Agricultural waste biomass forming granulator

By designing a combined structure of the material box, feeding parts and forming parts in a biomass pelletizer, uniform cutting and density of the pellets are achieved, and the problems of fragility and inconsistent length of particles in the prior art are solved, which reduces equipment costs and improves the stability of particles.

CN222901006UActive Publication Date: 2025-05-27ANYANG GEMCO ENERGY MACHINERY
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Patent Information

Application Number
CN202421860526.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-05-27
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

The existing biomass pelletizers cannot effectively increase the particle density during the molding process, resulting in the molded biomass particles being easily fragile and the particle length is inconsistent.

Method used

An agricultural waste biomass molding pelletizer is designed, using a combined structure of material box, feeding parts and forming parts. Through a single drive source, the material movement and the reciprocating displacement of the cutter are driven to achieve uniform cutting and density of the pellet material.

Benefits of technology

The uniform cutting and uniform length of the pellet material are achieved, which reduces equipment costs, and improves the density and morphological stability of the particles, avoids fragmentation and damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an agricultural waste biomass forming granulator, and relates to the technical field of granulators, in particular to an agricultural waste biomass forming granulator which comprises a feed box, a feed hopper is fixedly mounted on the top wall of the feed box, the feed hopper is communicated with the feed box, a plurality of rows of discharge holes are formed in the two side walls of the feed box, and a feeding component is arranged on the feed box; through cooperative arrangement of the material box, the feeding component and the forming component, the agricultural waste biomass forming granulator has the effects of uniformly cutting off granules and enabling the lengths of the granules to be consistent, all cutters are transversely arranged, and a row of discharging holes are formed between every two adjacent cutters at intervals; each cutter cuts off granular materials discharged from one row of discharging holes in the reciprocating motion process and blocks and blocks the adjacent row of discharging holes, so that the two adjacent rows of discharging holes alternately discharge materials, the cutters cut off the granular materials discharged from the alternately-discharged discharging holes in a reciprocating mode, and the lengths of the cut-off granular materials are consistent.
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Description

Technical Field

[0001] The utility model relates to the technical field of granulators, specifically an agricultural waste biomass forming granulator. Background Art

[0002] Biomass fuel refers to compressing agricultural and forestry waste such as straw, weeds, wood chips, shrub branches, and even fruit peels into high-density combustion particles. These agricultural and forestry waste have a high calorific value and are a clean energy resource. In the prior art, a biomass granulator is used to make these renewable biomass fuels into particles for convenient later use. For example, in the utility model patent with the name "A fuel particle forming device for a biomass pellet stove" and the publication number "CN217527387U", it includes a forming tank. An extrusion assembly for extruding the biomass raw materials into shape is arranged in the forming tank. A cutting assembly for cutting the formed biomass raw materials is arranged on the extrusion assembly. A vibration screening assembly for efficiently separating the finished particles and scraps is also arranged in the forming tank. A return material assembly for returning the screened scraps back into the forming tank for extrusion and forming is arranged on the forming mystery. However, this device only rolls the raw materials through a rolling roller, causing the raw materials to fall through the forming holes, and cannot increase the density of the formed biomass particles to maintain a stable shape. The formed biomass particles are easily broken and damaged.

[0003] In the published Chinese patent application with the publication number: CN219682443U and the patent name: "A forming device for biomass particles", it includes: a barrel, with discharge ports for discharging material symmetrically opened on the outer wall; a rotating shaft, arranged inside the barrel, and a spiral conveying blade is installed on the surface; a discharge block, installed on the outer surface of one end of the barrel; a number of discharge holes, symmetrically opened in the discharge block and communicating with the discharge ports; a pair of baffles, symmetrically arranged in the discharge block; and a driving mechanism for driving the pair of baffles to slide is arranged on the barrel. In this prior art, the driving mechanism drives the baffles to reciprocally slide in the discharge block, which can intermittently block and isolate the discharge holes. When blocking and isolating, it can prevent the raw materials in the discharge holes from flowing out. At the same time, under the conveying and extrusion action of the rotating shaft and the screw conveying blade, the density of the raw materials in the discharge holes can be increased, making the shape of the formed raw material particles more stable and preventing breakage. When the baffle slides to open the discharge hole, it is convenient for the formed particles to flow out. At the same time, the reciprocating sliding of the baffle can cut the biomass particles in the discharge hole, making the length of the produced biomass particles the same, which brings convenience to people.

[0004] Although the prior art can solve the above problems, the prior art has certain limitations in the specific implementation process. In the specific implementation process, a separate motor is used to drive the baffle to move, and the baffle opens or closes the discharge port during the reciprocating movement; a single baffle opens or closes multiple discharge ports. When the baffle moves from left to the rightmost side, the material discharged from the discharge port from left to right becomes shorter. When the baffle moves from the rightmost side to the left, the baffle first cuts off the short granular material on the left, and then gradually cuts off the long granular material on the right, resulting in inconsistent lengths of the granular materials. The problems with the prior art are: 1. A separate motor is used to drive the baffle to move, which increases the equipment cost; 2. When a single baffle cuts off multiple discharge ports by moving, the lengths of the formed granular materials vary greatly. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides an agricultural waste biomass forming pellet machine, which solves the problems raised in the above-mentioned background technology.

[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: an agricultural waste biomass forming pellet machine comprises a material box, a feed hopper is fixedly installed on the top wall of the material box and the two are connected, multiple rows of discharge holes are provided on the two side walls of the material box, a feeding component is provided on the material box, and the feeding component drives the material in the material box to move to the side where the discharge holes are located; forming components are provided on the two side walls of the material box and near the discharge holes, two slide grooves are provided on an outer side wall of the material box and near each row of discharge holes, the two slide grooves are located above and below each row of discharge holes, and the forming component is slidably arranged in the two slide grooves of the material box; the forming component comprises two slide bars and multiple cutting knives, two of the slide bars are slidably arranged in the two slide grooves respectively, each cutting knives is arranged horizontally, a row of discharge holes is spaced between two adjacent cutting knives, and the upper and lower ends of the cutters are fixedly connected to the two slide bars respectively; the feeding component is transmission-connected to the forming component, and the feeding component drives the forming component to slide and displace in the slide groove.

[0007] Optionally, the feeding component includes a rotating shaft and a motor, both ends of the rotating shaft are rotatably connected to the inner wall of the material box, the motor is fixedly mounted on the outer wall of the material box, and the output shaft end of the motor is transmission-connected to the rotating shaft, and a spiral conveying blade is fixedly mounted on the outer wall of the rotating shaft.

[0008] Optionally, one end of the rotating shaft away from the motor is fixedly connected to a first reciprocating screw, the first reciprocating screw penetrates the side wall of the material box, and one end of the first reciprocating screw away from the rotating shaft is fixedly connected to a limit plate.

[0009] Optionally, a connecting plate is sleeved on the outer side wall of the first reciprocating lead screw, and the first reciprocating lead screw is threadedly connected to the connecting plate through the reciprocating thread on its outer side wall; a connecting rod is fixedly connected to one side wall of the connecting plate, and the end of the connecting rod away from the connecting plate is fixedly connected to the sliding rod.

[0010] Optionally, the end of the rotating shaft away from the motor penetrates through the side wall of the material box, and a driving wheel is sleeved on the end of the rotating shaft away from the motor, and the rotating shaft is fixedly connected to the driving wheel.

[0011] Optionally, a second reciprocating lead screw is transversely arranged in the sliding groove, both ends of the second reciprocating lead screw are rotatably connected to the material box, the middle of the second reciprocating lead screw penetrates through the sliding rod, and the second reciprocating lead screw is threadedly connected to the sliding rod through the reciprocating thread on its outer side wall.

[0012] Optionally, one end of the second reciprocating lead screw penetrates through the side wall of the material box, and a driven wheel is sleeved on the end of the second reciprocating lead screw, and the driven wheel is fixedly connected to the second reciprocating lead screw; the driven wheel is drivingly connected to the driving wheel through a second belt.

[0013] The utility model provides an agricultural waste biomass pellet machine, which has the following beneficial effects:

[0014] 1. For this agricultural waste biomass pellet machine, through the cooperative setting of the material box, the feeding component and the forming component, this agricultural waste biomass pellet machine has the effects of driving the material to move and forming the material into pellets by a single driving source. Taking the motor in the feeding component as the driving source, the motor drives the rotating shaft to rotate, the rotating shaft drives the spiral conveying blade to rotate, and the spiral conveying blade rotates to push the material in the material box to move; at the same time, the rotating shaft is drivingly connected to the forming component, thus realizing the effect of driving the equipment to operate normally with a single motor as the driving source. Compared with the prior art, the number of motors used is reduced, and the equipment cost is lowered.

[0015] 2. For this agricultural waste biomass pellet machine, through the cooperative setting of the material box, the feeding component and the forming component, this agricultural waste biomass pellet machine has the effects of evenly cutting the pellet material and making the lengths of the pellet materials consistent. By arranging the cutting knives horizontally, there is a row of discharge holes between adjacent two cutting knives; each cutting knife cuts the pellet material discharged from a row of discharge holes during the reciprocating movement and blocks the adjacent row of discharge holes, so that the adjacent two rows of discharge holes discharge materials alternately, and the cutting knife reciprocally cuts the pellet material discharged from the alternately discharging discharge holes, so as to make the lengths of the cut pellet materials consistent. Description of the Drawings

[0016] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only the embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on the provided drawings.

[0017] Figure 1 It is a schematic three-dimensional structure diagram of the agricultural waste biomass granulator of the present invention.

[0018] Figure 2 It is a schematic partial sectional structure diagram of the material box in the agricultural waste biomass granulator of the present invention.

[0019] Figure 3 It is a schematic three-dimensional structure diagram of the second embodiment of the agricultural waste biomass granulator of the present invention.

[0020] Figure 4 For Figure 3 The enlarged structure diagram at position A in

[0021] Figure 5 For Figure 3 The enlarged structure diagram at position B in

[0022] Figure 6 For Figure 3 The enlarged structure diagram at position C in

[0023] In the figure: 1, material box; 2, feed hopper; 3, motor; 4, discharge hole; 5, connecting plate; 6, cutting knife; 7, sliding rod; 8, chute; 10, rotating shaft; 11, first reciprocating lead screw; 12, limiting plate; 13, connecting rod; 15, second reciprocating lead screw; 16, driven wheel; 17, second belt; 18, driving wheel; 19, spiral conveyor blade. Detailed implementation manners

[0024] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the drawings. In the description of the present invention, it should be noted that the orientation or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying.

[0025] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0026] Embodiment 1. Please refer to Figures 1 to 2 , the present utility model provides a technical solution: an agricultural waste biomass pellet machine, which includes a material box 1. A feed hopper 2 is fixedly installed on the top wall of the material box 1 and the two are communicated. Multiple rows of discharge holes 4 are opened on both side walls of the material box 1. A feeding component is arranged on the material box 1, and the feeding component drives the material in the material box 1 to move towards the side where the discharge holes 4 are located.

[0027] Among them, the material box 1 is used to hold agricultural waste biomass materials. The feed hopper 2 is used to place the materials into the material box 1. The feeding component is used to push the materials to move inside the material box 1.

[0028] Forming components are arranged on both side walls of the material box 1 and near the discharge holes 4. Two chutes 8 are opened on one outer side wall of the material box 1 and near each row of discharge holes 4. The two chutes 8 are located above and below each row of discharge holes 4. The forming components are slidably arranged in the two chutes 8 of the material box 1.

[0029] Among them, each row of discharge holes 4 refers to a plurality of discharge holes 4 arranged in a columnar shape.

[0030] The forming components include two sliding rods 7 and multiple cutting knives 6. The two sliding rods 7 are respectively slidably arranged in the two chutes 8. Each cutting knife 6 is arranged horizontally. There is a row of discharge holes 4 between adjacent two cutting knives 6. The upper and lower ends of the cutting knife 6 are respectively fixedly connected to the two sliding rods 7. The feeding component is in transmission connection with the forming component, and the feeding component drives the forming component to slide and displace in the chute 8.

[0031] Among them, the feeding component pushes the materials to move in the material box 1, and the materials are discharged through each discharge hole 4 under the push. The discharge holes 4 are used to discharge pellet materials. The functions of the cutting knife 6 are: one is to cut off the pellet materials discharged from the discharge holes 4 through sliding displacement; the other is that when the cutting knife 6 moves to the discharge holes 4, the cutting knife 6 causes blockage and clogging of the discharge holes 4, and the materials are squeezed in the discharge holes 4, so that the materials are more compact and the density of the materials in the discharge holes 4 is increased.

[0032] Among them, by arranging each cutting knife 6 horizontally, there is a column of discharge holes 4 between two adjacent cutting knives 6. During the reciprocating movement of each cutting knife 6, the granular material discharged from a column of discharge holes 4 is cut off, and the adjacent column of discharge holes 4 is blocked, so that the adjacent two columns of discharge holes 4 discharge materials alternately. The cutting knife 6 reciprocally cuts off the granular material discharged from the alternately discharging discharge holes 4, so that the lengths of the cut granular materials are consistent.

[0033] Specifically, the feeding component includes a rotating shaft 10 and a motor 3. Both ends of the rotating shaft 10 are rotatably connected to the inner side walls of the material box 1. The motor 3 is fixedly installed on the outer side wall of the material box 1, and the output shaft end of the motor 3 is in transmission connection with the rotating shaft 10. A spiral conveyor blade 19 is fixedly installed on the outer side wall of the rotating shaft 10.

[0034] Among them, the feeding component further includes a reducer. The reducer is fixedly installed on the motor 3. The output shaft of the motor 3 is fixedly connected to the power input shaft of the reducer. The power output shaft of the reducer is fixedly connected to one end of the rotating shaft 10, that is, the motor 3 drives the rotating shaft 10 to rotate through the reducer. The rotation of the rotating shaft 10 drives the rotation of the spiral conveyor blade 19, and the rotation of the spiral conveyor blade 19 pushes the material in the material box 1 to move.

[0035] Specifically, one end of the rotating shaft 10 far from the motor 3 is fixedly connected with a first reciprocating lead screw 11. The first reciprocating lead screw 11 penetrates the side wall of the material box 1, and a limiting plate 12 is fixedly connected to the end of the first reciprocating lead screw 11 far from the rotating shaft 10. A connecting plate 5 is sleeved on the outer side wall of the first reciprocating lead screw 11, and the first reciprocating lead screw 11 is threadedly connected with the connecting plate 5 through the reciprocating thread on its outer side wall. A connecting rod 13 is fixedly connected to one side wall of the connecting plate 5, and the end of the connecting rod 13 far from the connecting plate 5 is fixedly connected with a sliding rod 7.

[0036] Among them, when the rotating shaft 10 rotates, it drives the first reciprocating lead screw 11 to rotate. The first reciprocating lead screw 11 drives the connecting plate 5 threadedly connected with it to reciprocate, that is, the connecting plate 5 reciprocates axially along the first reciprocating lead screw 11. During the reciprocating movement of the connecting plate 5, it drives the connecting rod 13 to reciprocate, and the connecting rod 13 drives the sliding rod 7 to reciprocate, that is, the sliding rod 7 reciprocally slides inside the chute 8. During the reciprocating sliding of the sliding rod 7 along the chute 8, it drives each cutting knife 6 to reciprocally displace. When each cutting knife 6 reciprocally displaces, it cuts off the granular material discharged from the discharge holes 4.

[0037] Embodiment 2, please refer to Figures 3 to 6, the main difference between this embodiment and the first embodiment is that: one end of the rotating shaft 10 away from the motor 3 penetrates the side wall of the material box 1, and a driving wheel 18 is sleeved on the end of the rotating shaft 10 away from the motor 3, and the rotating shaft 10 is fixedly connected to the driving wheel 18. A second reciprocating lead screw 15 is transversely arranged in the sliding groove 8, and both ends of the second reciprocating lead screw 15 are rotatably connected to the material box 1. The middle of the second reciprocating lead screw 15 penetrates the sliding rod 7, and the second reciprocating lead screw 15 is threadedly connected to the sliding rod 7 through the reciprocating thread on its outer side wall. One end of the second reciprocating lead screw 15 penetrates the side wall of the material box 1, and a driven wheel 16 is sleeved on the end of the second reciprocating lead screw 15, and the driven wheel 16 is fixedly connected to the second reciprocating lead screw 15. The driven wheel 16 and the driving wheel 18 are connected by a second belt 17. The second belt 17 is wound around the driving wheel 18 and the driven wheel 16.

[0038] Among them, the rotation of the rotating shaft 10 drives the rotation of the driving wheel 18, the rotation of the driving wheel 18 drives the rotation of the second belt 17, and the second belt 17 drives the rotation of the driven wheel 16. The driven wheel 16 drives the rotation of the second reciprocating lead screw 15. When the second reciprocating lead screw 15 rotates, it drives the sliding rod 7 threadedly connected to it to slide axially back and forth, that is, the sliding rod 7 slides in the sliding groove 8. When the sliding rod 7 slides, it drives each cutting knife 6 to move. When each cutting knife 6 reciprocates, it cuts off the granular material discharged from the discharge hole 4.

[0039] In the second embodiment, the sliding rod 7 can specifically be in a cylindrical shape. The middle of the second reciprocating lead screw 15 penetrates the sliding rod 7, and the second reciprocating lead screw 15 is threadedly connected to the sliding rod 7 through the reciprocating thread on its outer side wall.

[0040] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. Agricultural waste biomass pellet machine, characterized by: It comprises a material box (1), a feed hopper (2) is fixedly mounted on the top wall of the material box (1) and the two are connected, a plurality of rows of discharge holes (4) are provided on both side walls of the material box (1), and a feeding component is provided on the material box (1), and the feeding component drives the material in the material box (1) to move toward the side where the discharge hole (4) is located; Forming components are provided on both side walls of the material box (1) and near the discharge holes (4); two slide grooves (8) are provided on an outer side wall of the material box (1) and near each row of discharge holes (4); the two slide grooves (8) are located above and below each row of discharge holes (4); and the forming components are slidably arranged in the two slide grooves (8) of the material box (1); The forming component comprises two slide bars (7) and a plurality of cutters (6); the two slide bars (7) are respectively slidably arranged in two slide grooves (8); the cutters (6) are arranged transversely, and a row of discharge holes (4) is spaced between two adjacent cutters (6); the upper and lower ends of the cutters (6) are respectively fixedly connected to the two slide bars (7); the feeding component is transmission-connected to the forming component, and the feeding component drives the forming component to slide and move in the slide groove (8).

2. The agricultural waste biomass pellet machine according to claim 1, characterized in that: The feeding component comprises a rotating shaft (10) and a motor (3), wherein both ends of the rotating shaft (10) are rotatably connected to the inner wall of the material box (1), the motor (3) is fixedly mounted on the outer wall of the material box (1), and the output shaft end of the motor (3) is drivingly connected to the rotating shaft (10), and a spiral conveying blade (19) is fixedly mounted on the outer wall of the rotating shaft (10).

3. The agricultural waste biomass pellet machine according to claim 2, characterized in that: One end of the rotating shaft (10) away from the motor (3) is fixedly connected to a first reciprocating screw (11), the first reciprocating screw (11) penetrates the side wall of the material box (1), and one end of the first reciprocating screw (11) away from the rotating shaft (10) is fixedly connected to a limit plate (12).

4. The agricultural waste biomass pellet machine according to claim 3, characterized in that: A connecting plate (5) is mounted on the outer wall of the first reciprocating screw rod (11), and the first reciprocating screw rod (11) is threadedly connected to the connecting plate (5) via a reciprocating thread on its outer wall; a connecting rod (13) is fixedly connected to one side wall of the connecting plate (5), and one end of the connecting rod (13) away from the connecting plate (5) is fixedly connected to the sliding rod (7).

5. The agricultural waste biomass pellet machine according to claim 2, characterized in that: The end of the rotating shaft (10) away from the motor (3) penetrates the side wall of the material box (1), and a driving wheel (18) is mounted on the end of the rotating shaft (10) away from the motor (3), and the rotating shaft (10) is fixedly connected to the driving wheel (18).

6. The agricultural waste biomass pellet machine according to claim 5, characterized in that: A second reciprocating screw (15) is transversely arranged in the slide groove (8), and both ends of the second reciprocating screw (15) are rotatably connected to the material box (1). The middle part of the second reciprocating screw (15) passes through the slide rod (7), and the second reciprocating screw (15) is threadedly connected to the slide rod (7) through the reciprocating thread on its outer wall.

7. The agricultural waste biomass pellet machine according to claim 6, characterized in that: One end of the second reciprocating screw (15) passes through the side wall of the material box (1), and one end of the second reciprocating screw (15) is sleeved with a driven wheel (16), and the driven wheel (16) is fixedly connected to the second reciprocating screw (15); the driven wheel (16) is connected to the driving wheel (18) through a second belt (17).

Citation Information

Patent Citations

  • Forming device for biomass particles

    CN219682443U