Automatic cleaning mechanism for screen of gravity husked rice separator

By designing an automatic cleaning mechanism for a gravel separator, using gears, connecting plates and sliding blocks, the function of automatically cleaning screen plates and cleaning rollers is realized, and the problems of long manual cleaning time and cumbersome steps in the prior art are solved, and the work efficiency and continuous working ability of the equipment are improved.

CN222901799UActive Publication Date: 2025-05-27XIANGYANG HEAVY MASCH CO LTD
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Patent Information

Application Number
CN202420850068.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-05-27
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

The existing granule separator produces a large amount of grain chips during the screening process, resulting in residual surface of the screen plate and even blockage of the screen holes, affecting normal use. The existing technology requires manual disassembly and cleaning, which is long and cumbersome, reducing work efficiency.

Method used

An automatic screen cleaning mechanism of a gravity gravel gravel separator is designed. Through the combination of gears, connecting plates, sliding blocks and motors, the function of automatically cleaning the screen plates and cleaning rollers is realized, reducing manual intervention and improving work efficiency.

Benefits of technology

Automatic cleaning of screen plates and cleaning rollers is realized, saving cleaning time, improving the working efficiency of granular separation, avoiding screen hole blockage, and ensuring continuous work of the equipment.

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Abstract

The utility model discloses an automatic cleaning mechanism for a screen of a gravity husked rice separator, and relates to the technical field of husked rice separators, the automatic cleaning mechanism comprises a bin body, the outer surface of the bin body is fixedly connected with a support frame, the outer surface of the support frame is fixedly connected with a motor I, the output end of the motor I is fixedly connected with a rotating shaft, and the rotating shaft is fixedly connected with a motor II. A first gear is fixedly connected to the outer surface of the rotating shaft, a first connecting plate is fixedly connected to the end, away from the first motor, of the rotating shaft, a second gear is meshed with the outer surface of the first gear, the first motor drives the rotating shaft to rotate and drives the first gear and the first connecting plate to rotate, and meanwhile the first connecting plate drives a fixing rod and the second gear to rotate. And the second gear is meshed with the first gear and does turnover motion with the first gear as the circle center, meanwhile, the fixing rod drives the second connecting plate to move, the second connecting plate drives the corresponding sliding block to move synchronously and drives the rotating rod and the cleaning roller to move, and therefore the effects that the device can automatically clean the sieve plate, save the cleaning time and improve the working efficiency are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of paddy and brown rice separators, in particular to an automatic cleaning mechanism for the screen of a gravity paddy and brown rice separator. Background Art

[0002] Rice, also known as paddy rice, is a food made from paddy through processes such as cleaning, hulling, milling, and finished product finishing. Paddy and brown rice refer to the paddy after removing the outer protective husk. Paddy and brown rice separation is the process of removing the paddy husk and cortex. Paddy grains consist of husk, cortex, embryo, and endosperm. The purpose of paddy processing is to separate the endosperm from other parts with the least degree of breakage to produce rice with good edible quality.

[0003] A gravity paddy and brown rice separator is a device that utilizes the differences in specific gravity, particle size, and surface friction coefficient between paddy and brown rice, and through the action of a reciprocating working plate with a double - inclined surface, increases automatic classification to separate paddy and brown rice. However, during the screening process of the existing paddy and brown rice separators, a large amount of rice husk debris is generated, and a certain amount of rice husk debris will remain on the surface of the sieve plate, even clogging the sieve holes of the sieve plate, affecting normal use. Generally, the sieve plate is disassembled for manual cleaning of the rice husk debris, but the time for disassembling and cleaning the rice husk debris is long, and the disassembly steps are relatively cumbersome, which will affect the working efficiency of paddy and brown rice separation.

[0004] Therefore, a new solution is needed to solve this problem. Content of the Utility Model

[0005] In view of the deficiencies and defects in the prior art that manual cleaning reduces work efficiency in the above - mentioned background art.

[0006] An automatic cleaning mechanism for the screen of a gravity paddy and brown rice separator disclosed by the utility model includes a bin body. The outer surface of the bin body is fixedly connected with a support frame. The outer surface of the support frame is fixedly connected with a first motor. The output end of the first motor is fixedly connected with a rotating shaft. The outer surface of the rotating shaft is fixedly connected with a first gear. One end of the rotating shaft away from the first motor is fixedly connected with a first connecting plate. The outer surface of the first gear meshes with a second gear. One end of the first connecting plate away from the rotating shaft is rotatably connected with a fixed rod. The outer surface of the fixed rod is fixedly connected with a second connecting plate. One end of the fixed rod away from the second connecting plate is fixedly connected with the outer surface of the second gear.

[0007] Further, a sliding groove is opened on the right side surface of the bin body, and a limiting groove is opened on the right side surface of the bin body. Two sliding blocks are arranged inside the bin body. The outer surface of each sliding block is slidably connected with the inner walls of the corresponding sliding groove and limiting groove. The right side surface of one of the sliding blocks is rotatably connected with one end of the second connecting plate away from the fixed rod.

[0008] Furthermore, a sieve plate is fixedly connected to the inner wall of the bin body. A cleaning roller is in contact with the upper surface of the sieve plate. A rotating rod is rotatably connected to the inside of the cleaning roller. The left end and the right end of the rotating rod are fixedly connected to the outer surfaces of the corresponding sliding blocks.

[0009] Furthermore, a cleaning chamber is fixedly connected to the outer surface of the bin body. A second motor is fixedly connected to the outer surface of the cleaning chamber. Two gear wheels III and a toothed belt are arranged on the left side of the cleaning chamber. The output shaft of the second motor is fixedly connected to the left side surface of the corresponding gear wheel III. The outer surface of each gear wheel III is meshed with the outer surface of the toothed belt.

[0010] Furthermore, a threaded rod is fixedly connected to the right side surface of each gear wheel III. The outer surface of each threaded rod is rotatably connected to the inside of the cleaning chamber.

[0011] Furthermore, a movable block is threadedly connected to the outer surface of each threaded rod. The outer surface of each movable block is slidably connected to the inner top wall of the cleaning chamber.

[0012] Furthermore, a cleaning frame is arranged inside the cleaning chamber. The bottom surface of each movable block is fixedly connected to the upper surface of the cleaning frame. A water spray head is fixedly connected to the inner wall of the cleaning frame.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. By arranging components such as gear wheel I, gear wheel II, connecting plate I, etc., the present utility model drives the rotating shaft to rotate by the first motor, drives gear wheel I and connecting plate I to rotate. At the same time, connecting plate I drives the fixed rod and gear wheel II to rotate. Gear wheel II meshes with gear wheel I and makes an epicyclic motion with gear wheel I as the center. At the same time, the fixed rod drives connecting plate II to move. Connecting plate II drives the corresponding sliding block to move synchronously, drives the rotating rod and the cleaning roller to move, so as to achieve the effect that the device can automatically clean the sieve plate, save the cleaning time and improve the working efficiency.

[0015] 2. By arranging components such as threaded rods, cleaning frames, water spray heads, etc., the present utility model drives the corresponding gear wheel III to rotate by the second motor. The corresponding gear wheel III meshes with the toothed belt and drives another gear wheel III to rotate. At the same time, gear wheel III drives the corresponding threaded rod to rotate. The threaded rod drives the movable block to move. The movable block drives the cleaning frame and the water spray head to move synchronously to remove the cereal debris on the surface of the cleaning roller, so as to achieve the effect that the device can clean the cleaning roller independently and is convenient for continuous operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings described herein are used to provide a further understanding of the present application, and constitute a part of the present application. The schematic embodiments of the present application and their descriptions are used to explain the present application, and do not constitute an improper limitation to the present application. In the drawings:

[0017] Figure 1 This is the overall three-dimensional structure schematic diagram of the present utility model;

[0018] Figure 2 This is the internal structure schematic diagram of the bin body of the present utility model;

[0019] Figure 3 This is the structure schematic diagram of the connection relationship between the first gear and the second gear of the present utility model;

[0020] Figure 4 This is the internal structure schematic diagram of the cleaning chamber of the present utility model.

[0021] In the figure: 1. Bin body; 2. Support frame; 3. First motor; 4. Rotating shaft; 5. First gear; 6. First connecting plate; 7. Second gear; 8. Fixed rod; 9. Second connecting plate; 10. Sliding groove; 11. Limiting groove; 12. Sliding block; 13. Rotating rod; 14. Cleaning roller; 15. Sieve plate; 16. Cleaning chamber; 17. Second motor; 18. Third gear; 19. Tooth belt; 20. Threaded rod; 21. Cleaning frame; 22. Movable block; 23. Sprinkler head. Specific embodiments

[0022] The following will disclose multiple embodiments of the present utility model in the form of diagrams. For the sake of clarity, many physical details will be described together in the following narrative. However, it should be understood that these physical details are not used to limit the present utility model. That is to say, in some embodiments of the present utility model, these physical details are unnecessary. In addition, for the purpose of simplifying the diagrams, some conventional structures and components will be shown in a simple schematic manner in the diagrams.

[0023] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4, An automatic cleaning mechanism for the screen of a gravity rice and paddy separator of the present utility model includes a bin body 1. A support frame 2 is fixedly connected to the outer surface of the bin body 1. A first motor 3 is fixedly connected to the outer surface of the support frame 2. The output end of the first motor 3 is fixedly connected to a rotating shaft 4. A first gear 5 is fixedly connected to the outer surface of the rotating shaft 4. A first connecting plate 6 is fixedly connected to the end of the rotating shaft 4 away from the first motor 3. A second gear 7 meshes with the outer surface of the first gear 5. One end of the first connecting plate 6 away from the rotating shaft 4 is rotatably connected to a fixed rod 8. A second connecting plate 9 is fixedly connected to the outer surface of the fixed rod 8. The end of the fixed rod 8 away from the second connecting plate 9 is fixedly connected to the outer surface of the second gear 7. The support frame 2 provides a supporting force for the first motor 3, the first gear 5 and the first connecting plate 6, enabling the first gear 5 and the first connecting plate 6 to drive the second gear 7 and the fixed rod 8 to move and providing a supporting force for the second gear 7 and the fixed rod 8 to ensure the stability of the operation of the device. The fixed rod 8 and the second gear 7 are driven to rotate by the first connecting plate 6. The second gear 7 meshes with the first gear 5 and makes a circumferential motion with the first gear 5 as the center, achieving the effect of reciprocating motion of the sliding block 12.

[0024] Please refer to Figure 1 , Figure 2 , A sliding groove 10 is opened on the right side surface of the bin body 1, and a limiting groove 11 is opened on the right side surface of the bin body 1. Two sliding blocks 12 are arranged inside the bin body 1. The outer surface of each sliding block 12 is slidably connected to the inner walls of the corresponding sliding groove 10 and limiting groove 11. The right side surface of one of the sliding blocks 12 is rotatably connected to the end of the second connecting plate 9 away from the fixed rod 8. The sliding groove 10 is an open through groove, enabling the left and right side surfaces of the corresponding sliding block 12 to be connected to the rotating rod 13 and the second connecting plate 9 respectively, so that the cleaning roller 14 can move synchronously. The limiting groove 11 restricts the corresponding sliding block 12, enabling the corresponding sliding block 12 to move along a fixed track and ensuring the stability of the device.

[0025] Please refer to Figure 1 , Figure 2 , A sieve plate 15 is fixedly connected to the inner wall of the bin body 1. A cleaning roller 14 is in contact with the upper surface of the sieve plate 15. A rotating rod 13 is rotatably connected to the inside of the cleaning roller 14. The left and right ends of the rotating rod 13 are fixedly connected to the outer surfaces of the corresponding sliding blocks 12. The sliding block 12 drives the rotating rod 13 to move, and the rotating rod 13 drives the cleaning roller 14 to roll on the surface of the sieve plate 15, adhering the rice husks on the surface of the sieve plate 15 to the surface of the cleaning roller 14, achieving the effect of quickly cleaning the rice husks.

[0026] Please refer to Figure 1 , Figure 4, a cleaning chamber 16 is fixedly connected to the outer surface of the silo body 1, a second motor 17 is fixedly connected to the outer surface of the cleaning chamber 16, two third gears 18 and a toothed belt 19 are arranged on the left side of the cleaning chamber 16, the output shaft of the second motor 17 is fixedly connected to the left side surface of the corresponding third gear 18, and the outer surface of each third gear 18 is meshed with the outer surface of the toothed belt 19. Through the cooperation between the third gear 18 and the toothed belt 19, the two third gears 18 can rotate synchronously, ensuring the synchronization rate, same rotation speed and same rotation direction of the two third gears 18, and playing a role in improving the working stability of the device.

[0027] Please refer to Figure 1 , Figure 4 , a threaded rod 20 is fixedly connected to the right side surface of each third gear 18, and the outer surface of each threaded rod 20 is rotatably connected to the inside of the cleaning chamber 16. The threaded rod 20 provides a supporting force for the third gear 18, and the third gear 18 provides the power source required for the rotation of the threaded rod 20. The two complement each other, enabling the device to work stably.

[0028] Please refer to Figure 4 , a movable block 22 is threadedly connected to the outer surface of each threaded rod 20, and the outer surface of each movable block 22 is slidably connected to the inner top wall of the cleaning chamber 16. By driving the movable block 22 to move with the threaded rod 20 and restricting the movement track of the movable block 22, the movable block 22 is slidably connected to the inner top wall of the cleaning chamber 16, sharing the weight of the cleaning rack 21 below borne by the threaded rod 20, enabling the device to move stably.

[0029] Please refer to Figure 4 , a cleaning rack 21 is arranged inside the cleaning chamber 16, the bottom surface of each movable block 22 is fixedly connected to the upper surface of the cleaning rack 21, a water spray head 23 is fixedly connected to the inner wall of the cleaning rack 21, and a comb ruler arranged at equal intervals is fixedly connected to the inner wall of the cleaning rack 21. Cooperating with the water spray head 23, it can clean the surface and deeper valley debris on the surface of the cleaning roller 14. By driving the cleaning rack 21 to move back and forth with the movable block 22, the cleaning roller 14 is cleaned, saving the time for disassembling and replacing the cleaning roller 14 and improving work efficiency.

[0030] When using the present utility model: The motor 1 drives the rotating shaft 4 to rotate, driving the first gear 5 and the first connecting plate 6 to rotate. At the same time, the first connecting plate 6 drives the fixed rod 8 and the second gear 7 to rotate. The second gear 7 meshes with the first gear 5 and makes an epicyclic motion with the first gear 5 as the center. At the same time, the fixed rod 8 drives the second connecting plate 9 to move. The second connecting plate 9 drives the corresponding sliding block 12 to move synchronously, driving the rotating rod 13 and the cleaning roller 14 to move, cleaning the chaff on the surface of the sieve plate 15. When the surface of the cleaning roller 14 is covered with chaff, the motor 1 controls the sliding block 12 and the cleaning roller 14 to stay in the cleaning chamber 16. The motor 1 drives the rotating shaft 4 to rotate, driving the first gear 5 and the first connecting plate 6 to rotate. At the same time, the first connecting plate 6 drives the fixed rod 8 and the second gear 7 to rotate. The second gear 7 meshes with the first gear 5 and makes an epicyclic motion with the first gear 5 as the center. At the same time, the fixed rod 8 drives the second connecting plate 9 to move. The second connecting plate 9 drives the corresponding sliding block 12 to move synchronously, driving the rotating rod 13 and the cleaning roller 14 to move. The motor 2 drives the corresponding third gear 18 to rotate. The corresponding third gear 18 meshes with the toothed belt 19 and drives another third gear 18 to rotate. At the same time, the third gear 18 drives the corresponding threaded rod 20 to rotate. The threaded rod 20 drives the movable block 22 to move. The movable block 22 drives the cleaning frame 21 and the water spray head 23 to move synchronously, removing the chaff on the surface of the cleaning roller 14, enabling the cleaning roller 14 to work continuously and improving work efficiency.

[0031] The above is only the embodiment of the present utility model and is not used to limit the present utility model. For those skilled in the art, the present utility model can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the scope of the claims of the present utility model.

Claims

1. An automatic cleaning mechanism for a screen of a gravity rice-rough separator, comprising a bin body (1), characterized in that: The outer surface of the warehouse body (1) is fixedly connected to a support frame (2), the outer surface of the support frame (2) is fixedly connected to a motor 1 (3), the output end of the motor 1 (3) is fixedly connected to a rotating shaft (4), the outer surface of the rotating shaft (4) is fixedly connected to a gear 1 (5), the end of the rotating shaft (4) away from the motor 1 (3) is fixedly connected to a connecting plate 1 (6), the outer surface of the gear 1 (5) is meshed with a gear 2 (7), the end of the connecting plate 1 (6) away from the rotating shaft (4) is rotatably connected to a fixing rod (8), the outer surface of the fixing rod (8) is fixedly connected to a connecting plate 2 (9), the end of the fixing rod (8) away from the connecting plate 2 (9) is fixedly connected to the outer surface of the gear 2 (7), and the warehouse body (1) is fixedly connected to a connecting plate 2 (9). A sliding groove (10) is provided on the right side surface, a limiting groove (11) is provided on the right side surface of the warehouse body (1), two sliding blocks (12) are provided inside the warehouse body (1), the outer surface of each sliding block (12) is slidably connected to the inner wall of the corresponding sliding groove (10) and the limiting groove (11), the right side surface of one of the sliding blocks (12) is rotatably connected to the end of the connecting plate 2 (9) away from the fixed rod (8), the inner wall of the warehouse body (1) is fixedly connected with a sieve plate (15), the upper surface of the sieve plate (15) is in contact with a cleaning roller (14), the cleaning roller (14) is rotatably connected to the inside with a rotating rod (13), the left end and the right end of the rotating rod (13) are fixedly connected to the outer surface of the corresponding sliding block (12).

2. The automatic cleaning mechanism for the screen of a gravity rice-rough separator according to claim 1, characterized in that: The outer surface of the bin body (1) is fixedly connected with a cleaning chamber (16), the outer surface of the cleaning chamber (16) is fixedly connected with a motor 2 (17), two gears 3 (18) and a toothed belt (19) are provided on the left side of the cleaning chamber (16), the output shaft of the motor 2 (17) is fixedly connected with the left side surface of the corresponding gear 3 (18), and the outer surface of each gear 3 (18) is meshed with the outer surface of the toothed belt (19).

3. The automatic cleaning mechanism for the screen of a gravity rice-rough separator according to claim 2, characterized in that: The right side surface of each gear three (18) is fixedly connected with a threaded rod (20), and the outer surface of each threaded rod (20) is rotatably connected to the inside of the cleaning chamber (16).

4. The automatic cleaning mechanism for the screen of a gravity rice-rough separator according to claim 3 is characterized in that: The outer surface of each threaded rod (20) is threadedly connected to a movable block (22), and the outer surface of each movable block (22) is slidably connected to the inner top wall of the cleaning chamber (16).

5. The automatic cleaning mechanism for the screen of a gravity rice-rough separator according to claim 4, characterized in that: A cleaning frame (21) is provided inside the cleaning chamber (16), the bottom surface of each movable block (22) is fixedly connected to the upper surface of the cleaning frame (21), and a water spray head (23) is fixedly connected to the inner wall of the cleaning frame (21).