail clamp 242 to move upward for a distance. At this time, the front line tail clamp 20 5 and the rear tail clip 242 are respectively close to the front and rear pin positions of the coil loaded on the jig, and then the front tail clip cylinder 204 is started to drive the front tail clip 205 to move back and forth in the horizontal direction of the jig transmission, and the rear tail clip cylinder 241 drives the rear tail clip 242 to move back and forth in the horizontal direction of the jig transmission, so that the front tail clip 205 and the rear tail clip 242 are respectively clamped on the front and rear pins of the coil, and the pins of the coil are arranged into a straight state. After the tail correction is completed, the front tail clip cylinder 204 and the rear tail clip cylinder 241, the front tail upper air cylinder 204 and the rear tail clip cylinder 241 are reset in sequence. Cylinder 203 and rear tail lifting cylinder 240, vertical lifting and pressing cylinder 200, front finishing cylinder 206 and rear finishing cylinder 207, feeding blocking cylinder 23, after the tail correction is completed, reset the feeding blocking cylinder 23 and start the wiring conveyor belt 11 to move, and sequentially transfer the coils loaded by the jig to the front wiring conveyor belt 110 to wire the pins on the front side of the coils, and then send them to the rear wiring conveyor belt 111 to wire the pins on the rear side of the coils. After completing the wiring of the front and rear pins of the coils, the coils loaded by the jig are transferred to the next process through the rear wiring conveyor belt 111. ;
[0049] In the present utility model, if Figure 1 , Figure 2 , Figure 5 and Figure 6As shown, the wiring mechanism 3 includes a front wiring device 30 and a rear wiring device 31, and the three-axis moving mechanism 5 includes a vertical support frame 50 arranged on the surface of the control box 1 at the rear side of the wiring conveyor belt 11, and a first three-axis moving platform 51 and a second three-axis moving platform 52 arranged on both sides of the top of the vertical support frame 50. The front wiring device 30 extending to the front side of the front wiring conveyor belt 110 is arranged at the driving output end of the first three-axis moving platform 51, and the rear wiring conveyor belt 11 is extended to the driving output end of the second three-axis moving platform 52. 1; front jig positioning devices 32 extending horizontally and vertically into the front wiring conveyor belt 110 are arranged on the front and rear sides of the front wiring conveyor belt 110, and rear jig positioning devices 33 extending horizontally and vertically into the rear wiring conveyor belt 111 are arranged on the front and rear sides of the rear wiring conveyor belt 111. A jig clamping device 34 is respectively arranged above the front wiring conveyor belt 110 and above the rear wiring conveyor belt 111, and the jig clamping device 34 includes a front vertical positioning and clamping cylinder 340, a first vertical positioning and clamping cylinder 341, and a second vertical positioning and clamping cylinder 342. The two fixture clamping strips 341, the front horizontal positioning cylinder 343, the front fixture blocking block 110c, and the front fixture blocking cylinder 110d are respectively vertically arranged at both ends of the rear side of the front wiring conveyor belt 110. The output shafts of the two front vertical positioning clamping cylinders 340 extend vertically upward and are respectively provided with front clamping support plates 342 extending horizontally to the rear edge of the front wiring conveyor belt 110. The fixed ends of the two front clamping support plates 342 are respectively connected to the driving cylinders of the corresponding front vertical positioning clamping cylinders 340. At the output end, the second jig clamping strip 341 is arranged just above the rear wiring conveyor belt 111 along the conveying direction and the two ends of the second jig clamping strip 341 are respectively fixed horizontally between the free ends of the two front clamping support plates 342, and the front horizontal positioning cylinders 343 extending horizontally to the rear edge of the front wiring conveyor belt 110 are arranged near the two ends of the rear side of the front wiring conveyor belt 110 and between the two front vertical positioning clamping cylinders 340, and the front jig horizontal clamping block 343a is arranged at the driving output end of the front horizontal positioning cylinder 343;A front jig in-position sensor 110a and a front jig leaving sensor 110b are sequentially arranged at the output end surface edge of the front wiring conveyor belt 110 and along the conveying direction. A front jig blocking block 110c extending into the front wiring conveyor belt 110 is arranged at the front side edge of the front wiring conveyor belt 110 between the front jig in-position sensor 110a and the front jig leaving sensor 110b. The end of the front jig blocking block 110c at one end away from the front side edge of the front wiring conveyor belt 110 is transmission-connected to the front jig blocking cylinder 110d. When the coil after the wire tail correction is completed is conveyed into the front wiring conveyor belt 110, the front jig in-position sensor 110a senses the jig. When the coil is loaded, the front jig blocking cylinder 110d pushes the front jig blocking block 110c to block the jig in the front wiring conveyor belt 110, then the front horizontal positioning cylinder 343 is started and the rear side of the jig is pushed horizontally by the front jig horizontal clamping block 343a to position the jig in the front wiring conveyor belt 110, and then the front vertical positioning clamping cylinder 340 is started, and the front clamping support plate 342 is pushed downward by the front vertical positioning clamping cylinder 340 to press the second jig clamping strip 341 against the coil on the jig, and after the coil is pressed against the jig, the first three-axis mobile platform 51 is started to move the front wiring device 30 to perform wiring operations on the pins on the coil. In the utility model, such as; Figure 6 , Figure 7 and Figure 8 As shown, the first three-axis mobile platform 51 is composed of a first X-axis mobile mechanism 510, a first Y-axis mobile mechanism 511 and a first Z-axis mobile mechanism 512. The first X-axis mobile mechanism 510 is arranged on the top of the vertical support frame 50 through a first horizontal support frame 50a. The first Y-axis mobile mechanism 511 is arranged on the first X-axis mobile mechanism 510 by longitudinal sliding. The first Z-axis mobile mechanism 512 is vertically slidably arranged on the driving output end of the first Y-axis mobile mechanism 511. The driving output end of the first Z-axis mobile mechanism 512 is provided with a first vertical support frame 512a. The structure of the second three-axis mobile platform 52 is the same as that of the first three-axis mobile platform 51. The specific drawings can also be referred to. Figure 5 and Figure 6The second three-axis moving platform 52 is composed of a second X-axis moving mechanism, a first Y-axis moving mechanism and a first Z-axis moving mechanism. The second X-axis moving mechanism 510 is arranged on the top of the vertical support frame 50 through a second horizontal support frame. The second Y-axis moving mechanism 511 is arranged on the second X-axis moving mechanism by longitudinal sliding. The second Z-axis moving mechanism is vertically slidably arranged on the driving output end of the second Y-axis moving mechanism. A second vertical support frame is arranged on the driving output end of the second Z-axis moving mechanism. The front wiring device 30 includes a front wiring horizontal connecting plate 300, a front wiring vertical connecting plate 301 and a front wire tail clamping portion 302. One end of the front wiring horizontal connecting plate 300 is horizontally fixed on the driving output end of the first three-axis moving platform 51. The front wiring horizontal connecting plate 300 is horizontally fixed on the outer wall of the vertical support frame 512a on the driving output end of the first Z-axis moving mechanism 512. The other end of the front wiring horizontal connecting plate 300 extends horizontally to the upper front side of the front wiring conveyor belt 110 and is connected to the upper end of the front wiring vertical connecting plate 301. The lower end of the front wiring vertical connecting plate 301 extends downward to a horizontal height position close to the front wiring conveyor belt 110. A front wire tail clamping portion 302 extending to the front edge of the front wiring conveyor belt 110 is provided at the lower end of the front wiring vertical connecting plate 301; the front fixture positioning device 32 includes a front terminal bending mechanism 320 arranged on the surface of the control box 1 below the front wire tail clamping portion 302 and a front terminal positioning mechanism 321 arranged on the rear side of the front wiring conveyor belt 110 and symmetrical to the front terminal bending mechanism 320, the front terminal positioning mechanism 321 includes a front positioning driving cylinder 3211 arranged at the rear center of the front wiring conveyor belt 110 and a front positioning pushing rake plate 3212 arranged along the rear edge of the front wiring conveyor belt 110, as shown in FIG. Fig. 9 , Fig.10As shown, the front positioning and pushing rake plate 3212 is arranged between the front pressing support plates 342 at both ends of the front wiring conveyor belt 110 along the conveying direction of the front wiring conveyor belt 110, and the driving output shaft of the front positioning driving cylinder 3211 is horizontally and vertically extended to the rear edge of the front wiring conveyor belt 110 and is transmission-connected with the rake head fixing part 3212a of the rake plate 3212, and a plurality of positioning rake teeth 3212b are arranged on the front end of the front positioning and pushing rake plate 3212. When the front fixture in-place sensor 110a senses the coil loaded by the fixture, the front fixture blocking cylinder 110d pushes the front fixture blocking block 110c to block the fixture in the front wiring conveyor belt 110, and then starts the front terminal bending mechanism 320 to push the fixture to be positioned in the front wiring conveyor belt 110, and then starts The front vertical positioning and pressing cylinder 340 is driven, and the front pressing support plate 342 is pushed down by the front vertical positioning and pressing cylinder 340 to make the second fixture pressing strip 341 press against the coil on the fixture, and then the front positioning driving cylinder 3211 is started to push the horizontal extension of the front positioning and pushing rake plate 3212 to the coil position on the fixture, so that the adjacent positioning rake teeth 3212b on the front positioning and pushing rake plate 3212 are clamped on the outer wall of the coil base, and the coil base is completely clamped in the positioning rake gap 3212c between the adjacent positioning rake teeth 3212b, so that the coil base product is positioned on the fixture at equal intervals, and the coil product positioning is completed. At this time, the pin at one end of the coil is located on the rear side of one side (the front wiring conveyor belt 110) in the positioning rake gap 3212c, and the coil base is completely clamped in the positioning rake gap 3212c between the adjacent positioning rake teeth 3212b. The pin at the other end of the coil is located on one side of the front wire tail clamping portion 302 (the front side of the front wiring conveyor belt 110). After the fixture coil is clamped and positioned in the positioning rake gap 3212c, the first three-axis mobile platform 51 is started to move the front wiring device 30. When the first three-axis mobile platform 51 moves, the front wiring vertical connecting plate 301 and the front wire tail clamping portion 302 are driven to move to the coil pin position on the front side of the front wiring conveyor belt 110 through the front wiring horizontal connecting plate 300. After the pin of the coil is clamped by the front wire tail clamping portion 302, the first three-axis mobile platform 51 is started to move the front wire tail clamping portion 302 upward, thereby moving the pin (wire tail) of the coil clamped by the front wire tail clamping portion 302 upward to a specified position within the range of the wiring terminal on the base, and the front wire tail clamping portion 302 is started. The front terminal bending mechanism 320 pushes the terminal pins on the base to bend and press the pins (wire tails) of the coil, so that the front terminal on the base is bent and the pins of the coil clamped by the front wire tail clamping part 302 are pressed and wired. After the wiring action is completed, the front wire tail clamping part 302 is reset to release the pins (wire tails) of the coil, and the first three-axis mobile platform 51 is moved to the standby position. The wiring action of the front pins (front wire tails) of the coil and the front terminal is completed, and then the coil loaded by the jig is conveyed to the rear wiring conveyor belt 111 through the front wiring conveyor belt 110, and then the jig and coil conveyed to the wiring conveyor belt 111 are positioned by the rear jig positioning device 33, and then the rear wiring device 31 is moved by the second three-axis mobile platform 52 to move,The rear wiring device 31 is operated in accordance with the operation mode of the front wiring device 30 to wire the rear pins (rear wire tails) of the coil. After the wiring operation between the rear pins (rear wire tails) of the coil and the rear terminal is completed, the rear wiring device 31 and the second three-axis moving platform 52 are reset in sequence, and the coil loaded on the jig is transferred to the next process.
[0050] In the present utility model, if Fig.11 , Fig.12 and Fig.13As shown, a U-shaped opening 303 opening downward is provided at the lower end of the front wiring vertical connecting plate 301, and a front supporting base 304 horizontally fixed to the end portions of the front wiring vertical connecting plate 301 is provided between the two sides of the U-shaped opening 303, and a front wire tail clamping portion 302 obliquely extending in the direction of the front edge of the front wiring conveyor belt 110 is provided on the front supporting base 304; the front wire tail clamping portion 302 includes a front wiring driving cylinder 305, a front tail wire pressing block 306 and a front wiring hook 307, the front end of the front tail wire pressing block 306 is flat, and a front tail wire pressing block support frame 306a is provided on the driving output end of the front wiring driving cylinder 305, and a front tail wire pressing block support frame 306a is provided at the front end of the front supporting base 304. A wiring hook support frame 307a is provided, and a plurality of front wiring hooks 307 inclined and parallel to the front edge of the front wiring conveyor belt 110 are provided on the wiring hook support frame 307a. The front wiring driving cylinder 305 is provided on the rear end surface of the front support base 304, and a front tail line pressure block 306 extending upward along the end of each front wiring hook 307 is provided on the front tail line pressure block support frame 306a. The front wiring driving cylinder 305 pushes each front tail line pressure block 306 to slide back and forth along the upper surface of the corresponding front wiring hook 307 end through the front tail line pressure block support frame 306a. The free end of the front wiring horizontal connecting plate 300d extends horizontally to the front side of the front wiring conveyor belt 110. The free end of the front wiring horizontal connecting plate 300d is connected to the upper end of the front wiring vertical connecting plate 301, and the lower end of the front wiring vertical connecting plate 301 extends downward to the front of the front wiring conveyor belt 110 and close to the horizontal height position of the front wiring conveyor belt 110 (but the lower end of the front wiring vertical connecting plate 301 is higher than the height of the front wiring conveyor belt 110). When the first three-axis moving platform 51 moves rightward and downward in sequence, the front wiring horizontal connecting plate 300 drives the front wiring vertical connecting plate 301 and the front wire tail clamping part 302 to move to the front side of the front wiring conveyor belt 110, and the front wire tail clamping part 302 extends into the front side of the coil product, and the first three-axis moving platform 51 moves rightward and downward in sequence. 1 moves and enables the wiring hook support frame 307a set on the front support base 304 to drive the front wiring hook 307 to move, and the front wiring hook 307 will hook the front pin (front wire tail) of the coil product, start the front wiring drive cylinder 305 to push the front tail wire pressing block 306 to slide downward and press the tail wire of the coil, and then start the first three-axis moving platform 51 to move upward, pull the tail wire of the coil upward to the specified position, and then start the front terminal bending mechanism 320 to move left and right to push the terminal pin (terminal foot) on the base to bend to the right, and then move forward and backward to press the wire tail. After the wiring action is completed, reset the front wiring drive cylinder 305 to release the wire tail, and move the first three-axis moving platform 51 to the standby position, and the wiring action is completed.
[0051] In the present utility model, if Figure 6 , Figure 7 and Fig.14 As shown, the front terminal bending mechanism 320 includes a first lower bending moving mechanism 320a and a first upper bending moving mechanism 320b slidably arranged on the first lower bending moving mechanism, the first upper bending moving mechanism 320b includes a first upper front end bending support base plate 3200, a first left and right moving cylinder 3201, a first front and back moving cylinder 3202 and a plurality of front terminal pressure rods 3203, the first left and right moving cylinder 3201 is slidably arranged on the first lower bending moving mechanism 320a through the first upper front end bending support base plate 3200, after the front wiring hook 307 and the front tail wire pressure block 306 clamp the wire tail of the coil and pull the wire tail upward to the specified position, the first lower bending moving mechanism 320a pushes the first upper bending moving mechanism 320b to move left and right and front and back as a whole, so that the front terminal pressure rod 3203 presses the terminal pin and completes the wiring with the wire tail, the number of the front terminal pressure rods 3203 is 6, and the work of bending the terminal pins of 6 products is completed each time.
[0052] In the present utility model, if Fig.14As shown, the first front-to-back moving cylinder 3202 is slidably arranged on the first upper front end bending support base plate 3200 through the first upper left-right bending support base plate 3204, the driving output end of the first left-to-right moving cylinder 3201 is transmission-connected with the right end of the first upper left-to-right bending support base plate 3204, and the first front-to-back supporting base plate 3205 is slidingly arranged on the front side of the surface of the first upper left-to-right bending support base plate 3204, and the driving output end of the first front-to-back moving cylinder 3202 is connected to the front end of the first front-to-back supporting base plate 3205. The first support block 3206 and the first front guide block 3207 are arranged on the front and rear sides of the surface of the first front and rear support base plates 3205 and along the length direction, and a plurality of front-to-back pressure rod through holes 3203a are arranged on the upper side wall of the first support block 3206. One end of each front terminal pressure rod 3203 can be slidably connected to the corresponding pressure rod through hole 3203a, and the free end of the front terminal pressure rod 3203 slides out of the first front guide block 3207 and then extends horizontally to the front edge of the front wiring conveyor belt 110; in the first A first rear guide block 3208 is provided on the rear edge of the surface of the upper left-right bent support base plate 3204, and a first guide notch 3209 for limiting the guide sliding of each front terminal pressure rod 3203 is provided on the first rear guide block 3208. An extrusion spring 3210 is sleeved on the outer wall of each front terminal pressure rod 3203 between the first support block 3206 and the first front guide block 3207. A surface of the first rear guide block 3208 on the right edge of the first guide notch 3209 is provided parallel to the free end of the front terminal pressure rod 3203. And the first terminal foot pressure rod 3208a extends to the front edge of the front wiring conveyor belt 110; after the front wiring hook 307 and the front tail wire pressure block 306 clamp the wire tail of the coil and pull the wire tail upward to the specified position, the first front and rear moving cylinder 3202 pushes the first front and rear supporting base plate 3205 to slide on the first upper left and right bending supporting base plate 3204, so that the first front and rear supporting base plate 3205 drives the front terminal pressure rod 3203 to move back and forth on the first front and rear supporting base plate 3205 to press the terminal pins (terminal feet) on the base.
[0053] In the present utility model, Fig.14As shown, the first lower bending movement mechanism 320a includes a second upper front end bending support base plate 3220, a second left-right moving cylinder 3221, and a second front-back moving cylinder 3222. A first lower left-right bending support base plate 3223 that can slide left-right is horizontally arranged on the surface of the second upper front end bending support base plate 3220. The second left-right moving cylinder 3221 is arranged at one end of the second upper front end bending support base plate 3220. The drive output end of the second left-right moving cylinder 3221 is connected to the end of the first lower left-right bending support base plate 3223. A second front-to-back moving cylinder 3222 is arranged on the front side of the first lower left-right bending support base plate 3223, and a first lower front-to-back bending support base plate 3224 which can slide back and forth is arranged along the lateral direction of the first lower left-to-right bending support base plate 3223, and a driving output end of the second front-to-back moving cylinder 3222 is transmission-connected to the front side of the first lower front-to-back bending support base plate 3224, and the bottoms of both ends of the first upper front end bending support base plate 3200 are connected to the first lower front-to-back bending support base plate 3224 through a first vertical support plate 3225.After the front wiring hook 307 and the front tail wire pressing block 306 clamp the wire tail of the coil and pull the wire tail upward to the specified position, the second front-to-back moving cylinder 3222 pushes the first lower front-to-back bending support base plate 3224 to drive the first upper bending moving mechanism 320b to move forward as a whole to the front side position of the front wiring conveyor belt 110, so that the first terminal foot pressing rod 3208a on the first rear guide block 3208 moves to the left side of the terminal pin (terminal foot) on the base, and then the first left-right moving cylinder 3201 is started to push the right end of the first upper left-right bending support base plate 3204, pushing the first The upper left-right bending support base plate 3204 moves to the right and drives the first rear guide block 3208 to move to the right together. At this time, the first terminal foot pressure rod 3208a on the first rear guide block 3208 bends the terminal pin (terminal foot) to the right. After the terminal pin (terminal foot) is bent to the right, the second front-to-back moving cylinder 3222 and the first left-to-right moving cylinder 3201 are reset, and the first front-to-back moving cylinder 3202 is started to push the first front-to-back support base plate 3205 to slide forward and backward on the first upper left-to-right bending support base plate 3204, so that the first front-to-back support base plate 320 When the front terminal pressing rod 3203 is driven to move forward on the first front and rear supporting bottom plates 3205, the front terminal pressing rod 3203 pushes the terminal pins (terminal feet) on the base to bend the terminal pins (terminal feet). The front terminal pressing rod 3203 completes the bending of 6 product terminal feet each time. After the terminal pins (terminal feet) are bent, they are wired with the rear pins (rear wire tails) of the coil. After the bending is completed, the second left and right moving cylinder 3221 is started to push the first upper bending moving mechanism 320b to move rightward by one process position as a whole, and switch to the other 6 coil products on the fixture. The above-mentioned bending work of the terminal pins (terminal feet) is performed until the tail wires of the 12 coil products on the jig are wired with the bent terminal feet, and the front-end wiring action is completed. The coil products loaded on the jig are sent into the rear wiring conveyor belt 111 through the front wiring conveyor belt 110, and the rear-end wiring operation is performed on the rear tail wires of the coil products through the rear wiring device 31. The operation process of the rear wiring device 31 performing rear-end wiring on the rear tail wires of the coil products and the terminal pins (terminal feet) on the rear side of the rear wiring conveyor belt 111 is exactly the same as the front-end wiring operation of the front wiring device 30.
[0054] In the present invention, the structure of the second three-axis mobile platform 52 is the same as that of the first three-axis mobile platform 51, and the specific drawings can also be referred to. Figure 5 , Figure 6 , Fig.15 and Fig.16The second three-axis mobile platform 52 is composed of a second X-axis mobile mechanism 520, a first Y-axis mobile mechanism 521 and a first Z-axis mobile mechanism 522. The rear wiring device 31 includes a rear wiring horizontal connecting plate 310, a rear wiring vertical connecting plate 311 and a rear wire tail clamping portion 312. Fig.13 The second X-axis moving mechanism 520 is arranged at the top of the vertical support frame 50 through the second horizontal support frame 50b, the second Y-axis moving mechanism 521 is arranged on the second X-axis moving mechanism 520 by longitudinal sliding, the second Z-axis moving mechanism 522 is vertically slidably arranged on the driving output end of the second Y-axis moving mechanism 521, and a second vertical support frame 310 is arranged on the driving output end of the second Z-axis moving mechanism 522. The rear wiring device 31 includes a rear wiring horizontal connecting plate 310, a rear wiring vertical connecting plate 311 and a rear wire tail clamping portion 312, and one end of the rear wiring horizontal connecting plate 310 is horizontally fixed to the driving portion of the second three-axis moving platform 52. The rear wiring horizontal connecting plate 310 is horizontally fixed on the outer wall of the second vertical support frame 522a on the driving output end of the second Z-axis moving mechanism 522, and the other end of the rear wiring horizontal connecting plate 310 is horizontally extended to the upper rear side of the rear wiring conveyor belt 110 and connected to the upper end of the rear wiring vertical connecting plate 311, and the lower end of the rear wiring vertical connecting plate 311 extends downward to a horizontal height position close to the rear wiring conveyor belt 111, and a rear wire tail clamping portion 312 extending to the rear edge of the rear wiring conveyor belt 110 is provided at the lower end of the rear wiring vertical connecting plate 311; the rear wire tail clamping portion 312 has the same structure as the front wire tail clamping portion 302, refer to Fig.15 and Fig.16 The rear wire tail clamping part 312 extends downward from the lower end of the rear wiring vertical connecting plate 311 to the rear edge of the rear wiring conveyor belt 111, and performs wiring operations on the rear pins (rear wire tails) of the coil and the rear terminal. The rear fixture positioning device 33 has the same structure as the front fixture positioning device 32. Fig.15 and Fig.17 As shown, the rear fixture positioning device 33 includes a rear terminal bending mechanism 330 arranged on the surface of the control box 1 below the rear wire tail clamping portion 312 and a rear terminal positioning mechanism 331 arranged on the front side of the rear wiring conveyor belt 111 and symmetrical to the rear terminal bending mechanism 330. The rear terminal positioning mechanism 331 has the same terminal structure as the front terminal positioning mechanism 321, and the structure of the rear terminal bending mechanism 330 is the same as that of the front terminal bending mechanism 320. The rear terminal bending mechanism 330 and the rear terminal positioning mechanism 331 are used to position the tail wire on the rear side of the coil, and the specific operation process is the same as the operation process of the front terminal positioning mechanism 321 and the front terminal bending mechanism 320, and the specific process is not elaborated again.
[0055] In the present utility model, Figures 1 to 17, the wiring process of the utility model is further described. After the jig loaded with the coil enters the feeding conveyor belt 10 from the wiring trimming mechanism 2, the vertical pressing and trimming device 20, the front wire tail trimming device 21 and the rear wire tail trimming device 24 of the wiring trimming mechanism 2 correct the pin (wire tail) of the coil and then flow into the front wiring conveyor belt 110. The front jig positioning device 32 positions the jig and starts the first three-axis moving platform 51 to move the front wiring device 30 to the front side of the front wiring conveyor belt 110, and moves the front wire tail clamping part 302 of the front wiring device 30 to clamp the front side pin 100 (front side wire tail 100) of the coil to the specified position, combined with Fig.18 As shown, the front terminal bending mechanism 320 and the front terminal positioning mechanism 321 are started to bend the front terminal pin 101 on the base and press the front pin 100 (front wire tail 100), the front wiring is completed, and the jig loaded with the coil flows into the rear wiring conveyor belt 111, and the rear jig positioning device 33 is started in the rear wiring conveyor belt 111 to position the jig and start the second three-axis mobile platform 52 to move the rear wiring device 31 to the front wiring conveyor belt 111 At the rear side, the rear wire tail clamping portion 312 of the rear wiring device 31 is moved to clamp the rear pin 100a (rear wire tail 100a) of the coil to the specified position, and then the rear terminal bending mechanism 330 and the rear terminal positioning mechanism 331 are started to bend the rear terminal foot 101a on the base and press the rear pin (rear wire tail 100a). The rear wiring is completed, and the jig loaded with the coil continues to be transported forward to the next process. The automatic wiring machine completes a wiring cycle.
[0056] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. An automatic wiring machine, comprising a control box (1) and a three-axis moving mechanism (5), characterized in that: The automatic wiring machine also includes a feed conveyor belt (10), a wiring conveyor belt (11), a wiring trimming mechanism (2), a wiring mechanism (3) and a jig return conveying mechanism (4) arranged on the top surface of the control box (1); the jig return conveying mechanism (4) is arranged on the front side of the control box (1) surface and horizontally extends from the right end to the left end; the feed conveyor belt (10) and the wiring conveyor belt (11) are arranged on the surface of the control box (1) behind the jig return conveying mechanism (4) in a horizontal transitional manner from left to right in sequence; the wiring trimming mechanism (2) is distributed on the front and rear sides of the feed conveyor belt (10); and a three-axis moving mechanism (5) for supporting and moving the wiring mechanism (3) to move along the edges of both sides of the wiring conveyor belt (11) is arranged on the rear side of the wiring conveyor belt (11); The wiring trimming mechanism (2) comprises a vertical pressing and trimming device (20), a front tail trimming device (21) and a rear tail trimming device (24), and a feed sensor (22) and a feed blocking cylinder (23) arranged near the outer edge of the discharge end of the feed conveyor belt (10) and distributed from left to right, wherein the vertical pressing and trimming device (20) is arranged before and after the feed conveyor belt (10), and the front tail trimming device (21) is arranged at the feed conveyor belt (10). A rear tail trimming device (24) symmetrical to the front tail trimming device (21) is arranged on the front side of the conveyor belt (10) and between the rear side of the feed conveyor belt (10) and the vertical pressing trimming device (20); a feed blocking block (23a) extending horizontally into the output end surface of the feed conveyor belt (10) is arranged on the output shaft of the feed blocking cylinder (23); and a discharge sensor (25) is arranged at the discharge end edge of the feed conveyor belt (10).
2. The automatic wiring machine according to claim 1, characterized in that: The vertical pressing and finishing device (20) comprises a vertical lifting and pressing cylinder (200) and a first jig pressing strip (201), wherein the vertical lifting and pressing cylinder (200) is vertically fixed on the rear side of the feed conveyor belt (10), and the output shaft of the vertical lifting and pressing cylinder (200) extends vertically upward and is provided with a pressing support plate (202) extending horizontally above the feed conveyor belt (10), one end of the pressing support plate (202) is arranged on the output shaft of the vertical lifting and pressing cylinder (200), and the other end of the pressing support plate (202) extends horizontally above the feed conveyor belt (10) and is connected to the middle part of the first jig pressing strip (201); The front-line tail trimming device (21) comprises a front-line tail lifting cylinder (203), a front-line tail clamp cylinder (204) and a front-line tail clamp (205), wherein the front-line tail clamp (205) is arranged along the conveying direction of the front edge of the feeding conveyor belt (10), the front-line tail lifting cylinder (203) is vertically fixed on the control box (1) at the front side of the feeding conveyor belt (10), the front-line tail clamp cylinder (204) is arranged on the output shaft of the front-line tail lifting cylinder (203), and the output shaft of the front-line tail clamp cylinder (204) is connected to the clamping drive terminal of the front-line tail clamp (205); The rear thread tail trimming device (24) comprises a rear thread tail lifting cylinder (240), a rear thread tail clamp cylinder (241) and a rear thread tail clamp (242), wherein the rear thread tail clamp (242) is arranged symmetrically with the front thread tail clamp (205) along the conveying direction of the rear edge of the feeding conveyor belt (10), the rear thread tail lifting cylinder (240) is vertically fixed on the control box (1) at the rear side of the feeding conveyor belt (10), the rear thread tail clamp cylinder (241) is arranged on the output shaft of the rear thread tail lifting cylinder (240), and the output shaft of the rear thread tail clamp cylinder (241) is connected to the clamping drive terminal of the rear thread tail clamp (242); A front arranging cylinder (206) and a rear arranging cylinder (207) are arranged on the front side of the feeding conveyor belt (10) near the two ends of the front-line tail clamp (205); a first pushing and arranging block (206a) extending horizontally into the surface of the feeding conveyor belt (10) is arranged on the output shaft of the front arranging cylinder (206); and a second pushing and arranging block (207a) extending horizontally into the surface of the feeding conveyor belt (10) is arranged on the output shaft of the rear arranging cylinder (207).
3. The automatic wiring machine according to claim 1, characterized in that: The wiring conveyor belt (11) is composed of a front wiring conveyor belt (110) and a rear wiring conveyor belt (111); the wiring mechanism (3) includes a front wiring device (30) and a rear wiring device (31); the three-axis moving mechanism (5) includes a vertical support frame (50) arranged on the surface of a control box (1) at the rear side of the wiring conveyor belt (11) and a first three-axis moving platform (51) and a second three-axis moving platform (52) arranged on both sides of the top of the vertical support frame (50); the front wiring device (30) extending to the front side of the front wiring conveyor belt (110) is arranged at the drive output end of the first three-axis moving platform (51); and the rear wiring device (31) extending to the rear wiring conveyor belt (111) is arranged at the drive output end of the second three-axis moving platform (52); Front jig positioning devices (32) are arranged on the front and rear sides of the front wiring conveyor belt (110) and extend vertically into the front wiring conveyor belt (110); rear jig positioning devices (33) are arranged on the front and rear sides of the rear wiring conveyor belt (111) and extend vertically into the rear wiring conveyor belt (111); jig clamping devices (34) are arranged above the front wiring conveyor belt (110) and above the rear wiring conveyor belt (111), respectively; the jig clamping devices (34) include a front vertical positioning and clamping cylinder (340), a second jig clamping strip (341), a front horizontal positioning cylinder (343), and a front jig blocking block. (110c) and a front jig blocking cylinder (110d), a front jig in-position sensor (110a) and a front jig leaving sensor (110b) are sequentially arranged at the surface edge of the output end of the front wiring conveyor belt (110) and along the conveying direction, a front jig blocking block (110c) extending into the front wiring conveyor belt (110) is arranged at the front edge of the front wiring conveyor belt (110) between the front jig in-position sensor (110a) and the front jig leaving sensor (110b), and the end of the front jig blocking block (110c) at one end away from the front edge of the front wiring conveyor belt (110) is drivingly connected to the front jig blocking cylinder (110d); The front vertical positioning and clamping cylinders (340) are respectively arranged vertically at both ends of the rear side of the front wiring conveyor belt (110), and the output shafts of the two front vertical positioning and clamping cylinders (340) extend vertically upward and are respectively provided with front clamping support plates (342) extending horizontally to the rear edge of the front wiring conveyor belt (110), and the fixed ends of the two front clamping support plates (342) are respectively transmission-connected to the corresponding driving output ends of the front vertical positioning and clamping cylinders (340), and the second fixture clamping strip (341) is arranged at the rear along the conveying direction. Directly above the wiring conveyor belt (111), the two ends of the second jig clamping strip (341) are respectively fixed horizontally between the free ends of the two front clamping support plates (342); near the two ends of the rear side of the front wiring conveyor belt (110) and between the two front vertical positioning clamping cylinders (340), front horizontal positioning cylinders (343) are respectively arranged horizontally extending to the rear edge of the front wiring conveyor belt (110); and a front jig horizontal clamping block (343a) is arranged at the driving output end of the front horizontal positioning cylinder (343).
4. The automatic wiring machine according to claim 3, characterized in that: The front wiring device (30) comprises a front wiring horizontal connection plate (300), a front wiring vertical connection plate (301) and a front wiring tail clamping portion (302), one end of the front wiring horizontal connection plate (300) is horizontally fixed to the driving output end of the first three-axis mobile platform (51), the other end of the front wiring horizontal connection plate (300) horizontally extends to the front side of the front wiring conveyor belt (110) and is connected to the upper end of the front wiring vertical connection plate (301), and the lower end of the front wiring vertical connection plate (301) extends downward. The front wiring conveyor belt (110) is extended to a horizontal height position close to the front wiring conveyor belt (110), and a front wire tail clamping portion (302) extending to the front edge of the front wiring conveyor belt (110) is provided at the lower end of the front wiring vertical connecting plate (301); the front fixture positioning device (32) comprises a front terminal bending mechanism (320) arranged on the surface of the control box body (1) below the front wire tail clamping portion (302) and a front terminal positioning mechanism (321) arranged on the rear side of the front wiring conveyor belt (110) and symmetrical to the front terminal bending mechanism (320).
5. The automatic wiring machine according to claim 4, characterized in that: A U-shaped opening (303) opening downward is provided at the lower end of the front wiring vertical connection plate (301); a front support base (304) horizontally fixed to the two side ends of the front wiring vertical connection plate (301) is provided between the two sides of the U-shaped opening (303); a front wire tail clamping portion (302) obliquely extending toward the front edge of the front wiring conveyor belt (110) is provided on the front support base (304); the front terminal positioning mechanism (321) comprises a front positioning drive cylinder (3211) arranged at the rear center of the front wiring conveyor belt (110) and a front terminal positioning mechanism (3211) arranged along the front wiring conveyor belt (110); The front positioning and pushing rake plate (3212) is arranged at the rear edge of the front wiring conveyor belt (110), and the front positioning and pushing rake plate (3212) is arranged between the front pressing support plates (342) at both ends of the front wiring conveyor belt (110) along the conveying direction of the front wiring conveyor belt (110). The driving output shaft of the front positioning driving cylinder (3211) horizontally and vertically extends to the rear edge of the front wiring conveyor belt (110) and is transmission-connected with the rake head fixing part (3212a) of the front positioning and pushing rake plate (3212), and a plurality of positioning rake teeth (3212b) are arranged on the front end of the front positioning and pushing rake plate (3212).
6. An automatic wiring machine according to claim 5, characterized in that: The front wire tail clamping part (302) comprises a front wiring drive cylinder (305), a front tail wire pressing block (306) and a front wiring hook (307); a front tail wire pressing block support frame (306a) is arranged on the driving output end of the front wiring drive cylinder (305); a wiring hook support frame (307a) is arranged transversely at the front end of the front support base (304); a plurality of inclined parallel extensions extending in the direction of the front edge of the front wiring conveyor belt (110) are arranged on the wiring hook support frame (307a); The front wiring hook (307) is provided with the front wiring driving cylinder (305) on the rear end surface of the front supporting base (304); the front and tail wire pressing blocks (306) extending upward along the end of each front wiring hook (307) are provided on the front and tail wire pressing block support frame (306a); the front wiring driving cylinder (305) pushes each front and tail wire pressing block (306) to slide back and forth along the upper surface of the corresponding front wiring hook (307) end through the front and tail wire pressing block support frame (306a).
7. The automatic wiring machine according to claim 4, characterized in that: The front terminal bending mechanism (320) comprises a first lower bending movable mechanism and a first upper bending movable mechanism slidably arranged on the first lower bending movable mechanism, the first upper bending movable mechanism comprises a first upper front end bending support base plate (3200), a first left-right moving cylinder (3201), a first front-back moving cylinder (3202) and a plurality of front terminal pressure rods (3203), the first left-right moving cylinder (3201) being slidably arranged on the first lower bending movable mechanism via the first upper front end bending support base plate (3200); The first front-to-back moving cylinder (3202) is slidably arranged on the first upper front end bending support base plate (3200) through the first upper left-right bending support base plate (3204); the driving output end of the first left-to-right moving cylinder (3201) is drivingly connected to the right end of the first upper left-to-right bending support base plate (3204); a first front-to-back supporting base plate (3205) is slidably arranged on the front side of the surface of the first upper left-to-right bending support base plate (3204); the driving output end of the first front-to-back moving cylinder (3202) is connected to the front of the first front-to-back supporting base plate (3205); The side wall is connected for transmission. A first support block (3206) and a first front guide block (3207) are arranged on the front and rear sides of the surface of the first front and rear support base plates (3205) and along the length direction. A plurality of front-to-back pressure rod through holes (3203a) are arranged on the upper side wall of the first support block (3206). One end of each front terminal pressure rod (3203) can be slidably connected in the corresponding pressure rod through hole (3203a). The free end of the front terminal pressure rod (3203) slides out of the first front guide block (3207) and then extends horizontally to the front edge of the front wiring conveyor belt (110).
8. The automatic wiring machine according to claim 7, characterized in that: A first rear guide block (3208) is arranged on the rear edge of the surface of the first upper left-right bent support base plate (3204), and a first guide notch (3209) is arranged on the first rear guide block (3208) for limiting the guiding sliding of each front terminal pressure rod (3203), and a compression spring (3210) is sleeved on the outer wall of each front terminal pressure rod (3203) between the first support block (3206) and the first front guide block (3207); a first terminal foot pressure rod (3208a) is arranged on the surface of the first rear guide block (3208) on the right side edge of the first guide notch (3209) and is parallel to the free end of the front terminal pressure rod (3203) and extends to the front edge of the front wiring conveyor belt (110).
9. The automatic wiring machine according to claim 7, characterized in that: The first lower bending movement mechanism (320a) comprises a second upper front end bending support base plate (3220), a second left-right moving cylinder (3221), and a second front-back moving cylinder (3222); a first lower left-right bending support base plate (3223) which can slide left-right is transversely arranged on the surface of the second upper front end bending support base plate (3220); the second left-right moving cylinder (3221) is arranged at one end of the second upper front end bending support base plate (3220); a driving output end of the second left-right moving cylinder (3221) is connected to a transmission end of the first lower left-right bending support base plate (3223); A second front-to-back movable cylinder (3222) is arranged on the front side of the first lower left-right bending support base plate (3223); a first lower front-to-back bending support base plate (3224) which can slide forward and backward is arranged along the lateral direction of the first lower left-right bending support base plate (3223); a driving output end of the second front-to-back movable cylinder (3222) is transmission-connected to the front side of the first lower front-to-back bending support base plate (3224); and the bottoms of both ends of the first upper front end bending support base plate (3200) are connected to the first lower front-to-back bending support base plate (3224) through a first vertical support plate (3225).