Juicing device and fruit and vegetable puncturing and blanching juicer with same
By designing a juicer that gradually decreases in the conveying direction, the problem of weakening the compression effect of existing juicers during the pressing process is solved, and uniform thinning of fruits and vegetables and efficient juice production are achieved.
Patent Information
- Application Number
- CN202421664671.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The existing juicers can easily lead to weakening the pressing effect during the pressing process, making it difficult to achieve the desired pressing effect.
A juice pressing device is designed, including a pressing space composed of a pressure bearing assembly arranged in a vertical direction and a number of pressing rollers, conveyor belts and support wheels. The height of which gradually decreases in the conveying direction, thereby maintaining a stable pressing effect during the pressing process.
It effectively avoids the weakening of the pressing effect, ensuring uniform thinning of fruits and vegetables during the pressing process and efficient juice production.
Smart Images

Figure CN222898256U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a juicer, in particular to a juice extraction device and a fruit and vegetable puncturing, blanching and juicing machine with the same. Background Art
[0002] When making Qinzhou cucumber peel, it is necessary to first puncture the cucumbers, then squeeze out some of the cucumber juice, and take them out after soaking in brine for a set time. However, since cucumbers are characteristic agricultural products in Lingnan, and the cucumber peel industry is a traditional characteristic industry in Lingnan with certain regionality. So far, most cucumber peel processing enterprises are small workshops, mainly using manual puncturing and juicing. There are also research institutions and manufacturers in China that have developed some juice extractors and put them on the market, such as belt-type juice extractors and LGLY vertical continuous juice pressing and filtering machines. However, they are mainly for extracting fruit juice, completely destroying the appearance of fruits and vegetables, and not considering the integrity of the appearance of cucumber peels. However, according to the production process of cucumber peel, it is required that after the cucumbers are punctured, some of the cucumber juice is slightly squeezed out for pickling, but during the squeezing process, the perfect appearance of the cucumbers should be ensured, resulting in a relatively complex structure of the puncturing and squeezing machine.
[0003] Chinese Patent Application CN105077093A discloses a cucumber pressing device, which presses the blanched cucumbers through a pressing roller and a bearing roller to meet the technical requirements of being able to press juice without crushing the cucumbers. However, in this cucumber pressing device, the arrangement direction of the pressing rollers and the arrangement direction of the bearing rollers are substantially parallel. When the cucumbers are conveyed from the feeding end to the discharging end, they will be gradually thinned by the pressing rollers and the bearing rollers. If the arrangement direction of the pressing rollers and the arrangement direction of the bearing rollers are parallel, when the thinned cucumbers move near the discharging end, the pressing effect of the pressing rollers and the bearing rollers on them will be weakened, and it is difficult to achieve the required pressing effect. Summary of the Invention
[0004] The utility model aims to solve the above-mentioned technical problems and provides a juice extraction device that can avoid the weakening of the pressing effect during the pressing process.
[0005] To achieve the above object, the technical solution adopted by the utility model is as follows:
[0006] A juicing device includes a mounting frame and a pressing mechanism. The pressing mechanism includes a pressure-bearing assembly and a plurality of pressing rollers oppositely arranged vertically. The pressure-bearing assembly includes two driving wheels spaced apart and rotatably connected to the mounting frame, a conveyor belt sleeved on the two driving wheels, a plurality of supporting wheels rotatably connected to the mounting frame and spaced along the length direction of the conveyor belt, and a transition plate fixed to the mounting frame and disposed between adjacent two of the supporting wheels. The conveyor belt includes a conveying portion located above the driving wheels. A plurality of supporting wheels are in rolling contact with the inner surface of the conveyor belt, and the transition plate supports the inner surface of the conveying portion. The pressing rollers are disposed above the conveyor belt. A plurality of the pressing rollers are arranged along the conveying direction of the conveyor belt and are all rotatably connected to the mounting frame. A plurality of the pressing rollers and the conveying portion enclose a pressing space for fruits and vegetables to enter. The height of the pressing space gradually decreases along the conveying direction of the conveyor belt. The highest point of the height of the pressing space is the feeding end for fruits and vegetables to enter the pressing space, and the lowest point of the height of the pressing space is the discharging end. During the conveying process, the fruits and vegetables are gradually pressed thinner under the cooperation of the pressing rollers and the pressure-bearing assembly until they are conveyed to the discharging end of the pressing space to discharge residues.
[0007] Further, the conveying portion is horizontally arranged. A plurality of the pressing rollers are arranged closely in sequence, and the arrangement direction of a plurality of the pressing rollers is inclined relative to the horizontal plane to enclose the pressing space with the conveying portion.
[0008] Further, a plurality of mesh holes are spaced on the conveyor belt, and a juice collecting groove is provided at the bottom of the conveyor belt and located below the mesh holes.
[0009] The present utility model also provides a fruit and vegetable puncturing, blanching and juicing machine, which includes a puncturing device, a blanching device and a juicing device;
[0010] The puncturing device includes a frame, a first conveying mechanism and a puncturing mechanism. The first conveying mechanism and the puncturing mechanism are both mounted on the frame, and the puncturing mechanism can puncture the fruits and vegetables conveyed on the first conveying mechanism.
[0011] The blanching device includes a fixing frame, a constant temperature water tank and a second conveying mechanism. The constant temperature water tank is fixed to the fixing frame, and the second conveying mechanism is mounted on the fixing frame. The feeding end of the second conveying mechanism is used to receive the punctured fruits and vegetables transported from the discharging end of the first conveying mechanism. At least part of the second conveying mechanism is located in the constant temperature water tank to transport the punctured fruits and vegetables into the constant temperature water tank for blanching;
[0012] The juicing device includes a mounting frame and a pressing mechanism. The pressing mechanism includes a pressure-bearing assembly and a plurality of pressing rollers oppositely arranged vertically. The pressure-bearing assembly includes two driving wheels spaced apart and rotatably connected to the mounting frame, a conveyor belt sleeved on the two driving wheels, a plurality of supporting wheels rotatably connected to the mounting frame and spaced along the length direction of the conveyor belt, and a transition plate fixed to the mounting frame and disposed between adjacent two of the supporting wheels; the conveyor belt includes a conveying portion located above the driving wheels, and the plurality of supporting wheels are in rolling contact with the inner surface of the conveyor belt, and the transition plate supports the inner surface of the conveying portion; the pressing rollers are disposed above the conveyor belt, and the plurality of pressing rollers are arranged along the conveying direction of the conveyor belt and are all rotatably connected to the mounting frame. The plurality of pressing rollers and the conveying portion enclose a pressing space for fruits and vegetables to enter. The height of the pressing space gradually decreases along the conveying direction of the conveyor belt. The highest point of the height of the pressing space is the feeding end for fruits and vegetables to enter the pressing space, and the lowest point of the height of the pressing space is the discharging end. During the conveying process, the fruits and vegetables are gradually pressed thinner under the cooperation of the pressing rollers and the pressure-bearing assembly until they are conveyed to the discharging end of the pressing space to discharge residues.
[0013] Further, it further includes a scraper conveyor. The scraper conveyor is disposed between the blanching device and the juicing device. The input end of the scraper conveyor is docked with the discharging end of the second conveying mechanism, and the output end of the scraper conveyor is docked with the feeding end of the juicing device.
[0014] Further, the puncturing mechanism includes two link assemblies, a needle plate connected between the two link assemblies, and a plurality of thorns vertically and spacedly fixed to the needle plate. Each link assembly includes two parallel and spaced rotating arms. Opposite ends of each rotating arm are respectively rotatably connected to the frame and the needle plate. The rotation of the rotating arm can drive the needle plate and the thorns to lift and lower to complete puncturing.
[0015] Further, the rotating arm is made of U-shaped steel.
[0016] Further, the puncturing mechanism further includes a melon removing plate. The melon removing plate is fixed to the frame and located between the needle plate and the first conveying mechanism. A plurality of insertion holes are spacedly formed in the melon removing plate. The insertion holes extend along the conveying direction of the first conveying mechanism, and the thorns slidably pass through the corresponding insertion holes.
[0017] Further, the first conveying mechanism includes two rollers, a first conveyor belt, and a differential. The two rollers are arranged opposite to each other at intervals and are both rotatably connected to the frame through rotating shafts. The first conveyor belt is sleeved on the two rollers. The differential includes a driving sprocket and a driven sprocket wheel that cooperates with the driving sprocket. The driving sprocket is rotatably connected to the frame. Two pins are fixedly arranged oppositely on the driving sprocket. The driven sprocket wheel is fixedly sleeved on one of the rotating shafts. Four transmission slots are evenly distributed along the circumference of the driven sprocket wheel. When the driving sprocket rotates, it drives the pins to be sequentially engaged in the four transmission slots, so that the driven sprocket wheel rotates intermittently.
[0018] Further, the punching device further includes a melon supporting mechanism, which is arranged near the feeding end of the punching mechanism. The melon supporting mechanism includes a melon pushing roller rotatably connected to the frame. A plurality of melon pushing blades are evenly fixed on the melon pushing roller. When the melon pushing roller rotates, it drives the fruits and vegetables to be laid flat and arranged on the first conveying mechanism through the melon pushing blades.
[0019] Due to the adoption of the above technical solutions, the present utility model has the following beneficial effects:
[0020] In the above juice extraction device, the height of the pressing space formed by several pressing rollers and the conveying part gradually decreases along the conveying direction of the conveyor belt. During use, the fruits and vegetables enter from the end with a larger height of the pressing space, and the end with the smallest height of the pressing space is the discharging end. During the conveying process, the fruits and vegetables are gradually pressed thinner under the cooperation of the pressing rollers and the pressure-bearing components until the slag is discharged at the discharging end with the smallest height of the pressing space. In view of the phenomenon that the fruits and vegetables will be pressed thinner after juicing, the height of the pressing space of the above juice extraction device gradually decreases along the conveying direction of the conveyor belt, so that the pressing effect on the fruits and vegetables can be avoided from weakening during the pressing process.
[0021] In the above fruit and vegetable punching, blanching and juicing machine, the punching device and the juice extraction device are integrated to obtain an automatic punching and juicing all-in-one machine suitable for deep processing of fruits and vegetables, especially suitable for deep processing of cucumbers. It can process fresh cucumbers into cucumber peel products and cucumber juice beverages at the same time, improve the automation level of fresh cucumber processing equipment, and has important significance for improving the comprehensive value of fresh cucumbers, improving production efficiency, and reducing the production cost of cucumber peels. At the same time, in the above fruit and vegetable punching, blanching and juicing machine, a blanching device is also arranged in front of the juice extraction device. During use, the cucumbers are blanched after punching to make the cucumbers slightly softer before pressing, which can ensure that the cucumbers can be juiced without being crushed. Description of the Drawings
[0022] Figure 1 It is a structural diagram of a fruit and vegetable punching, blanching and juicing machine according to a preferred embodiment of the present utility model;
[0023] Figure 2Structural diagram of the puncturing device of the preferred embodiment of the present utility model;
[0024] Figure 3 Structural diagram of the puncturing mechanism of the preferred embodiment of the present utility model;
[0025] Figure 4 Schematic structural diagram of the swing arm of the preferred embodiment of the utility model;
[0026] Figure 5 Schematic structural diagram of the melon-pushing roller of the preferred embodiment of the utility model;
[0027] Figure 6 Schematic structural diagram of the first conveying mechanism of the preferred embodiment of the utility model;
[0028] Figure 7 Schematic structural diagram of the melon-removing plate of the preferred embodiment of the utility model;
[0029] Figure 8 Schematic structural diagram of the juice extraction device of the preferred embodiment of the utility model;
[0030] Figure 9 Schematic structural diagram of the juice extraction device of another embodiment of the utility model;
[0031] In the drawings, 100 is a fruit and vegetable puncturing, blanching and juice extracting machine; 10 is a puncturing device; 11 is a frame; 12 is a first conveying mechanism; 121 is a roller; 123 is a first conveyor belt; 124 is a rotating shaft; 125 is a differential; 126 is a driving pulley; 127 is a pin; 128 is a driven sprocket; 129 is a transmission slot; 14 is a puncturing mechanism; 141 is a connecting rod assembly; 143 is a swing arm; 145 is a needle plate; 146 is a puncturing needle; 147 is a melon-removing plate; 148 is a jack; 16 is a melon-supporting mechanism; 161 is a melon-pushing roller; 163 is a melon-pushing blade; 17 is a feeding hopper; 181 is a driving motor; 182 is a first transmission belt; 183 is a second transmission belt; 184 is a third transmission belt; 30 is a blanching device; 31 is a fixing frame; 32 is a constant temperature water tank; 34 is a second conveying mechanism; 50 is a juice extraction device; 51 is a mounting frame; 511 is a fixing bracket; 513 is a sliding table; 53 is a pressing mechanism; 531 is a pressure-bearing assembly; 532 is a transmission wheel; 533 is a conveyor belt; 534 is a transmission part; 535 is a supporting wheel; 536 is a transition plate; 537 is a pressing roller; 538 is a pressing space; 54 is a juice collecting tank; 56 is a lifting mechanism; 561 is an adjusting sleeve; 562 is a screw rod; 564 is a locking nut; 60 is a scraper conveyor. Specific embodiments
[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0033] It should be noted that when a component is referred to as being "fixed to" another component, it can be directly on the other component or there may also be an intermediate component. When a component is considered to be "connected to" another component, it can be directly connected to the other component or there may be an intermediate component at the same time. When a component is considered to be "disposed on" another component, it can be directly disposed on the other component or there may be an intermediate component at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0034] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present utility model belongs. The terms used in the description of the present utility model herein are only for the purpose of describing specific embodiments, and are not intended to limit the present utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0035] Please refer to Figure 1 , a fruit and vegetable puncturing, blanching and juicing machine 100 provided by a preferred embodiment of the present utility model includes a puncturing device 10, a blanching device 30 and a juicing device 50 that are connected in sequence.
[0036] Please also refer to Figure 2 , the puncturing device 10 includes a frame 11, a first conveying mechanism 12 and a puncturing mechanism 14. The first conveying mechanism 12 and the puncturing mechanism 14 are both installed on the frame 11, and the puncturing mechanism 14 can puncture the fruits and vegetables conveyed on the first conveying mechanism 12.
[0037] Please also refer to Figure 6, in this embodiment, the first conveying mechanism 12 includes two relatively arranged rollers 121, a first conveyor belt 123 and a differential 125. The roller 121 is rotatably connected to the frame 11 through a rotating shaft 124. Specifically, the rotating shaft 124 is rotatably connected to the frame 11, and the roller 121 is fixedly sleeved on the corresponding rotating shaft 124. The first conveyor belt 123 is sleeved on the two rollers 121. The differential 125 is installed on the rotating shaft 124 of one of the rollers 121. Specifically, the differential 125 includes a driving dial 126 and a driven grooved pulley 128 that cooperates with the driving dial 126. The driving dial 126 is rotatably connected to the frame 11, and two latch pins 127 are relatively fixed on the driving dial 126; the driven grooved pulley 128 is fixedly sleeved on the rotating shaft 124 of one of the rollers 121, and four transmission grooves 129 are evenly arranged along the circumferential direction of the driven grooved pulley 128. When the driving dial 126 rotates, it drives the latch pins 127 to be sequentially engaged in the four transmission grooves 129, thereby driving the driven grooved pulley 128 and the roller 121 to rotate intermittently.
[0038] Please refer to Figure 3 , the punching mechanism 14 includes two link assemblies 141, a needle plate 145 connected between the two link assemblies 141, and a plurality of punching needles 146 fixedly arranged on the needle plate 145 at intervals and perpendicularly. The two link assemblies 141 are relatively arranged along the width direction of the first conveyor belt 123. Each link assembly 141 includes two parallel and spaced rotating arms 143. The opposite ends of each rotating arm 143 are respectively rotatably connected to the frame 11 and the needle plate 145. The needle plate 145 is arranged above the first conveyor belt 123. The rotation of the rotating arm 143 can drive the needle plate 145 and the punching needles 146 to move up and down to complete punching. Please refer to Figure 4 , in this embodiment, the rotating arm 143 is made of thin-walled U-shaped steel. Under the condition of the same cross-sectional area, the stiffness of the hollow cross-section is greater than that of the solid cross-section, and the bending moment resistance stiffness of the square cross-section is greater than that of the circular cross-section. Therefore, using U-shaped steel to make the rotating arm 143 can improve the stiffness of the rotating arm 143.
[0039] Please refer to Figure 7 , the punching mechanism 14 further includes a melon removing plate 147. The melon removing plate 147 is fixed on the frame 11 and is located between the needle plate 145 and the first conveying mechanism 12. A number of jacks 148 are spaced on the melon removing plate 147. The jacks 148 extend along the conveying direction of the first conveying mechanism 12, and the punching needles 146 slidably pass through the corresponding jacks 148.
[0040] The punching device 10 further includes a melon supporting mechanism 16, and the melon supporting mechanism 16 is arranged near the feeding end of the punching mechanism 14. Please refer to Figure 5, the melon supporting mechanism 16 includes a melon dialing roller 161 rotatably connected to the frame 11. A plurality of melon dialing blades 163 are evenly fixed on the melon dialing roller 161. When the melon dialing roller 161 rotates, it drives the fruits and vegetables to be laid out and arranged on the first conveying mechanism 12 through the melon dialing blades 163. The puncturing device 10 further includes a feeding hopper 17. The feeding hopper 17 is fixed on the frame 11 and is located at the feeding end of the first conveying mechanism 12 for feeding the puncturing mechanism 14.
[0041] It can be understood that the puncturing device 10 may further include other structures, such as a driving system for driving the active dial wheel 126, the swing arm 143 and the melon dialing roller 161 to rotate, etc. The driving system may include a driving motor 181, a first transmission belt 182, a second transmission belt 183 and a third transmission belt 184. The driving motor 181 is installed on the frame 11. The driving motor 181 is connected to the active dial wheel 126 through the first transmission belt 182. Specifically, the active dial wheel 126 is rotatably connected to the frame 11 through a connecting shaft (not labeled). A first driving wheel (not shown in the figure) and a second driving wheel (not shown in the figure) are fixedly sleeved on the connecting shaft. The driving motor 181 is connected to the first driving wheel through the first transmission belt 182, so as to drive the active dial wheel 126 to rotate synchronously through the first driving wheel and the connecting shaft. The swing arm 143 is rotatably connected to the frame 11 through a rotating shaft (not labeled). A third driving wheel (not labeled) is fixedly sleeved on the rotating shaft. The second transmission belt 183 connects the second driving wheel and the third driving wheel to drive the swing arm 143 to rotate. The third transmission belt 184 connects the roller 121 away from the driven sheave 128 and the melon dialing roller 161, thereby driving the melon dialing roller 161 to rotate.
[0042] The blanching device 30 includes a fixing frame 31, a constant temperature water tank 32 and a second conveying mechanism 34. The constant temperature water tank 32 is fixed on the fixing frame 31. The constant temperature water tank 32 may include a box body, a controller, a temperature sensor installed on the box body and a heating resistance wire, etc. The heating resistance wire can heat the constant temperature water tank 32. The temperature sensor can sense the water temperature in the box body. The controller can control the operation of the heating resistance wire according to the temperature signal transmitted by the temperature sensor, so as to keep the water temperature at the required blanching temperature. The control of the operation of the heating resistance wire through the cooperation of the temperature sensor and the controller belongs to the prior art. For the sake of brevity, it will not be elaborated here.
[0043] The second conveying mechanism 34 is installed on the fixing frame 31. The feeding end of the second conveying mechanism 34 is used to receive the punctured fruits and vegetables transported from the discharging end of the first conveying mechanism 12; at least part of the second conveying mechanism 34 is located in the constant temperature water tank 32 to transport the punctured fruits and vegetables into the constant temperature water tank 32 for blanching. The second conveying mechanism 34 can adopt a belt conveyor in the prior art, etc. By controlling the conveying speed of the belt conveyor, the blanching time of the fruits and vegetables can be controlled.
[0044] Please refer to Figure 8 , the juice extraction device 50 includes a mounting frame 51 and a pressing mechanism 53 mounted on the mounting frame 51. The pressing mechanism 53 includes a pressure-bearing assembly 531 and a plurality of pressing rollers 537 arranged oppositely in the vertical direction. The pressure-bearing assembly 531 includes two driving wheels 532 spaced apart and rotatably connected to the mounting frame 51, a conveyor belt 533 sleeved on the two driving wheels 532, a plurality of supporting wheels 535 rotatably connected to the mounting frame 51 and arranged at intervals along the length direction of the conveyor belt 533, and a transition plate 536 fixed to the mounting frame 51 and disposed between two adjacent supporting wheels 535. The conveyor belt 533 includes a conveying portion 534 located above the driving wheels 532. A plurality of supporting wheels 535 are in rolling contact with the inner surface of the conveyor belt 533, and the transition plate 536 supports the inner surface of the conveying portion 534. The pressing rollers 537 are disposed above the conveying portion 534. A plurality of pressing rollers 537 are arranged along the conveying direction of the conveyor belt 533 and are all rotatably connected to the mounting frame 51. A plurality of pressing rollers 537 and the conveying portion 534 enclose a pressing space 538 for fruits and vegetables to enter. The height of the pressing space 538 gradually decreases along the conveying direction of the conveyor belt 533. The highest point of the height of the pressing space 538 is the feeding end for fruits and vegetables to enter the pressing space 538, and the lowest point of the height of the pressing space 538 is the discharging end. During the conveying process, the fruits and vegetables are gradually pressed thinner under the cooperation of the pressing rollers 537 and the pressure-bearing assembly 531 until they are discharged from the discharging end at the lowest point of the height of the pressing space 538 with residue removed.
[0045] In this embodiment, the conveying portion 534 is horizontally arranged, a plurality of pressing rollers 537 are arranged closely in sequence, and the arrangement direction of the plurality of pressing rollers 537 is inclined relative to the horizontal plane to enclose the pressing space 538 with the plurality of pressing rollers 537. A plurality of mesh holes (not shown in the figure) are also provided at intervals on the conveyor belt 533, and a juice collection tank 54 is provided at the bottom of the conveyor belt 533 and located below the mesh holes.
[0046] Please refer to Figure 9, in another embodiment, the juice extraction device 50 includes a mounting frame 51 and a pressing mechanism 53 mounted on the mounting frame 51. The mounting frame 51 includes a fixed bracket 511 and a sliding table 513 connected to the fixed bracket 511. The pressing mechanism 53 includes a pressure-bearing assembly 531 and a plurality of pressing rollers 537 arranged oppositely in the vertical direction. The pressure-bearing assembly 531 includes two driving wheels 532 spaced apart and rotatably connected to the sliding table 513 of the mounting frame 51, a conveyor belt 533 sleeved on the two driving wheels 532, a plurality of supporting wheels 535 rotatably connected to the sliding table 513 of the mounting frame 51 and arranged at intervals along the length direction of the conveyor belt 533, and a transition plate 536 fixed on the sliding table 513 of the mounting frame 51 and disposed between two adjacent supporting wheels 535. The conveyor belt 533 includes a conveying portion 534 located above the driving wheels 532. The plurality of supporting wheels 535 are in rolling contact with the inner surface of the conveyor belt 533, and the transition plate 536 supports the inner surface of the conveying portion 534. The pressing rollers 537 are disposed above the conveying portion 534. The plurality of pressing rollers 537 are arranged along the conveying direction of the conveyor belt 533 and are all rotatably connected to the fixed bracket 511 of the mounting frame 51. The plurality of pressing rollers 537 and the conveying portion 534 enclose a pressing space 538 for fruits and vegetables to enter. The height of the pressing space 538 gradually decreases along the conveying direction of the conveyor belt 533. The highest point of the height of the pressing space 538 is the feeding end for fruits and vegetables to enter the pressing space 538, and the lowest point of the height of the pressing space 538 is the discharging end. During the conveying process, the fruits and vegetables are gradually pressed thin under the cooperation of the pressing rollers 537 and the pressure-bearing assembly 531 until they are discharged from the discharging end at the lowest point of the height of the pressing space 538 for residue removal.
[0047] In this embodiment, the conveying portion 534 is horizontally arranged. The plurality of pressing rollers 537 are arranged closely in sequence, and the arrangement direction of the plurality of pressing rollers 537 is inclined relative to the horizontal plane to enclose the pressing space 538 with the plurality of pressing rollers 537. A plurality of mesh holes are also arranged at intervals on the conveyor belt 533, and a juice collection tank 54 is provided at the bottom of the conveyor belt 533 and located below the mesh holes.
[0048] The juice extraction device 50 further includes a lifting mechanism 56. The lifting mechanism 56 is connected to the sliding table 513 to drive the sliding table 513 to lift, so as to adjust the height position of the sliding table 513. The lifting mechanism 56 can adopt a screw drive device and the like in the prior art. For the sake of brevity, it will not be described in detail here. During use, the sliding table 513 can be driven to lift by the lifting mechanism 56, and then the distance between the conveying portion 534 and the pressing rollers 537 can be adjusted, so as to realize the adjustment of the pressing ratio and meet the technical requirements of being able to extract juice without crushing cucumbers.
[0049] It can be understood that the juice extraction device 50 may further include a driving mechanism for driving the driving transmission wheel 532 and several pressing rollers 537 to rotate, etc. This part belongs to the prior art. For example, reference can be made to a cucumber pressing device disclosed in Chinese Patent Application CN105077093A. To save space, it will not be elaborated here.
[0050] Please refer to again Figure 1 , the fruit and vegetable puncturing, blanching and juicing machine 100 further includes a scraper conveyor 60. The scraper conveyor 60 is arranged between the blanching device 30 and the juice extraction device 50. The input end of the scraper conveyor 60 is docked with the discharge end of the second conveying mechanism 34, and the output end of the scraper conveyor 60 is docked with the feeding end of the juice extraction device 50.
[0051] When the fruit and vegetable puncturing, blanching and juicing machine 100 is in use, fruits and vegetables, such as cucumbers, are placed in the feeding hopper 17. The cucumbers fall from the feeding hopper 17 to the feeding end of the first conveying mechanism 12, and then are conveyed by the first conveying mechanism 12 to the cucumber supporting mechanism 16. A plurality of cucumber pushing blades 163 on the cucumber pushing roller 161 are used to make the cucumbers arranged flat on the first conveying mechanism 12. The flat cucumbers enter the puncturing mechanism 14. The rotation of the rotating arm 143 drives the needle disc 145 to move up and down, so as to puncture the cucumbers on the first conveying mechanism 12. Specifically: under the action of the differential 125, the first conveying mechanism 12 makes an intermittent movement of stop → move → stop. When the cucumbers are being punctured, the differential 125 makes the roller 121 stop rotating. At this time, the cucumbers stay on the first conveying mechanism 12, and the needle disc 145 drives the puncturing needles 146 to move downward to puncture the cucumbers. After the puncturing is completed, the differential 125 makes the roller 121 continue to rotate, and the needle disc 145 drives the puncturing needles 146 and the cucumbers on the puncturing needles 146 to move upward together. When the cucumbers abut against the cucumber discharging plate 147, the cucumbers are separated from the puncturing needles 146 and fall onto the first conveyor belt 123 of the first conveying mechanism 12 for conveying. The setting of the differential 125 can prevent the puncturing needles 146 from being bent and ensure the smooth progress of puncturing and conveying.
[0052] The punctured cucumbers fall onto the second conveying mechanism 34 and are conveyed by the second conveying mechanism 34 into the constant temperature water tank 32 for blanching. The blanched cucumbers are conveyed to the juice extraction device 50 by the scraper conveyor 60 for pressing. During pressing, the fruits and vegetables enter between the pressing rollers 537 and the pressure bearing assembly 531 from the highest point of the pressing space 538. The fruits and vegetables are gradually pressed thin under the cooperation of the pressing rollers 537 and the pressure bearing assembly 531 until they are conveyed to the discharge end at the lowest height of the pressing space 538 to discharge residue. The squeezed cucumber juice falls into the juice collection tank 54 through the mesh holes for collection, and subsequent products such as cucumber juice can be made. The cucumbers falling from the discharge end of the pressing space 538 can be pickled later to obtain cucumber peel products. Squeezing the cucumbers slightly after puncturing to discharge some cucumber juice and then pickling can reduce the consumption of salt and save the pickling time.
[0053] In the above-mentioned juice extractor 50, the height of the pressing space 538 formed by enclosing a number of pressing rollers 537 and the conveying part 534 gradually decreases along the conveying direction of the conveyor belt 533. During use, fruits and vegetables enter from the end with a larger height of the pressing space 538, and the end with the smallest height of the pressing space 538 is the discharge end. During the conveying process, the fruits and vegetables are gradually pressed thinner under the cooperation of the pressing rollers 537 and the pressure-bearing assembly 531 until the residue is discharged at the discharge end with the smallest height of the pressing space 538. In view of the phenomenon that the fruits and vegetables will be pressed thinner after juicing, the height of the pressing space 538 of the above-mentioned juice extractor 50 gradually decreases along the conveying direction of the conveyor belt 533, so that the weakening of the pressing effect on the fruits and vegetables can be avoided during the pressing process.
[0054] The above-mentioned fruit and vegetable puncturing, blanching and juicing machine 100 integrates the puncturing device 10 and the juice extractor 50 to obtain an automatic puncturing and juicing all-in-one machine suitable for deep processing of fruits and vegetables, especially suitable for deep processing of cucumbers. It can process fresh cucumbers into cucumber peel products and cucumber juice beverages at the same time, improve the automation level of fresh cucumber processing equipment, and is of great significance for improving the comprehensive value of fresh cucumbers, improving production efficiency and reducing the production cost of cucumber peels. At the same time, the above-mentioned fruit and vegetable puncturing, blanching and juicing machine 100 is also provided with a blanching device 30 in front of the juice extractor 50. During use, after the cucumbers are punctured, they are blanched first to make the cucumbers slightly softer before pressing, which can ensure that the cucumbers can be juiced without being crushed.
[0055] The above description is a detailed description of the preferred and feasible embodiments of the present invention, but the embodiments are not intended to limit the scope of the patent application of the present invention. Any equivalent changes or modifications made under the technical spirit disclosed by the present invention shall fall within the scope of the patent covered by the present invention.
Claims
1. A juice extraction device, characterized in that: The invention comprises a mounting frame (51) and a pressing mechanism (53), wherein the pressing mechanism (53) comprises a pressure-bearing assembly (531) and a plurality of pressing rollers (537) arranged opposite to each other in a vertical direction, wherein the pressure-bearing assembly (531) comprises two transmission wheels (532) installed on the mounting frame (51) at intervals and rotatably connected to the mounting frame (51), a conveyor belt (533) sleeved on the two transmission wheels (532), a plurality of supporting wheels (535) rotatably connected to the mounting frame (51) and arranged at intervals along the length direction of the conveyor belt (533), and a transition plate (536) fixed on the mounting frame (51) and arranged between two adjacent supporting wheels (535); the conveyor belt (533) comprises a transmission portion (534) located above the transmission wheel (532), a plurality of supporting wheels (535) rollingly contacting with the inner surface of the conveyor belt (533), and the conveyor belt (533) is provided with a plurality of rollers (537) arranged opposite to each other in a vertical direction. The transition plate (536) is supported on the inner surface of the conveying part (534); the pressing roller (537) is arranged above the conveying belt (533); a plurality of the pressing rollers (537) are arranged along the conveying direction of the conveying belt (533) and are all rotatably connected to the mounting frame (51); the plurality of the pressing rollers (537) and the conveying part (534) are arranged to form a pressing space (538) for fruits and vegetables to enter; the height of the pressing space (538) gradually decreases along the conveying direction of the conveying belt (533); the maximum height of the pressing space (538) is the feeding end for fruits and vegetables to enter the pressing space (538); the minimum height of the pressing space (538) is the discharging end; during the conveying process, the fruits and vegetables are gradually pressed thin under the cooperation of the pressing rollers (537) and the pressure-bearing component (531) until they are conveyed to the discharging end of the pressing space (538) for discharge of residues.
2. The juice extraction device according to claim 1, characterized in that: The conveying part (534) is arranged horizontally, and the plurality of pressing rollers (537) are arranged closely in sequence, and the arrangement direction of the plurality of pressing rollers (537) is inclined relative to the horizontal plane, so as to be surrounded by the conveying part (534) to form the pressing space (538).
3. The juice extraction device according to claim 1, characterized in that: The conveyor belt (533) is provided with a plurality of mesh holes at intervals, and the bottom of the conveyor belt (533) is provided with a juice collecting groove (54) located below the mesh holes.
4. A fruit and vegetable piercing and blanching juicer, characterized in that: It comprises a piercing device (10), a blanching device (30) and a juice extracting device (50); The piercing device (10) comprises a frame (11), a first conveying mechanism (12) and a piercing mechanism (14); the first conveying mechanism (12) and the piercing mechanism (14) are both mounted on the frame (11); and the piercing mechanism (14) is capable of piercing fruits and vegetables conveyed on the first conveying mechanism (12); The blanching device (30) comprises a fixed frame (31), a constant temperature water tank (32) and a second conveying mechanism (34); the constant temperature water tank (32) is fixed on the fixed frame (31); the second conveying mechanism (34) is installed on the fixed frame (31); the feeding end of the second conveying mechanism (34) is used to receive the pierced fruits and vegetables transported from the discharging end of the first conveying mechanism (12); at least a part of the second conveying mechanism (34) is located in the constant temperature water tank (32) to transport the pierced fruits and vegetables into the constant temperature water tank (32) for blanching; The juice extraction device (50) comprises a mounting frame (51) and a pressing mechanism (53), wherein the pressing mechanism (53) comprises a pressure-bearing assembly (531) and a plurality of pressing rollers (537) arranged opposite to each other in a vertical direction, wherein the pressure-bearing assembly (531) comprises two transmission wheels (532) mounted on the mounting frame (51) at intervals and rotatably connected to the mounting frame (51), a conveyor belt (533) sleeved on the two transmission wheels (532), a plurality of supporting wheels (535) rotatably connected to the mounting frame (51) and arranged at intervals along the length direction of the conveyor belt (533), and a transition plate (536) fixed on the mounting frame (51) and arranged between two adjacent supporting wheels (535); the conveyor belt (533) comprises a transmission portion (534) located above the transmission wheel (532), a plurality of supporting wheels (535) in rolling contact with the inner surface of the conveyor belt (533), and a plurality of supporting wheels (535) in rolling contact with the inner surface of the conveyor belt (533). The transition plate (536) is supported on the inner surface of the conveying portion (534); the pressing roller (537) is arranged above the conveying belt (533); a plurality of the pressing rollers (537) are arranged along the conveying direction of the conveying belt (533) and are rotatably connected to the mounting frame (51); a plurality of the pressing rollers (537) and the conveying portion (534) are arranged to form a pressing space (538) for fruits and vegetables to enter; and the height of the pressing space (538) gradually decreases along the conveying direction of the conveying belt (533); the maximum height of the pressing space (538) is the feeding end for fruits and vegetables to enter the pressing space (538); and the minimum height of the pressing space (538) is the discharging end. During the conveying process, the fruits and vegetables are gradually pressed thin under the cooperation of the pressing rollers (537) and the pressure-bearing component (531) until they are conveyed to the discharging end of the pressing space (538) for discharge of residues.
5. The fruit and vegetable piercing and blanching juice extractor according to claim 4, characterized in that: It also includes a scraper conveyor (60), which is arranged between the blanching device (30) and the juice extraction device (50), the input end of the scraper conveyor (60) is connected to the discharge end of the second conveying mechanism (34), and the output end of the scraper conveyor (60) is connected to the feed end of the juice extraction device (50).
6. The fruit and vegetable piercing and blanching juice extractor according to claim 4, characterized in that: The piercing mechanism (14) comprises two connecting rod assemblies (141), a needle disk (145) connected between the two connecting rod assemblies (141), and a plurality of puncture needles (146) fixed to the needle disk (145) at intervals and vertically. Each of the connecting rod assemblies (141) comprises two rotating arms (143) arranged in parallel and at intervals. The opposite ends of each rotating arm (143) are rotatably connected to the frame (11) and the needle disk (145), respectively. The rotation of the rotating arm (143) can drive the needle disk (145) and the puncture needles (146) to rise and fall, thereby completing the puncture.
7. The fruit and vegetable piercing and blanching juice extractor according to claim 6, characterized in that: The rotating arm (143) is made of U-shaped steel.
8. The fruit and vegetable piercing and blanching juice extractor according to claim 6, characterized in that: The piercing mechanism (14) also includes a melon-removing plate (147), which is fixed on the frame (11) and located between the needle plate (145) and the first conveying mechanism (12). The melon-removing plate (147) is provided with a plurality of insertion holes (148) at intervals, and the insertion holes (148) extend along the conveying direction of the first conveying mechanism (12). The piercing needles (146) are slidably inserted into the corresponding insertion holes (148).
9. The fruit and vegetable piercing and blanching juice extractor according to claim 4, characterized in that: The first conveying mechanism (12) comprises two rollers (121), a first conveyor belt (123) and a differential (125); the two rollers (121) are arranged relative to each other at a distance and are both rotatably connected to the frame (11) via a rotating shaft (124); the first conveyor belt (123) is sleeved on the two rollers (121); the differential (125) comprises a driving paddle wheel (126) and a driven groove wheel (128) matched with the driving paddle wheel (126); the driving paddle wheel (126) is a first conveyor belt (123) and a differential (125) is a first conveyor belt (125) and a differential (125 ... 126) is rotatably connected to the frame (11), two deflecting pins (127) are relatively fixed on the active dial wheel (126), the driven groove wheel (128) is fixedly sleeved on one of the rotating shafts (124), and the driven groove wheel (128) is evenly distributed along the circumference with four transmission grooves (129). When the active dial wheel (126) rotates, it drives the deflecting pins (127) to be sequentially engaged in the four transmission grooves (129), so that the driven groove wheel (128) rotates intermittently.
10. The fruit and vegetable piercing and blanching juice extractor according to claim 4, characterized in that: The piercing device (10) further comprises a melon-supporting mechanism (16), wherein the melon-supporting mechanism (16) is arranged near the feeding end of the piercing mechanism (14), and the melon-supporting mechanism (16) comprises a melon-pushing roller (161) rotatably connected to the frame (11), and a plurality of melon-pushing blades (163) are evenly fixed on the melon-pushing roller (161). When the melon-pushing roller (161) rotates, the melon-pushing blades (163) are driven to spread the fruits and vegetables flatly on the first conveying mechanism (12).
Citation Information
Patent Citations
Cucumber squeezing apparatus
CN105077093A